World Class Machinery Health and Rotating Equipment Reliability Improvement the Plant Wellness Way

Transcription

1 The methods, practices and techniques of successful plant and equipment reliability improvement that you use to get falling rates of failure and greater equipment MTBF World Class Machinery Health and Rotating Equipment Reliability Improvement the Plant Wellness Way 2014, April 2, 3, 4 Perth, Western Australia Regus, 267 St Georges Terrace (Save money by running the course in-house if you have 5 or more people.) Rotating equipment health & machine reliability training with best practise knowledge & methods for outstanding machinery health that saves your operation $100,000 s in maintenance costs & downtime losses Lasting machinery health is vital to capital intensive operations. Machines and rotating equipment are core items of plant in and it is vital that they be highly reliable. Developing outstanding rotating equipment and machinery reliability is readily achieved when the Plant Wellness way lifetime health perspective is used and practiced. Creating rotating equipment health and machinery reliability excellence is the most effective protection against machinery failure. Develop the capability to rapidly lift machinery reliability to levels that give you sustained competitive advantage Proactively identify failure triggers and early warning signs of machine health risks Thorough understanding of how to prevent rotating equipment and machinery failure causes Effectively utilise your business processes to vastly reduce operating risk and remove component fatigue and stress Learn the machinery health creating skills and world class maintenance practices that deliver a lifetime of outstanding equipment reliability. Best solutions for rotating equipment problems and failures, machinery diagnosis and effective ways to get reliability MORE TRAINING Plant Wellness Way to Maintenance Management Mastery Maintenance Planning and Scheduling for Reliability Plant Wellness Way to Lifecycle Asset Management Excellence Operational Excellence the Plant Wellness Way Applied Reliability Engineering for Operating Plant Improvement SEE DETAILS AND PRICING AT WEBSITE At the World Class Machinery and Rotating Equipment Reliability the Plant Wellness Way 3-day course you learn the most effective methods to create and sustain world class reliability in your rotating equipment and machines. You learn how to best support and develop the new skills required of your staff and workforce. Better still, you will leave the training with practical know-how to immediately begin an effective machinery failure prevention program for your plant and equipment. There is no need to accept less than outstanding operating plant and equipment performance. All the technical problems are well understood and have been solved. You will learn how to bring the right answers into your operation and begin to immediately use them for rapid upward step-changes to world-class machinery reliability. Develop the practices and skills of reliability excellence Lifetime Reliability Solutions your edge in RELIABILITY C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 1 of 7

2 and your operation will be capable and ready to take on anything. For practical reliability growth advice, useable machine health knowledge and successful failure prevention techniques to apply in your business, attend this rotating equipment health and reliability excellence training. EXAMINE the causes of machinery failure ANALYSE how your machines get stressed and fatigued IDENTIFY the early warning signs and effect of operating stress HEAR a number of different reliability strategies you can implement immediately to lift productivity REALISE the ways in which you can better support your team and encourage reliability skills development in them UNDERSTAND the concept of machine health and wellness and the benefit of developing proactive prevention of equipment failure CONSIDER how your organization s culture and norms impact on your equipment and its reliability and see a technique developed to address this INVESTIGATE the common six causes of machine breakdowns and failure LEARN to use your business processes to deliver the correct practices and work quality that ensures your rotating equipment health needs are being met in the workplace DISCOVER how to more effectively manage and provide the right support your staff to be more proactive in machinery failure prevention Predictably of machinery failure, continuous improvement of rotating equipment reliability by optimising predictive maintenance and preventive for rotating equipment are the most important challenges operations and maintenance professionals and supervision face today. To assist rotating engineers and maintenance professionals in improving their equipment serviceability, there are numerous innovative condition monitoring techniques and proven reliability based maintenance techniques to use on your machinery. For engineering, maintenance & operations professionals and supervisors responsible for operation and care of machinery Application Managers Condition Monitoring professionals Electrical Engineers Equipment Engineers Equipment support maintenance Machinery engineer Mechanical engineering managers/superintendents/ supervisors Machinist/ Machine Operator Maintenance managers/ superintendents/ supervisors Mechanical managers/ superintendents/ supervisors Operations supervisors Details of Your Presenter: Plant Maintenance Superintendent Plant Operator/ Engineer Predictive Maintenance Engineer Production managers/ supervisors Reliability engineers Rotating equipment managers/ superintendents /engineers Mike Sondalini B Eng (Hons), MBA, CP Eng., is a maintenance manager, project manager, mechanical tradesman, professional maintenance engineer and a maintenance planner. In engineering and maintenance since 1974, his career extends across original equipment manufacturing, beverage production, steel fabrication, industrial chemical manufacturing, quality management, reliability improvement, project management, industrial asset management and industrial training. His book Plant and Equipment Wellness is published by Engineers Media, a subsidiary of Engineers Australia. C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 2 of 7

