CONTENTS GENTEC COMPANY INTRODUCTION OUR SOLUTIONS GENTEC COGENERATION ENGINES AND GENSETS NATURAL GAS BIOGAS REFERENCES SERVICES ABOUT COGENERATION

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1 GENTEC COGENERATION

2 You are browsing the catalogue of GENTEC CHP s.r.o., in which we would like to present our products and services to our customers, and also to explain our values and philosophy we approach our everyday activities with, whether it is a proposal for an innovative solution in developing and designing cogeneration units, a comprehensive preparation and control of building power engineering units, or seeking the most advantageous solutions for our customers and partners. GENTEC COGENERATION GENTEC CHP s.r.o., Brno Office, Křižíkova 188/68, Brno, Czech Republic, gentec@gentec.cz,

3 CONTENTS GENTEC COMPANY GENTEC provides flexible solutions for the projection, delivery, operation and maintenance of combined power, heat and cold units. We manufacture our own cogeneration and trigeneration units in the range from 30 to kwe, particularly with engines and gensets from the companies MAN, MTU, and MWM. We are a determined and quali fied team offering comprehensive services leading to real savings. We are a Czech manufacture of cogeneration, micro-cogeneration and trigeneration units for natural gas, biogas, and other fuels. The company s management, development centre and manufacture are based in Brno, a major centre for science, research and innovative technologies. We place the highest importance on innovations and continuous improvements of our products and services. In the development and manufacture of cogeneration units, we place emphasis on flexibility and functionality of the structural design. Fair conduct and partnership approach are of the same importance for us. We consult our customers and based on their individual needs we carefully engage in preparing the optimum design of the technical solution for installing cogeneration units. Also, we continuously develop quality our after-sale customer services. We believe that only in this way is it possible to achieve satisfaction of our customers and partners. We will be pleased to work together with you on your projects and to convince you on the quality of our products and services INTRODUCTION OUR SOLUTIONS GENTEC COGENERATION ENGINES AND GENSETS NATURAL GAS BIOGAS REFERENCES SERVICES ABOUT COGENERATION 39 Václav Klein CEO GENTEC CHP s.r.o. 1-2

4 OUR SOLUTIONS We place the highest importance on innovations and continuous improvements of our products and services. In the development and manufacturing of cogeneration units, we place emphasis on the flexibility and functionality of the structural design. Take a look on what is the added value of our solutions, by which we differ from the others. COMPACT DIMENSIONS allow installing units in areas which do not offer much space. ECO At the present time ecological solutions are required - our eco models show very low emissions and they can be installed, for example, in historical urban centres. SWITCHBOARD Supplied also outside the cogeneration unit. It can then be located on the wall or anywhere in the boiler room. This helps particularly when there is a lack of space in heating room for installation or moving the unit in. HOOD / CONTAINER They are available also in the silence version, which allows meeting stringent requirements for noise parameters. GENERATORS Leroy-Sommer generators are excellent with their quality and reliability. They are considered top-class products in the field of cogeneration units. ENGINES We use MAN, MTU and MWM engines which rank, with their efficiency and reliability, among the best technologies available on the market. EXHAUST EXCHANGER is developed for us and supplied by the renowned German company Aprovis. 3-4

5 GENTEC COGENERATION Thanks to the wide power range of our products we can meet the needs of most of our customers. We divide the power ranges to three basic categories and in the development of each of them we focus on specific elements to maximize the benefits for our clients. All units are available in frame, hood or container versions. Natural gas, biogas or other special gases can be used as the fuel. MICRO-COGENERATION UNITS COGENERATION UNITS - POWER OUTPUT kwe COGENERATION UNITS - POWER OUTPUT OVER 529 kwe Our micro-cogeneration units with the power output of 30 kwe have a unique construction of two separated inside chambers increasing the total efficiency of the unit. For these units, German engines D.G.E. are used. It is the power range designed for the widest group of customers. The reliable technology is based on MAN engines and LSA generators. High efficiency, compact dimensions and solution flexibility all of this is the advantage of our cogeneration units in this power range. We use the highest quality technologies also for building of these power outputs. Customers can choose between gensets of two manufacturers - MTU and MWM. The electrical efficiency of these units is at the level of up to 43%. 5-6

6 ENGINES AND GENSETS The heart of the each Cogeneration Unit is engine. It determines its efficiency and reliability. Because in both of these parameters we want to offer the best possible values for our customers, we chose engines of the world s leading manufacturers. MAN ENGINES MTU GENSETS MWM GENSETS Product Range KE - MNG KE - MBG Product Range KE - MTUNG KE - MTUBG Product Range KE - MWMNG KE - MWMBG 7-8

7 NATURAL GAS Natural gas is a standard fuel for the widest spectrum of applications. Cogeneration units using natural gas reach the best efficiencies and they are maximally reliable. Browse the technical parameters of our natural gas GENTEC cogeneration units. In our product ranges, we offer power outputs in the range from 30 to kwe with D.G.E., MAN, MTU and MWM engines. Read them carefully and if necessary, contact our specialists who will be pleased to help you to choose the suitable unit. Product range with MAN engines power range kwe Product range with MTU engines power range kwe Product range with MWM engines power range kwe Product range with D.G.E. engines power output 30 kwe 9-10

