PRODUCT INFORMATION FLOWSIC300 NON-CUSTODY TRANSFER MEASUREMENT AND PROCESS MONITORING. Gas flow meters

Transcription

1 PRODUCT INFORMATION FLOWSIC300 NON-CUSTODY TRANSFER MEASUREMENT AND PROCESS MONITORING Gas flow eters

2 FLOW MEASUREMENT THAT PROVIDES BOTH COST-EFFECTIVENESS AND QUALITY Worldwide, gas in the natural gas networks needs to be easured, even if it is not billed for exaple for process onitoring and balancing or for leak detection. Carrying out these easureents using conventional gas flow eters is not cost-effective in large pipelines. The coponents used ust eet high quality requireents to withstand the ost challenging environents. The FLOWSIC300 fro SICK, a leading sensor anufacturer, is the ideal solution for this apparent contradiction: It cobines quality coponents and software to produce an econoic gas flow eter for flexible use. It can be installed into existing pipelines with a space-saving layout. It is suitable both for non-custody transfer easureent of natural gas and for process easureents in the petrocheical industry. 2 FLOWSIC300 Gas flow eters SICK /

3 Maxiu reliability The FLOWSIC300 easures gas flow using ultrasonic technology. It operates without echanically oving parts, and is largely resistant to containation and wear. The FLOWSIC300 incorporates proven technology and coponents of the custody transfer gas flow eters fro SICK. This ensures axiu reliability even in challenging abient conditions. Siple installation The FLOWSIC300 can be installed into existing pipelines in a space-saving layout, it is versatile in usage and installation costs are low. The installation site can be chosen flexibly thanks to reote electronics. Installation in underground copartents is also possible. For installation with the hot-tapping procedure, it is not necessary to interrupt the ongoing process. Reduced purchase costs The lack of a eter body reduces investent costs in particular with line sizes over 12 inches. After the installation, only the equipent that is absolutely essential reains on the pipeline. For sensor replaceent during operation, a ball valve only fors part of the optional sensor extraction tool that is suitable for different easuring points. Low operating costs The ultrasonic easuring principle does not generate any pressure loss, wear and is low aintenance. The integrated diagnostics also continuously onitor the status of the FLOWSIC300 and warn against incorrect easureents before they occur. This eans that conditionbased aintenance can be carried out and costs can be reduced. Thanks to the low power consuption, the power supply can even be realized via a solar odule. Integrated volue correction With the optionally integrated volue correction functionality using recognized algoriths a flow coputer is unnecessary in any cases. The pressure and teperature sensors can be fed directly into the FLOWSIC300 to achieve this. An easy-to-ipleent connection to standard flow coputers is still guaranteed where required. Powerful software The software offers ultiple data and paraeter logs, coprehensive reports and continuous self-onitoring of the equipent with early warnings. All this cobines to provide an easy-to-understand interface. Product overview The FLOWSIC300 is available in 1-path and 2-path configurations. The 1-path configuration is ideal for installation onto pipes with sall noinal diaeters and for basic control easureents. The 2-path configuration offers a higher level of accuracy, in particular with flow disturbances. Suitable for installation and sensor replaceent during ongoing operations is the universal sensor extraction tool that offers axiu security with pressure lock. For the highest possible easureent accuracy and ease-of-use, the FLOWSIC300 can be pre-installed and calibrated at SICK in a pipe section (spool). 1-path configuration Low installation costs Ideal for diaeters less than 12 inches Cost-effective 2-path configuration Optional sensor extraction tool Optional pre-installation into a pipeline Higher easureent accuracy Ideal for diaeters over 12 inches Increased resistance to flow disturbances For installation during ongoing operations (hot-tapping procedure) For probe replaceent during ongoing operations Can be used universally for all FLOWSIC300 devices Maxiu easureent accuracy Coplete configuration at factory Easy installation on site / FLOWSIC300 Gas flow eters SICK 3

