DRAFT OCCUPATIONAL CURRICULUM

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1 Curriculum Document Curriculum Code Curriculum Title Mining Technician: Mine Ventilation Observer Development Quality Partner Name Organisation Contact Mine Qualifications Authority Sector Education and Training Authority 4th Floor Union Corporation Building Marshall Street Johannesburg V03-May2013 Page 1

2 Table of Contents 1.1. Occupational Information Associated Occupations Occupation or Specialisation Addressed by this Curriculum Alternative Titles used by Industry Curriculum Information Relation of this Curriculum to the Occupation and Qualification Progression Notes Regarding the Progression: Curriculum Structure TOTAL QUALIFICATION CREDITS: International Comparability Entry Requirements Assessment Quality Partner Information SECTION 2: OCCUPATIONAL PROFILE Title: Mining Technician: Mine Ventilation Observer Task details... 7 TASK 01: Collecting, recording and reporting mine occupational environmental condition (NQF Level: 2)... 7 TASK 02: Initiating appropriate actions to correct sub standard mine environmental conditions and report on actions taken. (NQF Level: 2) SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS KNOWLEDGE SUBJECT SPECIFICATIONS KS-01: Emergency Preparedness for Mine Ventilation (001) KS-02: Mine and Mineral Legislation for Ventilation (001) KS-03: Mine Ventilation Engineering Practice (001) KS-04: Occupational Hygiene Practice (001) SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS PM-01-Select, check, use and maintain ventilation and occupational hygiene measurement instruments (NQF Level: 2) PM-03-Inform workers and management regarding sub standard mine occupational environmental conditions. (NQF Level: 2) SECTION 3C: WORK EXPERIENCE MODULE SPECIFICATIONS WM-01 - Exposure to the taking and recording of mine occupational environmental measurements WM-02 - Exposure to the mining process relevant to the specific mining process being practiced on the mine V04-May2013 Page 2

3 1. SECTION 1: CURRICULUM OVERVIEW 1.1. Occupational Information Associated Occupations Mining Technician Occupation or Specialisation Addressed by this Curriculum Mine Ventilation Observer Alternative Titles used by Industry 1. Environmental Observer 2. Ventilation Assistant 1.2. Curriculum Information Relation of this Curriculum to the Occupation and Qualification Progression Occupational Progression Progressional Occupation NQF 7/8 NQF 5/6 OFO Code: Mine Environmental Engineer Practicing as a Section 12 Appointee on a Mine: Sectional Mine Ventilation Officer VOE OFO Code: 311 NQF 4 Mine Ventilation Officer OFO Code: THIS CURRICULUM Occupations Covered in this Curriculum NQF 3 Mine Ventilation Observer OFO Code: Feeder Occupations NQF 2 Candidates New to Industry Current Mine Employees Notes Regarding the Progression: 1. This is an entry level occupation that is required for entry and progression in the occupation 2. This Qualification provides learners with opportunities for professional V04-May2013 Page 3

4 development and career advancement within the broader constituencies of the Ventilation, Occupational Health and Safety (VH&S) community. This will contribute to providing a better and safer working place for all people in the Mining industry in the Republic of South Africa. It will assist those occupational health and safety professionals who play an increasingly complex and crucial role in ensuring that the health and safety of employees have a well-grounded and comprehensive understanding of the key issues that are essential to meet these high demands. It covers the key issues involved at ground level and is designed to cover general health and safety issues with the specifics being incorporated in the Elective category. 3. There is a critical need in the industry to recognise learner competence regarding essential operations associated with a healthy, safe and productive working environment. A typical learning pathway in this field would start with this qualification and proceed to the National Certificate: Mine Ventilation, NQF Level Curriculum Structure Knowledge Subjects Number Title NQF Level Credits KS-01 Emergency Preparedness for Mine Ventilation (001) KS-02 Mine and Mineral Legislation for Ventilation (001) KS-03 Mine Ventilation Engineering Practice (001) KS-04 Occupational Hygiene Practice (001) 3 13 Total Knowledge Credits: 40 Practical Skills Modules Number Title NQF Level Credits PM-01 Select, check, use and maintain ventilation and occupational hygiene measurement instruments PM-02 Compile mine occupational environmental condition reports PM-03 Inform workers and management regarding sub standard mine occupational environmental conditions. Total Practical Skill Credits: 30 Work Experience Modules 3 6 Number Title NQF Level Credits WM-01 Exposure to the taking and recording of mine occupational environmental measurements WM-02 Exposure to the mining process relevant to the specific mining process being practiced on the mine Total Work Experience Credits: TOTAL QUALIFICATION CREDITS: 135 Knowledge Percentage: 30% V04-May2013 Page 4

5 Practical Skills Percentage: 22% Workplace Percentage: 48% 1.3. International Comparability Mining activities occur in many countries all over the world, although the South African mining industry is more diverse than that of most other countries The international comparability exercise was conducted by comparing the outcomes of the proposed South African Qualifications to those in Qualifications, skills programmes and training courses of a number of countries with established mining industries. The reason for comparing against those countries is: Australia: International best practice. New Zealand: International best practice. United Kingdom: International best practice. India: Strong emerging economy. Zambia: African country (SADC).Botswana: African country (SADC).Namibia: African country (SADC). The above has determined that the countries chosen to benchmark this Qualification against were selected based on proven best practice within similar mining conditions. The United Kingdom, United Kingdom, New Zealand and Australia are considered best practice because many aspects of their mining operations relate and compare to similar aspects of mining operations within the South African industry. However, mining practices and standards are influenced world-wide by the presence of large multinational companies such as Anglo American, Rio Tinto, BHP Billiton and others. Training programmes in occupational hygiene and ventilation do not exist in the SADC region. No SADC countries have specific occupational hygiene and ventilation training programmes in place. It was found that the majority of occupational hygiene and ventilation training was conducted by South African companies in the SADC region. Therefore it was difficult to find any comparisons. This Qualification could not be compared with equivalent qualifications from a range of other countries because they do not have the specialisations in ventilation / environmental control as we do in South Africa. Rather the courses and programmes are in occupational health and safety. The ventilation areas are contained in mining operations programmes. Differences in training in South Africa are created through the need to comply with South African legislative requirements and specialisation in ventilation. Training in the area of OHS in South Africa has shown to be in V04-May2013 Page 5