8 NATURAL GAS PRODUCT RANGE WITH MAN ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE-MNG 50 eco ,3-53,5-87,8 146 KE-MNG 70 eco ,7-53,4-88,1 202 KE-MNG ,7 52,2 49,3 89, KE-MNG 130 eco ,4-91,4 351 KE-MNG 200 eco ,6-55,8-92,4 546 KE-MNG ,7 50, ,4 86,7 504 KE-MNG 260 eco ,9-54, KE-MNG ,4 49,1 47,2 88,5 86,6 903 KE-MNG ,7 50,3 47, KE-MNG ,3 49, ,5 86, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

9 NATURAL GAS PRODUCT RANGE WITH MTU ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE-MTUNG ,4 50,2 47,6 92, KE-MTUNG ,8 49,8 47,4 92,6 90, KE-MTUNG ,9 47,7 44,7 91,6 88, KE-MTUNG ,2 50,1 47,2 93,3 90, KE-MTUNG ,3 46,5 43,5 90,8 87, KE-MTUNG ,4 47,6 93,4 90, KE-MTUNG ,3 47,1 44,3 91,4 88, KE-MTUNG , , KE-MTUNG ,1 47,4 44,4 91,5 88, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

10 NATURAL GAS PRODUCT RANGE WITH MWM ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE - MWMNG ,9 48,8 45,9 90,7 87, KE - MWMNG ,2 48,4 45,5 90,6 87, KE - MWMNG ,7 47,1 43,3 90, KE - MWMNG ,3 47,5 43,8 90,8 87, KE - MWMNG ,7 47,1 43,2 90,8 86, KE - MWMNG ,1 46,2 42,4 90,3 86, KE - MWMNG ,1 46,4 42,7 90,5 86, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

11 BIOGAS When using biogas, we supply units with engines specially adapted to this fuel. They differ in a details and modification of various components, as well as with a different setting of the control software to achieve the maximum reliability. You can find the technical parameters of biogas GENTEC cogeneration units here. Biogas product ranges are available in the power outputs of kwe with MAN, MTU and MWM engines. Read them carefully and, if necessary, contact our specialists who will be pleased to help you to choose the suitable unit. Product range with MAN engines power range kwe Product range with MTU engines power range kwe Product range with MWM engines power range kwe 17-18

12 BIOGAS PRODUCT RANGE WITH MAN ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE - MBG , ,9 100 KE - MBG ,9 53, ,5 87,9 179 KE - MBG ,3 51,5 49,3 89,8 87,6 274 KE - MBG ,4 48,2 44,6 87, KE - MBG ,5 49,5 46, ,4 878 KE - MBG ,8 49,7 46,9 89,5 86, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

13 BIOGAS PRODUCT RANGE WITH MTU ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE - MTUBG , ,4 90,9 87, KE - MTUBG ,8 48,8 46,1 90,6 87, KE - MTUBG ,4 48,6 45, , KE - MTUBG ,8 49,1 40,1 91,9 82, KE - MTUBG ,6 48,8 39,5 91,4 82, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

14 BIOGAS PRODUCT RANGE WITH MWM ENGINES POWER RANGE kwe Type Electrical Thermal Electrical Thermal Thermal Total Total Power input of Cogeneration output output efficiency efficiency efficiency efficiency efficiency in fuel Unit [kw] [kw] [%] w/ LT [%] w/o LT [%] w/ LT [%] w/o LT [%] [kw] KE - MWMBG ,5 44,3 40,8 86,8 83, KE - MWMBG ,5 44,3 40,7 86,8 83, KE - MWMBG ,8 45,5 42,2 87, KE - MWMBG ,5 45,8 42,4 87,3 83, KE - MWMBG ,7 44,5 41,7 87,2 84, KE - MWMBG ,9 43,8 40,1 86, Thermal Output is calculated using thermal output of the engine jacket and exhaust gas. Heat from the technology circuit is not included. Data are according to ISO Efficiency is based on power input in fuel (kw) Technical details are given in individual datasheets

15 REFERENCES KGJ Náchod II. Central heat supply KGJ Náchod I. Central heat supply KGJ Skuteč Central heat supply KGJ Sedlecký kaolin Chemical industry KGJ Pavlovská Central heat supply KGJ Irkutská Central heat supply KGJ Kosmonautů Central heat supply KGJ Villa Castelli Agricultural and food industries KGJ Novoli Agricultural and food industries KGJ Zlín Chemical industry

16 REFERENCES Project name: KGJ NÁCHOD II. Project location: Náchod Area of application: Central heat supply CHP type: KE - MTUNG 1000 Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 999 kwe Thermal output: kwt Project name: KGJ NÁCHOD I. Project location: Náchod Area of application: Central heat supply CHP type: KE - MTUNG 850 Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 834 kwe Thermal output: kwt 27-28