4 FLOWSIC300 Gas flow eters A B C D E F H I J K L M N O P Q R S T 4 NON-CUSTODY TRANSFER MEASUREMENT AND PROCESS MONITORING Additional inforation Fields of application Detailed technical data Measuring ranges Ordering inforation Diensional drawings Product description The FLOWSIC300 ultrasonic floweter features a unique cobination of high quality coponents, large easuring range, siple installation and low installation costs. It can be used anywhere where custody approval is not required: for internal easureents in the natural gas grid and with process easureents in the petrocheical industry. The FLOWSIC300 incorporates proven technology and coponents of the custody transfer gas flow eters fro SICK At a glance Quality coponents Modular flexible installation Non-contact ultrasonic technology without pressure loss Measuring range span greater than 100 : 1 Your benefits Reliable flow easureent for checking purposes Siple installation into existing pipelines Efficient solution, especially for pipe diaeters over 12 inches, thanks to installation onto existing pipelines and without need for a eter body Reduced acquisition costs the sensor extraction tool can be used for ultiple devices -- for custody transfer and cobines these to produce a cost-effective floweter for a variety of applications. The transitter at a distance of up to 15 away fro the easuring point facilitates a high level of flexibility in installation and includes continuous self-diagnostics. The ultrasonic easureent principle does not generate any pressure loss, has no oving parts, is resistant to pulsations and pressure regulator noise and is ideal for reliable and drift-free operation. Sensors can be replaced under pressure Low sensitivity to pulsation and pressure regulator noise Reote electronics (ax. 15 ) Bi-directional easureent with autoated diagnostics Low aintenance, wear and no deterioration Low operating costs thanks to autoated diagnostics and condition-based aintenance Suitable for installation in underground copartents via reote electronics and sensors with enclosure rating IP 68 For ore inforation, just enter the link and get direct access to technical data, CAD design odels, operating instructions, software, application exaples and uch ore. FLOWSIC300 Gas flow eters SICK /

5 Gas flow eters FLOWSIC300 Fields of application Gas flow easureent in non custody transfer applications Control easureents in the field of natural gas transfer and storage Internal easureents for balancing purposes Associated gas easureent Detailed technical data / Efficiency onitoring in gas copressor stations Flare gas and process easureents for design pressure of over 16 bar Pipeline leakage detection The exact device specifications and perforance data of the product ay deviate fro the inforation provided here, and depend on the application in which the product is being used and the relevant custoer specifications. Syste Measured values Measureent principle Nuber of easuring paths 1, 2 Measuring ediu Measuring ranges Gas velocity Voluetric flow, a. c., volue a. c., gas velocity, sound velocity Ultrasonic transit tie difference easureent Natural gas, process gases, high pressure flare gases, air /s Measuring span Max. 1 : 130 Repeatability Uncertainty of easureent Gas teperature Operating pressure Noinal pipe size Abient teperature Depending on the noinal size of the pipe < 0.5 % of the easured value 1 %... 5 % Of the easured value (depending on device configuration) 40 C C 10 bar (g) bar (g) 4"... 56" 40 C C Storage teperature 40 C C Abient huidity 95 % Relative huidity; non-condensing Ex-approvals Electrical safety Enclosure rating Analog outputs Digital outputs Interfaces Bus protocol ATEX IECEx CSA II 1/2G Ex de ib [ia] IIC Ta Gb/Ga Ex de ib [ia Ga] IIC T4 On request The ultrasonic sensors are intrinsically safe: ia CE Sender/receiver units IP 68 SPU control unit IP 65 / IP 67 1 output: A, 200 Ω Active/passive, electrically isolated 3 outputs: Passive, electrically isolated, Open Collector or according to NAMUR (EN 50227), f ax = 6 khz (scalable) 1 x RS-485 (for configuration, easured value output and diagnosis) Modbus ASCII / RTU HART FLOWSIC300 Gas flow eters SICK 5 A B C D E F H I J K L M N O P Q R S T