6 demand in several countries of the SADC region and further a field in sub- Saharan Africa. It can be concluded that the proposed qualifications compares favorably with Qualifications and course presented internationally, on the following basis: a. There is a progression of learning (learning pathway).b. Although systems in the various countries scanned have different level indicators, there is a clear correlation between lower, intermediate and higher levels on the one hand, and related competencies on the other Entry Requirements 1. Successful completion of the National Foundational Learning competence level one. 2. Learners must be found medically fit to work in an underground mine Assessment Quality Partner Information Name Organisation Contact Mine Qualifications Authority Sector Education and Training Authority V04-May2013 Page 6

7 2. SECTION 2: OCCUPATIONAL PROFILE 2.1. Title: Mining Technician: Mine Ventilation Observer OFO Code: Occupational Purpose Mine Ventilation Observers: Observes, measures, records and reports aspects of the occupational mine environmental conditions in order to provide information for ventilation engineering decision making and legal compliance. Occupational Tasks TASK 01: Collecting, recording and reporting mine occupational environmental condition. (NQF Level: 3) TASK 02: Initiating appropriate actions to correct sub standard mine environmental conditions and report on actions taken. (NQF Level: 3) 2.2. Task details TASK 01: Collecting, recording and reporting mine occupational environmental condition (NQF Level: 2) Unique Product or Service Mine environmental condition and occupational hygiene report Occupational Responsibilities Context Select, check, use and maintain ventilation and occupational hygiene measurement instruments Compile mine occupational environmental condition reports Exposure to the taking and recording of mine occupational environmental measurements TASK 02: Initiating appropriate actions to correct sub standard mine environmental conditions and report on actions taken. (NQF Level: 3) V04-May2013 Page 7

8 Unique Product or Service Sub standard mine occupational environmental conditions reported. Occupational Responsibilities Inform workers and management regarding sub standard mine occupational environmental conditions. Context Exposure to the mining process relevant to the specific mining process being practiced on the mine. V04-May2013 Page 8

9 3. SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS 3.1. KNOWLEDGE SUBJECT SPECIFICATIONS List of Knowledge Subjects for which Specifications are included Number Title NQF Level Credits KS-01 Emergency Preparedness for Mine Ventilation (001) KS-02 Mine and Mineral Legislation for Ventilation (001) KS-03 Mine Ventilation Engineering Practice (001) KS-04 Occupational Hygiene Practice (001) 3 13 Total Knowledge Credits: KS-01: Emergency Preparedness for Mine Ventilation (001) Purpose of the Knowledge Subject The focus of the learning in this subject is on building understanding of the key concepts and theories related to emergency preparedness. The learning includes the critical theories and principles associated with fires and explosions. Topics included in this subject: TOPIC NUMBER TOPIC TITLE WEIGHT CREDITS KS-01: KS-01: KS-01: KS-01: KS-01:05 Principles and practices of fire and explosion prevention in mines. (Basic) Principles and practices of escape and rescue in mines (As per mandatory code of practice for emergency preparedness and response) (Basic) Need for and use of mine wide environmental monitoring systems(telemetric). (Basic) Principles and application of stone dust sampling and analysis (Intermediate) Principles and concepts of continuous risk assessment when working in a hazardous environment. (Intermediate) KS-01:06 Principles of problem solving and decision making (Basic) KS-01:07 Principles of effective communication (Basic) 10 2 TOTAL TOPIC CREDITS: 11 V04-May2013 Page 9

10 KS-01:01 -Principles and practices of fire and explosion prevention in mines. (Basic) (Credits: 2) 1. Explain the causes of fires and explosions: RANGE: a. Definition and mechanics of fires and explosions; b. Explosive ranges of individual gases; c. Explosive ranges of mixed atmospheres; d. Explosive (particulate) atmosphere. e. Fire and explosion prevention precautions. f. Spontaneous combustion. (NQF Level: 3) 2. Describe the consequences of fires and explosions: RANGE: a. Potential loss of life/injury b. Impact on production c. Cost implications. d. Loss of equipment. (NQF Level: 3) 3. Describe what measurements must be taken during fires and explosions: RANGE: a. What actions to take; b. How, where and what measurements must be taken; c. What the measurements are used for; d. Safety precautions to take. (NQF Level: 3) 4. List the minimum requirements for, and sketch a basic layout of, an underground refuge bay. (NQF Level: 3) 5. Describe how to prevent fires, explosions and spontaneous combustion: RANGE: a. Theory (causes and dynamics); b. Preventative and containment measures; c. Suppression. (NQF Level: 3) 6. Draw the fire triangle and briefly describe the role of each component in contributing to an active fire. (NQF Level: 3) Internal Assessment Criteria: 1. Given a range of questions relating to mining fires and explosions learners will, without reference to learning material be able to correctly state what the causes are and describe the role of the mine ventilation department in preventing fires and dealing with the consequences of fires when they occur. (Weight: 60%) 2. Without reference to learning material the learner must sketch the requirements of underground refuge bays and describe how, where and when occupational environmental measurements must be taken during and after fires and unplanned explosions in mines. (Weight: 40%) KS-01:02 -Principles and practices of escape and rescue in mines (As per mandatory code of practice for emergency preparedness and response) (Basic) (Credits: 1) 1. Explain what is meant by an emergency and give examples of the types of emergencies that could occur on mines. (NQF Level: 3) V04-May2013 Page 10