17 REFERENCES Project name: KGJ SKUTEČ Project location: Skuteč Area of application: Central heat supply CHP type: KE - MNG 50 Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 50 kwe Thermal output: 78 kwt Project name: KGJ SEDLECKÝ KAOLIN Project location: Božičany, Karlovarský kraj Area of application: Chemical industry CHP type: KE - MTUNG 1000 Fuel: natural gas Version: in anti-noise hood Grid connection: no, island mode Electrical output: 900 kwe (reduced) Thermal output: kwt 29-30

18 REFERENCES Project name: PAVLOVSKÁ Project location: Brno Area of application: Central heat supply CHP type: KE - MNG 70 eco Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 70 kwe Thermal output: 109 kwt Project name: IRKUTSKÁ Project location: Brno Area of application: Central heat supply CHP type: KE - MNG 240 eco Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 180 kwe (reduced) Thermal output: 299 kwt

19 REFERENCES Project name: KOSMONAUTŮ Project location: Brno Area of application: Central heat supply Type KGJ: Fuel: Version: Grid connection: Electrical output: Thermal output: KE - MNG 240 eco natural gas in anti-noise hood yes, parallel mode 200 kwe (reduced) 321 kwt Project name: KGJ VILLA CASTELLI Project location: Villa Castelli, Italy Area of application: Agricultural and food industries CHP type: KE - MBG 100 Fuel: biogas Version: special container Grid connection: yes, parallel mode Electrical output: 100 kwe (reduced) Thermal output: 129 kwt 33-34

20 REFERENCES Project name: KGJ NOVOLI Project location: Novoli, Italy Area of application: Agricultural and food industries CHP type: KE - MBG 100 Fuel: biogas Version: special container Grid connection: yes, parallel mode Electrical output: 100 kwe (reduced) Thermal output: 129 kwt Project name: KGJ ZLÍN Project location: Zlín Area of application: Chemical industry CHP type: KE - MNG 400 Fuel: natural gas Version: in anti-noise hood Grid connection: yes, parallel mode Electrical output: 405 kwe Thermal output: 513 kwt 35-36

21 SERVICES TURNKEY PROJECTS We consult our customers regarding their needs and we carefully prepare the optimum proposal and the technical solution for installing cogeneration units. Also, we continuously develop our after-sale customer service such as the quality of all the services provided, including dispatching system. We believe that only in this way is it possible to achieve satisfaction of our customers and partners. We will be pleased to work together with you on your projects and to convince you on the quality of our products and services. 1 2 CONSULTATION SERVICE PROJECTION At our first meeting we will get familiar with the customer s requirements and the project specifics, we will explain important information on cogeneration and its use, and will let the customer fill in a questionnaire about their energy system. In a few days, we will provide the customer with a preliminary opinion on whether installing a cogeneration unit would be suitable in their case and what savings it would bring. On the basis of an energy audit, we will give the customer a project design and its price and business conditions. If necessary, we can arrange creating a design documentation and complete project engineering up to the building permit phase, if it is required. 3 PRODUCTION & DELIVERY We aim to fulfil a customer order in the earliest possible time. We have the best conditions in our manufacturing area and our emphasis on quality and functionality is reflected in production process of each unit. 4 INSTALLATION & COMMISSIONING We provide turnkey deliveries. At the customer s request, we perform the complete installation of a cogeneration unit and connected equipment to hand over a functional unit to the customer. 5 SERVICE & OPERATION The services we offer include the operation of the cogeneration unit and the entire energy system of the customer. We consider the assurance of reliable service the standard and in this aspect, we offer the customer quality service and supervision as part of our 24/7 dispatching centre

22 ABOUT COGENERATION PROJEKTY WHAT DOES NA KLÍČ COGENERATION MEAN? Cogeneration is a highly efficient, decentralized production of heat and electricity. When electricity is produced, heat is created at the same time in the cogeneration unit. The produced electric and thermal energies are efficiently used in cogeneration and thus a saving is created compared to common sources. The combined production efficiently uses fuel energy with the minimum losses and, in addition, with a very low emission level. COGENERATION PROVIDES DECENTRALIZED PRODUCTION Cogeneration units produce electricity and heat directly in the place of consumption with no energy losses caused by transmission an distribution.. The operators can use the produced electricity for their own need, to supply it to the grid or to sell it to contracting customers. In case of a blackout, the cogeneration unit can be used as a standby power unit. COGENERATION IS HIGHLY EFFICIENT Total efficiency approx. 90 % Electric power production efficiency approx. 40 % Heat energy production efficiency approx. 50 % EFFICIENCY UP TO +95 % BY INVOLVING OTHER TECHNOLOGIES 10 % LOSSES GAS BOILER EFFICIENCY 90 % ONLY HEAT HEAT CHP total TOTAL EFFICIENCY EFFICIENCY fuel savings POWER PLANT EFFICIENCY 30 % ONLY ELECTRICITY ELECTRICITY FUEL SAVINGS UP TO 47 % 70 % LOSSES 39-40

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