6 FLOWSIC300 Gas flow eters A B C D E F H I J K L M N O P Q R S T 6 Diensions (W x H x D) Weight Mounting Electrical connection Measuring ranges Syste Noinal size Voltage Power consuption See diensional drawings Sender/receiver unit: approx. 15 kg SPU control unit: approx. 6 kg Retraction device in case: approx. 45 kg Adapter 1.5" Cl.600: approx. 5 kg Assebly nozzle 1.5" CI.600 according ANSI B16.5 for welding on the pipe Length of sensor cables: 5 or 15 Installation of control unit SPU on 2"-tube or wall ounting V With active analog output: V < 1 W Inner diaeter, typical Maxiu volue flow a. c. Maxiu velocity ³/h ft³/h /s DN 100 4" ,700 59, DN 150 6" , , DN 200 8" , , DN " , , DN " , , DN " , , DN " , , DN " , , DN " , , DN " ,500 1,137, DN " ,600 1,421, DN " ,800 1,638, DN " ,400 1,869, DN " ,000 2,380, DN " ,500 2,922, DN " 1,043 92,200 3,227, DN " 1, ,700 3,314, DN " 1, ,000 3,815, DN " * 1, ,300 4,280, DN " * 1, ,500 4,777, The axiu volue flow ay be additionally liited by the operation pressure and daping effects. * Not standardized according to ANSI B FLOWSIC300 Gas flow eters SICK /

7 Gas flow eters FLOWSIC300 Ordering inforation Our regional sales organization will help you to select the optiu device configuration. Diensional drawings (Diensions in (inch)) Sender/receiver unit Ø 195 (7.68) Ø (4.50) 341 (13.43) 201 (7.91) A B C D E F SPU control unit 351 (13.82) 168 (6.61) / (6.69) 211 (8.31) 150 (5.91) 150 (5.91) FLOWSIC300 Gas flow eters SICK 7 H I J K L M N O P Q R S T

8 FLOWSIC300 Gas flow eters A B C D E F Installation (32.83) H I J K L M N O P Q R S T 1 Maxiu lateral place requireent using the sensor extraction tool 2 Noinal pipe size 3 Maxiu lateral place requireent during operation 4 SPU control unit (11.46) FLOWSIC300 Gas flow eters SICK /

9 NOTES / FLOWSIC300 Gas flow eters SICK 9

10 NOTES 10 FLOWSIC300 Gas flow eters SICK /

11 SERVICES REGISTER AT TO TAKE ADVANTAGE OF OUR FOLLOWING SERVICES FOR YOU Access inforation on net prices and individual discounts. Easily order online and track your delivery. Check your history of all your orders and quotes. Create, save, and share as any wish lists as you want. Use the direct order to quickly order a big aount of products. Check the status of your orders and quotes and get inforation on status changes by e-ail. Save tie by using past orders. Easily export orders and quotes, suited to your systes. SERVICES FOR MACHINES AND PLANTS: SICK LifeTie Services Our coprehensive and versatile LifeTie Services are the perfect addition to the coprehensive range of products fro SICK. The services range fro product-independent consulting to traditional product services. Consulting and design Safe and professional Product and syste support Reliable, fast, and on-site Verification and optiization Safe and regularly inspected Upgrade and retrofits Easy, safe, and econoical Training and education Practical, focused, and professional / FLOWSIC300 Gas flow eters SICK 11

12 / M_PS Pre USod en48 SICK AT A GLANCE SICK is a leading anufacturer of intelligent sensors and sensor solutions for industrial applications. With ore than 8,800 eployees and over 50 subsidiaries and equity investents as well as nuerous agencies worldwide, SICK is always close to its custoers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals fro accidents, and preventing daage to the environent. SICK has extensive experience in various industries and understands their processes and requireents. With intelligent sensors, SICK delivers exactly what the custoers need. In application centers in Europe, Asia, and North Aerica, syste solutions are tested and optiized in accordance with custoer specifications. All this akes SICK a reliable supplier and developent partner. Coprehensive services round out the offering: SICK LifeTie Services provide support throughout the achine life cycle and ensure safety and productivity. That is Sensor Intelligence. Worldwide presence: Australia, Austria, Belgiu, Brazil, Canada, Chile, China, Czech Republic, Denark, Finland, France, Gerany, Great Britain, Hungary, Hong Kong, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands, New Zealand, Norway, Poland, Roania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea, Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Eirates, USA, Vietna. Detailed addresses and further locations - SICK AG Waldkirch Gerany