11 2. Explain the purpose of escape routes, refuge chambers and self-contained self-rescuers (As used in the various types of mines). RANGE: a. Escape strategy; b. Second escape; c. Escape route for different scenarios (Fire, explosion, power failure, and water and gas inrushes) (NQF Level: 3) 3. Describe the process for an inspection of an escape route and refuge chamber: RANGE: a. Requirements for an escape route and refuge chamber. (NQF Level: 3) 4. Explain the purpose and use of a mine rescue plan and the features that must be indicated on it. (NQF Level: 3) Internal Assessment Criteria: 1. Given various scenarios of emergencies and normal working situations on mines learners will, without reference to learning material, be able to identify different types of emergencies and indicate what the role of the ventilation department and the ventilation observer will be in each of the emergency situations. (Weight: 40%) 2. Given the details of a mine rescue plan learners will be able to explain how the plan will be used and how the plan impacts on the role of the Ventilation Department and the Ventilation Observer. (Weight: 40%) 3. Without reference to learning materials learners will be able to explain how to inspect rescue chambers and escape routes. (Weight: 20%) KS-01:03 -Need for and use of mine wide environmental monitoring systems (Telemetric). (Basic) (Credits: 2) 1. Explain the purpose of an environmental monitoring system a. Different types of environmental monitoring systems; b. Different sensors in detection and monitoring systems. (NQF Level: 3) 2. Explain what is meant by occupational environmental monitoring (NQF Level: 3) 3. Explain how environmental monitoring systems work on mines. RANGE: a. Linking of system to control room; b. Related procedures for emergencies. (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material, learners will be able to correctly identify the main monitoring systems and in detail describe how the systems work and what the roles of the key stakeholders are in making the systems effective. Detailed description of the role of the Ventilation department must be given. (Weight: 100%) KS-01:04 -Principles and application of stone dust sampling and analysis (Intermediate) (Credits: 1) 1. Describe the process and purpose for the application of stone dusting. RANGE: a. What is Stone Dust; b. Why it is used; V04-May2013 Page 11

12 c. The properties of Stone Dust (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material learners will be able to correctly explain why Stone dust sampling takes place and what the analysis of stone dust will indicate. (Weight: 40%) 2. With reference to learning material learners will be able to correctly describe all the steps in sampling stone dust. (Weight: 60%) KS-01:05 -Principles and concepts of continuous risk assessment when working in a hazardous environment. (Intermediate) (Credits: 1) 1. Explain what is meant by hazards and risks. (NQF Level: 3) 2. Identify and describe the different types of risk assessments (NQF Level: 3) 3. Describe how the concept of continuous risk assessment applies to the work of a Ventilation Observer. (NQF Level: 3) 4. Explain how to identify hazards in a mining work environment (NQF Level: 3) 5. Identify the responsibilities of all relevant stakeholders in conducting continuous risk assessments on mines (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material, learners will be able to use examples to correctly explain what is meant by risk assessment and how this applies to the work of the Ventilation Observer. (Weight: 100%) KS-01:06 -Principles of problem solving and decision making (Basic) (Credits: 2) 1. Explain what a problem is and identify the different types of problems that a Ventilation Observer will be faced with. (NQF Level: 3) 2. Explain how the cause and effect principle works in problem solving and decision making. (NQF Level: 3) 3. Describe the basic process steps required to identify the root causes of problems (NQF Level: 3) 4. Identify the steps that must be followed when choosing alternative actions to deal with the root causes of problems. (NQF Level: 3) 5. Identify the decisions that a Ventilation Observer can make and indicate how to deal with issues that fall outside of the scope of the Ventilation Observer. (NQF Level: 3) Internal Assessment Criteria: 1. Given various typical workplace problems that a Ventilation observer will encounter, learners will, without reference to learning material, be able to correctly identify the best solutions to the problems and explain how these solutions must be implemented. The learner must indicate what responsibilities is within his/her level of authority and what must be referred for decision making at another level. (Weight: 100%) V04-May2013 Page 12

13 KS-01:07 -Principles of effective communication (Basic) (Credits: 2) 1. Define what is meant by effective communication (NQF Level: 3) 2. Draw and explain a basic model for effective communication (NQF Level: 3) 3. Identify all the elements of effective communication (NQF Level: 3) 4. Describe the consequences of effective and ineffective communication (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material learners will be able to give examples of effective and ineffective communication and explain what a person can do to improve the effectiveness of workplace communication. (Weight: 100%) Provider Accreditation Requirements for the Subject: Physical Requirements: - Providers must have proven access to all the equipment, tools and models specified in the topics - Providers must have access to properly equipped learning venues and lecture rooms with working audio visual equipment and adequate seating and lighting to facilitate learning. Human Resources Requirements: - Facilitators of learning must be in possession of valid NQF level 5 qualifications in Mine Ventilation or an equivalent qualification recognised by the industry. - The learner: facilitator ratio may not exceed 20:1 Legal Requirements: - Providers must demonstrate compliance with all Occupational Health and Safety Requirements - Providers must have access to a fully operating mine in order to take learners on site and practically demonstrate the various concepts in real work areas. V04-May2013 Page 13

