English. Scraper chain conveyors of HERZ & BINDER

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1 English Scraper chain conveyors of HERZ & BINDER 1

2 Competence is our success... HERZ Energietechnik GmbH HERZ Energietechnik employs 230 people in production and sales. At the company sites in Pinkafeld/Burgenland and Sebersdorf/Styria, there is state-ofthe-art production as well as a research institute for new, innovative products. Proven cooperations with research and educational institutions can be intensifi ed. Over the years, HERZ has established itself as a specialist in renewable energy systems. HERZ places a great importance on modern, cost-effective and environment-friendly heating systems with the highest level of convenience and user-friendliness. BINDER Energietechnik GmbH Thousands of units all over the world - from Canada to Japan - makes BINDER to one of the leading manufacturers of biomass systems. At the factory with a total area of approx. 6 ha and 6,200 m² production area, about 200 boilers are manufactured each year. Our service team at the head offi ce in Bärnbach provides top of the range service and maintenance support, with service and sales offi ces and partners all over the world. Cooperation with universities and similar organizations as well as the expertise of our highly qualifi ed engineers ensures top technological standard throughout the world. Operating out of Austria a country with one of the strictest environmental regulations of the world BINDER developes products which meet the principle of sustainability and are ecologically and economically worthwhile. Successful with biomass systems & heat pumps Pellet- & wood chip systems up to 1,500 kw (with cascade operation up to 4,500 kw), log wood boilers up to 40 kw and heat pumps up to 80 kw. Due to the wide product range of the company BINDER, which was taken over in January 2015, the result is a perfect supplement to the existing products in the biomass sector. Now, systems from 4 kw up to 20,000 kw can be offered, which makes HERZ to an interesting partner for private as well as commercial and industrial customers. 2

3 The big advantages of the scraper chain conveyor Ideal for fuel transport & fuel distribution Effi cient storage room utilisation Can be individually planned on existing fl oor plans Dust protected due to full covering Low maintenance effort due to easy replaceable wear parts Simple and robust construction Economic operation due to use of effi cient drive elements Reliable transport of: Wood chips Pellets Sawdust, bark as accompanying material Waste wood Special fuels (for instance: corncobes, cherry stones, chicken litter) Ash etc. 3

4 Possible design variants Scraper chain conveyor systems have an endless chain with cross ribs which runs in a closed trough. The slope of the conveyor can be changed by the installation of bows. The scraper chain conveyors are distinguished in 2 variants: 1. Bottom chord conveyor The material is transported on the bottom chord. Material supply Fuel Drop to boiler 2 Drop to boiler 1 Filling device (in that example) switchable between boiler 1 and boiler 2 2. Top chord conveyor The fuel is located on an intermediate fl oor and is transported above the drive elements. Fuel Intermediate fl oor Drop to boiler Material supply (e.g. via thrust rod) 4

5 Individual & customer specifi c The conveyors are useable as: Fuel transporter over longer distances up to 30 meters Fuel transporter to a higher level Fuel distributor for cascade systems Central ash discharge Bottom chord conveyor in combination with a hydraulic walking floor The chain conveyor is feeded with fuel by a hydraulic walking fl oor. The chain conveyor is transporting the fuel to the combustion chamber. HERZ & BINDER customer-oriented Project-related planning Use of high-quality materials Made in Austrian quality work Combinations with other transport systems of HERZ & BINDER are possible 5

6 The scraper chain conveyor... Motor Powerful and effi cient drive motors are used and guarantees an economic operation. Tightening station The tightening station guarantees the optimal tensionof the chain. 1 2 Chain Casing With the endless chain, fi tted with Due to the closed casing, no dust robust and wear-resistant carrier can escape from the conveyor. plates, it is possible to transport the fuel over a distance up to 30m. 3 4 Technical features: Carrier plates made of wear resistant plastic Easy maintenance of the drive elements Due to the closed construction no dust is emitted Long lifetime by using high quality materials The robust chain runs inside a casing Technical data: Lenght up to 30 meter Slope up to 60 Flow rate up to 50 m 3 /h Trough width: Till 800 mm for fuel chain conveyor till 500 mm for ash chain conveyor Ash screw It is possible to introduce the scraper chain conveyor into the central ash discharge system. The ash chain conveyor is equipped with a HARDOX-coated fl oor and carrier plates made of steel. Discharge system for Wood chips Pellets Sawdust, bark as accompanying material Waste wood Special fuels (for instance: corncobes, cherry stones, chicken litter) Ash etc. 6

7 ... in detail

8 Reference - district heating Pezinok

9 Reference - district heating Pezinok Key data: District heating for the city Pezinok, Slovakia 2 biomass boilers: RRK 1000 (1,1 MW) and RRK (1,9MW) 10,555 MWh thermal energy approx. 4,200 t wood chip per year 2,850 households m³ delivery zone for wood chip with a 2-row hydraulic walking fl oor Scraper chain conveyor for fi lling the fuel storage Fuel storage room with 600 m³ 3 distributor augers on the ceiling 4. 4 Discharge system consists out of a 5-row hydraulic walking fl oor and scraper chain conveyor 5. 5 Scraper chain conveyor for fuel distribution 6. 6 Hydraulic stoker 7. 7 Ash transport system via ash scraper chain conveyour into a ash trough 8 9

10 Reference - Saturated steam boiler Trigoral 10

11 Reference - Saturated steam boiler Trigoral Location of the plant: Uruguay, South America Satured steam boiler with 10 MW power output 10m high, 15m wide und 130t heavy Fuel scraper chain conveyor 25m long und 4m high 5 row hydraulic walking fl oor Ash scraper chain conveyor 15m long and 4m high 11

12 HERZ International >100 countries worldwide >2600 employees >120 years of experience We reserve the right of errors, misprint, typographical failures and technical modifi cations! Data about our products are not guaranteed characteristics. Mentioned and illustrated discharge systems are system-dependent and only available as an option. In case of discrepancies between documents with regard to the scope of supply the information in the current offer is valid. All images are representations as a symbol and serve only to illustrate our products. Your partner: d HERZ Energietechnik GmbH Herzstraße 1, 7423 Pinkafeld Österreich/Austria Tel.: +43(0)3357/ Fax: +43(0)3357/ Mail: offi ce-energie@herz.eu Internet: HERZ Armaturen GmbH Fabrikstraße 76, Backnang Deutschland/Germany Tel.: +49 (0) 7191 / Fax: +49 (0) 7191 / Mail: zentrale-bk@herz.eu Internet: BINDER Energietechnik GmbH Mitterdorfer Straße Bärnbach, Österreich/Austria Tel.: +43 (0)3142/22544 Fax: +43 (0)3142/ Mail: offi ce@binder-gmbh.at Internet: 12