14 KS-02: Mine and Mineral Legislation for Ventilation (001) Related Knowledge Subject Code and Title : The study of the law relating to the acquisition and disposition of mineral rights and the regulation and control of the prospecting for and the mining and exploitation of mineral resources. Purpose of the Knowledge Subject The focus of the learning in this subject is on building understanding of those legislative requirements that relate to the work on the Ventilation Observer. Topics included in this subject: TOPIC NUMBER TOPIC TITLE WEIGHT CREDITS KS-02:01 Mining processes and operations (Basic) KS-02:02 Legislative requirements applicable to mine 50 3 ventilation and occupational hygiene (Basic) TOTAL TOPIC CREDITS: KS-02:01 -Mining processes and operations (Basic) (Credits: 3) 1. Describe what a mine is and how the mining value chain works; RANGE: a. Legal definition of a mine; b. The overall mining processes (Exploration, Feasibility, Design and Planning, Establishment, Operation, Closure, Rehabilitation); c. The key mining activities (Development, Rock Breaking, Rock/ore transportation, Ore beneficiation, marketing and sales) (NQF Level: 3) 2. Identify the key minerals mined in Africa with emphasis on South Africa: RANGE: a. Key minerals; b. Uses of the minerals; c. Export and local markets (NQF Level: 3) 3. Describe the economics of mining and how it impacts on the socio economic development of the country: RANGE: a. How mines d. Impact of global events on the mining industry; e. Ownership of mineral resources and the right to mine them. (NQF Level: 3) 4. Describe the key mining terms that will be relevant to the work of a Ventilation Observer: RANGE: a. Key terms related to the mining operation; b. Key terms related to Ventilation and Occupational Hygiene; Internal Assessment Criteria: 1. With reference to learning material learners will be able to correctly describe the main V04-May2013 Page 14

15 processes that make up the total mining value chain. (Weight: 20%) 2. Without reference to learning material learners will be able to indicate the role of the Ventilation department in the mining value chain and give clear practical examples of how the ventilation department contributes to the economic success of the mining industry. (Weight: 60%) 3. Without reference to learning material learners will be able to correctly explain all the terms set out in the range of this topic and indicate how these terms apply to the work of the Ventilation Observer. (Weight: 20%) KS-02:02 -Legislative requirements applicable to mine ventilation and occupational hygiene (Basic) (Credits: 3) 1. Explain the purpose of the relevant legislative requirements: RANGE a. Mine Health and Safety Act; b. Mandatory codes of practice; c. Occupational Health and Safety Act. (NQF Level: 3) 2. Explain the specific legislative requirements in terms of: RANGE a. Illumination; b. Water 3. Explain the specific requirement of the mine codes of practice with regard to: RANGE: a. Air Requirements; b. Prevention of Flammable Gas Explosions; c. Prevention of coal dust explosions; d. Noise; e. Airborne pollutants; 4. Describe the purpose structure and application of the Air quality Act. (NQF Level: 3) Internal Assessment Criteria: 1. Given various examples of work situations that a Ventilation observer will face during a typical work month learners will, with reference to learning material be able to indicate which regulatory requirements apply to the specific situations and explain what actions must be taken by the Observer. (Weight: 80%) 2. without reference to learning material learners will be able to define and explain all the key legal terms relevant to the work of the Ventilation Observer (Weight: 20%) Provider Accreditation Requirements for the Subject: Physical Requirements: - Providers must have proven access to all the equipment, tools and models specified in the topics - Providers must have access to properly equipped learning venues and lecture rooms with working audio visual equipment and adequate seating and lighting to facilitate learning. Human Resources Requirements: - Facilitators of learning must be in possession of valid NQF level 5 qualifications in Mine Ventilation or an equivalent qualification recognised by the industry. V04-May2013 Page 15

16 - The learner: facilitator ratio may not exceed 20:1 Legal Requirements: - Providers must demonstrate compliance with all Occupational Health and Safety Requirements - Providers must have access to a fully operating mine in order to take learners on site and practically demonstrate the various concepts in real work areas KS-03: Mine Ventilation Engineering Practice (001) Purpose of the Knowledge Subject The focus of the learning in this subject is on building understanding of the technical knowledge required by a Ventilation Observer master the key concepts and principles related to Ventilation Engineering. Topics included in this subject: TOPIC NUMBER TOPIC TITLE WEIGHT CREDITS KS- 03: KS- 03: KS- 03: KS- 03:04 TOTAL TOPIC CREDITS: 10 Need for ventilation flow in work places (Intermediate) 25 2 Principles of ventilating working places (Intermediate) 25 Properties, sources and measurement of gases 25 4 found in mines (Basic) Features, purposes and uses of mine ventilation 25 4 measuring instruments (Intermediate) KS-03:01 -Need for ventilation flow in work places (Intermediate) (Credits: 2) 1. List the need for ventilation in a mine: RANGE: a. Definition of ventilation; b. Consequences of poor ventilation. (NQF Level: 3) 2. Explain how ventilation works in mines (NQF Level: 3) 3. Identify and describe the function of the various components of a mine ventilation system (NQF Level: 3) 4. Identify all the role players in making a mine ventilation system work and describe the role of each of the players. (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material learners will be able to give a basic description of the need for mine ventilation and correctly describe how a ventilation system works on a mine. (Weight: 60%) 2. Without reference to learning material learners will be able to correctly identify all the main components of a mine ventilation system and explain the purpose of each of the components. (Weight: 40%) V04-May2013 Page 16

17 KS-03:02 -Principles of ventilating working places (Intermediate) (Credits: ) 1. Sketch a mine and indicate the required ventilation appliances and indicate the required airflow: RANGE: a. The five air flow laws; b. Factors causing resistance to airflow. (NQF Level: 3) 2. Distinguish between velocity pressure, static pressure and total pressure in ventilation columns, air ways and fans RANGE: a. Meaning of the terms; b. Where it is used; c. How to measure the pressures (NQF Level: 3) 3. Explain the different methods of ventilating working places: RANGE: a. Stopes (all types), b. Bord and pillar mining areas; c. Development ends; d. Shafts (Incline and vertical); e. Tips; f. Workshops; g. Stores; h. Offices. (NQF Level: 3) 4. Identify and name the ventilation appliances: RANGE: a. Main and auxiliary Fans (centrifugal fans, axial flow fans, jet fans.); b. Ventilation doors, c. Stoppings, d. Regulators, e. Barricades, f. Brattices and curtains; g. Air crossings and cross-overs; h. Ventilation air ways. (NQF Level: 3) 5. Identify and describe the purpose and use of dust suppression and filtration appliances: RANGE: a. Filter bags; b. Particle precipitators; c. Cyclones; d. Water spray systems; e. Scrubbers. (NQF Level: 3) 6. Describe the advantages and disadvantages of using wet scrubbers, electrostatic precipitators, fiber filters and cyclones as air scrubbing devices.(nqf Level: 3) 7. List the advantages and disadvantages of the various types of dust laundering equipment systems. 8. List and describe the purpose of the following ventilation appliances fans, dampers, regulators, ventilation piping, dust filters, dust collectors, hoods, louvers, liquid traps and 9. Identify and describe the operating principles of the different heat ex changers : RANGE: a. Bulk Air coolers; b. Spot coolers; c. Spray ponds; d Cooling towers; e. Chilled water supply. (NQF Level: 3) Internal Assessment V04-May2013 Page 17

18 Criteria: 1. Given various mining conditions and operations/work places learners will, without reference to learning material be able to identify and name all the ventilation appliances and processes needed to effectively ventilate the specified workings and indicate on a sketchhow the various components work to achieve the required ventilation. (Weight: 40%) 2. Given various mining conditions and operations/work places learners will, without reference to learning material be able to correctly explain all the terms and scientific principles stated in the range for this topic. (Weight: 60%) KS-03:03 -Properties, sources and measurement of gases found in mines (Basic) (Credits: 4) 1. Name and give approximate amounts (percentage volume) of the main constituent gases present in normal air.(nqf Level: 3) 2. Describe a recommended method of testing for and removing hazardous and toxic gases from confined spaces such as pits, tanks and vessels. (NQF Level: 3) 3. Sketch and describe the observations which are required during a pre-entry check of a vessel, tank or pit where toxic or explosive gases or vapors may be expected. (NQF Level: 3) 4. Describe the actions to be taken when excessive levels of gas is detected in the atmosphere. (NQF Level: 3) 5. Sketch and describe Flammable Gas traps, roof layers and other gas accumulations. (NQF Level: 3) 6. Sketch and describe the observations which are required during a re-entry check of a development end. (NQF Level: 3) 7. Explain the testing procedures in different working places and activities. RANGE: a. For routine surveys; b. During re-entry; c. Difference in testing methods for different mining methods. (NQF Level: 2) 8. Explain the properties, characteristics and occurrences of gases (Carbon Monoxide, Carbon Dioxide, Nitrous Fumes, Hydrogen Sulphide, Hydrogen, Oxygen, Chlorine, Ammonia, Methane, hydrogen cyanide, arsine, hydrogen chloride and mercury vapour) (NQF Level: 3) 9. Describe the principles of oxygen deficiency (NQF Level: 3) 10. List the ignition sources of flammable gas (NQF Level: 3) 11. Explain how to prevent flammable gas accumulations (NQF Level: 2) 12. List five steps to be followed in reducing the dangers of gases. These steps must be presented in the order in which they would be performed. (NQF Level: 2) Internal Assessment Criteria: 1. Given a detailed question paper covering all the aspects set out in the various topic elements learners will, without reference to learning material, be able to correctly answer 90%of the questions; (Weight: 40%) 2. Given various scenarios where unacceptable gas accumulation occur in a mining work environment, learners will, without reference to learning material V04-May2013 Page 18

19 correctly describe all the steps that must be taken to deal with the situations, the stems must be described in the sequence that they must be applied. (Weight: 60%) KS-03:04 -Features, purposes and uses of mine ventilation measuring instruments (Intermediate) (Credits: 4) 1. Indicate the areas where measurements will be taken (NQF Level: 3) 2. Explain how low air velocities are measured using: RANGE: a. The tape and dust methods; b. Smoke Tube method.(nqf Level: 3) 3. Explain the process for examining the rock drill and measure water tube gap and water pressure. (NQF Level: 3) 4. Explain the purpose and principles of operation of the various instruments (Whirling Hygrometer, Kata Thermometer, Vertical Manometer, Barometer, Pitot Tube, Sound Level Meter, Frequency Analyser, LUX Meter, Vane Anemometer, Flammable Gas measuring instrument, Chemical Indicator Tube, Multi gas instruments) RANGE: a. Care and maintenance of the instruments; b. Calibration; c. Pre-use checks; d. Operating procedures; e. Recording of measuring results; f. Potential pitfalls and reasons for deviation in readings. (NQF Level: 3) 5. Describe the method used to take gas samples from a sealed off area. (NQF Level Internal Assessment Criteria: 1. Given various situations where mine occupational environmental measurements must be taken learners will be able to correctly identify all the measuring instruments that must be used; (Weight: 20%) 2. Without reference to learning material learners will be able to demonstrate all the processes correctly for using the various instruments to take the appropriate measurements. (Weight: 80%) Provider Accreditation Requirements for the Subject: Physical Requirements: Human Resources Requirements: Legal Requirements: KS-04: Occupational Hygiene Practice (001) Purpose of the Knowledge Subject V04-May2013 Page 19

20 The focus of the learning in this subject is on developing understanding of the key concepts and principles underpinning the broad Occupational Hygiene discipline. The intention is to set a foundation for further learning in this field of study. The learning includes the relevant legal aspects and detailed knowledge about the types of measurements, the instrumentation and the roles and responsibilities of the observer in the Occupational Hygiene value chain. Topics included in this subject: TOPIC NUMBER TOPIC TITLE WEIGHT CREDITS KS- 04: KS- 04: KS- 04: KS- 04: KS- 04:05 TOTAL TOPIC CREDITS: 13 Principles of occupational hygiene (Basic) 20 2 Types, implications and control of various occupational 20 2 hygiene stressors. (Including chemical, physical and biological stressors such as: airborne pollutants, thermal stress, noise, vibration, illumination diesel particulate matter etc.)(intermediate) Features, purposes and uses of occupational hygiene monitoring/measuring instruments (Basic) Principles of dust monitoring and determination of levels of exposure. (Basic) Principles of analysing water samples (Intermediate) KS-04:01 -Principles of occupational hygiene (Basic) (Credits: 2) 1. Explain what is meant by Occupational Hygiene (NQF Level: 3) 2. List and give examples of the various elements of Occupational hygiene. RANGE: a. Airborne Pollutants; b. Stone Dust; c. Biological Agents; d. Dermal exposure and surface contamination; e. Physical Agents; f. Ergonomics; g. Water quality. (NQF Level: 3) 3. Identify and explain the key elements of a typical occupational hygiene programme that must be implemented on a mine; (NQF Level: 3) 4. List the occupational exposure limits for: RANGE: a. Airborne pollutants; b. Thermal Stressors; c. Noise. (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material the learner will be able to answer 80% of the questions covering the various topic elements correctly; (Weight: 60%) V04-May2013 Page 20

21 2. Learners will without reference to learning material correctly explain all the occupational exposure limits as described in the topic elements. (Weight: 40%) KS-04:02 -Types, implications and control of various occupational hygiene stressors. (Including chemical, physical and biological stressors such as: airborne pollutants, thermal stress, noise, vibration, illumination diesel particulate matter etc.)(intermediate) (Credits: 2) 1. Describe the definitions of the various stressors: RANGE: a. Including chemical, physical and biological stressors such as: airborne pollutants, thermal stress, noise, vibration, illumination diesel particulate matter. (NQF Level: 3) 2. List the hazards associated with vibration.(nqf Level: 3) 3. Describe briefly noise dose assessment principles. (NQF Level: 3) 4. List six methods to limit the exposure of workers to noise. (NQF Level: 3) 5. Define: i) Equivalent continuous A weighted sound pressure level (LAeq). ii) Equivalent noise exposure (Neq).(NQF Level: 3) 6. Define sound and noise. RANGE: a. State the unit commonly used to express sound pressure levels. b. State the hazards of noise. c. Describe the correct methods of measuring and reporting on sound pressure levels at working places. d. State the maximum permissible noise level to which a worker may be exposed. e. Briefly describe the process of noise zoning. (NQF Level: 3) 7. Describe and explain the Occupational hygiene issues relevant to illumination. RANGE: a. State the unit used to express illumination levels. b. State the effects of poor illumination. c. Describe the correct methods of measuring and reporting on light intensities at working places. d. Compile a report form containing details on illumination levels and describe a method of reporting standard and sub-standard conditions. e. List and discuss all factors affecting visual acuity in the workplace. f. List and describe various types of industrial luminaries. (NQF Level: 3) 8. Briefly explain the terms: i) Threshold Limit Value, Time Weighted Average, Short Term Exposure Limit and Ceiling Value. ii) Name the main sources of dust in South African mines, and six other mining operations which create dust. iii) List and discuss the general principles of dust control, particularly with regard to mechanized mining.(nqf Level: 3) 9. State the prime objective of taking dust samples and state three other objectives of dust sampling. RANGE: a. Definitions of Toxicology b. Routes of entry (and factors affecting dose) c. Dose response relationships (including Haber s Law, TUV s, etc.) d. Actions of toxic substances (acute, chronic) e. Effects of exposure (irritation, asphyxiation, CNSDs cardiac V04-May2013 Page 21

22 sensitizing etc.). f. Workplace Standards g. Biological standards.(nqf Level: 3) 10. Name the principal dangers of dust and asbestos fiber to humans.(nqf Level: 3) 11.State the size of airborne dust particles and asbestos fiber that are: i) Dangerous to health, and ii) Visible with the naked eye (NQF Level: 3) 12. Define dust, gas, vapor, fluid, mist, flume, aerosol, fiber, asbestos fiber, micrometer, liter/min and milligrams.(nqf Level: 3) 13. Describe the relationship between occupational environmental conditions and worker fatigue(nqf Level: 3) 14. Indicate the occupational exposure limit to the Occupational Hygiene stressors. (NQF Level: 3) 15. Indicate the consequences of exposure to the Occupational Hygiene Stressors. (NQF Level: 3) 16. List the precautionary measures to lessen the effects of vibration on persons. (NQF Level: 3) Internal Assessment Criteria: 1. Given a range of scenarios covering all the activities listed in the topic elements learners will, without reference to the learning material, be able to correctly explain all the terms and concepts and list, in the correct sequence all the preventative and contingency processes that the ventilation observer is accountable for. (Weight: 100%) KS-04:03 -Features, purposes and uses of occupational hygiene monitoring/measuring instruments (Basic) (Credits: 3) 1. Describe the processes for measuring and monitoring the various Occupational Hygiene stressors. (NQF Level: 3) 2. Explain the purpose and principles of operation of the various instruments (Noise Dosimeter, noise frequency analyser, Real time airborne particle monitors, Gravimetric Sampling pump, Surface radiation measuring instrument (ELECTRA), PDR1 (Portable radiation dose rate meter), RADON Gas concentration measuring instrument, TLD), thermal stress monitor; (NQF Level: 3) 3. Describe and demonstrate how the dust concentration of mine water is determined by using the nephelometer. (NQF Level: 3) Internal Assessment Criteria: 1. Without reference to learning material learners will be able to correctly identify the appropriate measuring equipment for the various measuring tasks and in detail explain how each of the instruments must be used. (Weight: 100%) KS-04:04 -Principles of dust monitoring and determination of levels of exposure. (Basic) (Credits: 4) 1. Describe the principle of the operation of a Gravimetric Sampling Pump.(NQF Level: 3) 2. Describe a method of total dust sampling. (NQF Level: 3) V04-May2013 Page 22

23 3. State the objectives of total dust sampling. (NQF Level: 3) 4. Differentiate between respirable dust sampling and total dust sampling. (NQF Level: 3) 5. Calculate, when given the necessary information: 5.1 sample concentration (mg/m3); 5.2 time weighted average respirable quartz concentrations; 5.3 air quality index for a statistical population in a sampling area; 5.4 The Person Weighted Mean Air Quality Index for a sampling area; 5.5 The Person Weighted Mean Air Quality Index for a survey; 5.6 The Person Weighted Mean Air Quality Index for a risk assessment; and 5.7 Risk Rating Assessment. (NQF Level: 3) 6. Define the following terms: 6.1 Persons to be sampled 6.2 Sampling Area 6.3 Statistical Populations 6.4 The Threshold Limit Value Time Weighted Average 6.5 Point Sampling 6.6 Respirable Particulate 6.7 Total Particulate 6.8 Accredited Authority 6.9 Partial Supervisors 6.10 Pollutant Index 6.11 Air Quality Index (NQF Level: 3) 7. Calculate the air quality index and explain what it means. (NQF Level: 3) 8. Describe the weighing procedure of the filters. (NQF Level: 3) 9. Describe how to prepare and assemble the gravimetric sampling train and calibrate a Gravimetric sampling pump. (NQF Level: 3) 10. Explain the process for preparing and assembling the gravimetric sampling membrane. (NQF Level: 3) 11. Describe the process to issue and retrieve the sampling train (NQF Level: 3) 12. Sketch and describe the gravimetric sampling train. (NQF Level: 3) 13. List the laboratory requirements for gravimetric sampling pre-sampling preparation, weighing, sample preparation and handling. (NQF Level: 3) Internal Assessment Criteria: 1. Given various scenarios relating to dust sampling and testing learners will be able to correctly explain all the processes, protocols and practices for taking and analysing the various samples. (Weight: 100%) KS-04:05 -Principles of analysing water samples (Intermediate) (Credits: 2) 1. Explain the chemical limits in water (NQF Level: 2) 2. Explain the purpose of taking and analysing water samples (NQF Level: 2) 3. Explain the procedures for taking water samples a. Bacteriological analysis; b. Rock dust; V04-May2013 Page 23

24 4. Explain the limits for dust in water (NQF Level: 3) 5. Explain the bacteriological limits in water (NQF Level: 3) 6. Describe how water samples are analysed using instruments to measure dust in the (NQF Level: 3) Internal Assessment Criteria: 1. Given various scenarios relating to water sampling and testing learners will be able to correctly explain all the processes, protocols and practices for taking and analysing the various samples. (Weight: 100%) Provider Accreditation Requirements for the Subject: Physical Requirements: - Providers must have proven access to all the equipment, tools and models specified in the topics - Providers must have access to properly equipped learning venues and lecture rooms with working audio visual equipment and adequate seating and lighting to facilitate learning. Human Resources Requirements: - Facilitators of learning must be in possession of valid NQF level 5 qualifications in Mine Ventilation or an equivalent qualification recognised by the industry. - The learner: facilitator ratio may not exceed 20:1 Legal Requirements: - Providers must demonstrate compliance with all Occupational Health and Safety Requirements - Providers must have access to a fully operating mine in order to take learners on site and practically demonstrate the various concepts in real work areas. V04-May2013 Page 24

25 3.2. SECTION 3B: PRACTICAL SKILL MODULE SPECIFICATIONS List of Practical Skills Modules for which Specifications are included: Number Title NQF Level Credits PM-01 Select, check, use and maintain ventilation and occupational hygiene measurement instruments PM-02 Compile mine occupational environmental condition reports PM-03 Inform workers and management regarding sub standard 3 6 mine occupational environmental conditions. Total Practical Skill Credits: PM-01-Select, check, use and maintain ventilation and occupational hygiene measurement instruments (NQF Level: 2) Purpose of the Module: The focus of the learning in this module is on providing List of Practical Skills Included in this Module: Number Title Credits PM-01-PS01 Check and calibrate all relevant instruments PM-01-PS02 Use appropriate instruments to take, record and validate mine ventilation and occupational hygiene measurements PM-01-PS01 Check and calibrate all relevant instruments (Credits: 8) Scope of Practical Skill: Given: Given a lecture room environment, all the required instruments (Whirling Hygrometer, Kata Thermometer, Vertical and digital Manometer, Barometer, Pitot Tube, Sound Level Meter, LUX Meter, Vane Anemometer, Flammable Gas measuring instrument, Chemical Indicator Tube and related equipment, Multi gas instruments) (Noise Dosimeter, Real time airborne particle monitors, Gravimetric Sampling pump, Surface radiation measuring instrument (ELECTRA), PDR1 (Portable radiation dose rate meter), RADON Gas concentration measuring instrument, water tube gap measuring rod, gas sampling pump and cylinders, stone dust sampling equipment. Low air velocity measuring equipment.) Be Able to: 1. Identify the instrument and state the purpose and application of the instrument. 2. Inspect the instruments and identify faulty equipment indicating what must be done the correct the faults. 3. Check and verify the calibration status of the equipment. V04-May2013 Page 25

26 4. Calibrate instruments where applicable. Applied Knowledge 1. The purpose and operating principles of the instruments; 2. Measuring ranges of the various instruments; 3. Safety requirements related to the intrinsic safety and definition of: a. simple apparatus; b. The calibration requirements for the instruments (Original Equipment manufacturer (OEM) and due diligence). Internal Assessment: 1. Observe the extent to which the learner follows the prescribed procedure to check and calibrate the equipment PM-01-PS02 Use appropriate instruments to take, record and validate mine ventilation and occupational hygiene measurements (Credits: 8) Scope of Practical Skill: Given: Given a simulated or controlled work environment, all the required instruments (Whirling Hygrometer, Kata Thermometer, Vertical and digital Manometer, Barometer, Pitot Tube, Sound Level Meter, LUX Meter, Vane Anemometer, Flammable Gas measuring instrument, Chemical Indicator Tube and related equipment, Multi gas instruments) (Noise Dosimeter, Real time airborne particle monitors, Gravimetric Sampling pump, water sampling equipment, Surface radiation measuring instrument (ELECTRA), PDR1 (Portable radiation dose rate meter), RADON Gas concentration measuring instrument, water tube gap measuring rod, gas sampling pump and cylinders, stone dust sampling equipment. Low air velocity measuring equipment.) Be Able to: 1. Demonstrate and explain the precautions and preparations to be taken before each measurement. 2. Identify the suitable location to take the measurements with each of the pieces of equipment. 3. Conduct measurements in accordance with the prescribed procedures. 4. Record the measurements and execute the required calculations. 5. Verify the accuracy of the measurements. 6. Record the final result of the measurements in a field book. Applied Knowledge 1. The required steps to be taken for each measurement and the potential consequences of not following the steps; 2. Reasons for taking the measurements. Internal Assessment: 1. Observe the extent to which the specific measuring techniques are followed. 2. Evaluate the accuracy of the recorded measurements in the field book V04-May2013 Page 26

27 3. Observe that risk assessments were done before and during the execution of the measurements. Provider Accreditation Requirements: Physical Requirements: 1. Providers must have proven access to all the equipment, tools and models specified in the topics 2. Providers must have access to properly equipped learning venues and lecture rooms with working audio visual equipment and adequate seating and lighting to facilitate learning. Human Resources Requirements: 1. Facilitators of learning must be in possession of valid NQF level 5 qualifications in Mine Ventilation or an equivalent qualification recognised by the industry. 2. The learner: facilitator ratio may not exceed 20:1 Legal Requirements: 1. Providers must demonstrate compliance with all Occupational Health and Safety Requirements 2. Providers must have access to a fully operating mine in order to take learners on site and practically demonstrate the various concepts in real work areas. V04-May2013 Page 27

28 PM-02-Compile mine occupational environmental condition reports (NQF Level: 3) Purpose of the Module: The focus of the learning in this module is to provide learners an opportunity to practice the skills required to compile valid and comprehensive occupational environmental condition reports for various areas in a mining environment. The skills will be practiced in a simulated or controlled work environment. List of Practical Skills Included in this Module: Number Title Credits PM-02-PS01 Compile a mine ventilation and occupational hygiene report PM-02-PS01 Compile a mine ventilation and occupational hygiene report (Credits: 8) Scope of Practical Skill: Given: Given an empty field book, information regarding a range of surveys to be conducted and access to simulated or controlled work environments (a. Production work places; b. Development ends; c. Conveyor belts; d. Air flow surveys,e. Diesel bays; e. Stores; f. Battery bays; g. Tips; h.transfer points, i. Pump stations; j. Sub Stations; k. Refuge chambers; l. Workshops, m.offices; n. Change Houses; o. Plants; p. Mechanised Equipment; q. Sealed and abandoned areas), raw measurement data and report templates, and a report writing toolkit. Be Able to: 1. Prepare a field book for the specific survey. 2. Identify and select the appropriate equipment, tools and Personal protective equipment to conduct the survey. 3. Describe the precautions to be taken prior to conducting the survey. 4. Describe how to conduct the specific survey. 5. Demonstrate how to transfer the data from the field book into report templates. 6. Read and interpret the mine rescue plan 7. Update the ventilation plan with the relevant measurement data. Applied Knowledge 1. Processes and principles of conducting ventilation and occupational hygiene surveys; 2. Need to check compliance with the codes of practice. 3. Actions required to deal with non compliance. 4. Need for and process of conducting continuous risk assessments when conducting surveys. Internal Assessment: 1. Evaluate that the field book is prepared according to the industry guidelines. 2. Evaluate the neatness, completeness and accuracy of the report. 3. Evaluate that all deviations have been highlighted on the report. V04-May2013 Page 28