3 Mike takes attendees through a carefully structured, practical industrial machinery and equipment reliability training course during which he imparts key reliability understandings, tools and skills needed for successful machinery reliability improvement. But more than that, he uses his years of experience as a maintenance manager in industry to focus on the critical success factors of what to do, and how to do it quickly and well, so your maintenance strategy and maintenance crew swiftly and safely minimise operating cost and production time loss. He helps organizations build sound business risk management, introduce world-class reliability practices, develop ultra-high reliable enterprise asset management systems and instill the precision maintenance skills needed to continually improve plant uptime. Mike helps attendees do improve the reliability skills and tools that they need to use in their workplace roles so they can improve maintenance and reliability performance through wise use of resources, in less time, for the least downtime and lowest maintenance costs. Those EARLY BIRDS who register secure their seats and save 20% For EARLY BIRDS who book and pay a month in advance, the 3-day machinery and rotating equipment reliability training course costs $2,400 plus GST. The standard price is $3,000 plus GST and payment must be received before the course start date. Included in the price are softcopy of the presentation slides and course notes, arrival tea/coffee, morning and afternoon tea/coffee with finger food and a light lunch. YOU MUST BRING YOUR OWN LAPTOP OR PAD to view the slides, as there is no printed course book handed out during the training. Call now to get a place and then make your payment in time to get a seat. It is best to register immediately for the course if you want to be sure of a seat. Seating is limited and is allocated on a first-come-first-served basis. Complete your registration form then choose your payment option and scan the registration form into an to info@lifetime-reliability.com. Book yourself and your key people into the course now. You can contact us on mobile to confirm places are still available. You get Full Protection of a 100% Money Back Guarantee All Attendees are afforded maximum protection at our seminars, courses and workshops by a 100% Money Back Guarantee. If, for whatever reason, you believe your expectations have not been met, your attendance fees will be totally refunded in full. As further compensation you are also allowed to keep all materials handed out during the presentation. (Guarantee is subject to booking fee being received in full by the due date.) More Course Information Details You Need to Know Confirmation of your registration goes by to the address on the registration form and includes all venue details. Course registration is from 8am on the first day with the course starting at 8.30am and finishing at 4.30pm each day. Morning and afternoon teas are 15 minutes long and lunch is 45 minutes duration. A softcopy of the full PowerPoint presentations and course book are given to every attendee for future reference and unlimited use within their company. YOU MUST BRING A LAPTOP OR ELECTRONIC PAD TO THE COURSE. Please check local road maps, or the venue website, to find nearby parking locations. A certificate of training is provided at the end of the course. We can also run this training course on-site in your operation. Ask for a free quotation and practical advice. Contact us by at or by telephone on , or cell/mobile (0) to get more information and answer any questions that you have. Lifetime Reliability Solutions your edge in RELIABILITY C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 3 of 7

4 Your Course Registration Form and Payment Details 1 - Select Your Course: 3-Day World Class Machinery Health and Rotating Equipment Reliability the Plant Wellness Way Perth, Western Australia April 2, 3, 4, 2014 Regus, 267 St Georges Terrace 2 - Registration Fee: EARLY BIRD: AUD$2,400, GST $240 Total $2,640 STANDARD: AUD$3,000, GST $300 Total $3,300 Early Bird payment is required in full a month before the course start date. Standard Payment is required in full prior the course start date. Attendees MUST BRING A LAPTOP to get a softcopy of the PowerPoint slides and course book, with unrestricted usage rights within their company, along with morning tea, lunch, afternoon tea provided each day. 4 Pick Payment Option and Make Payment: A. Electronic Fund Transfer to: Bank: Branch: National Australia Bank Riverton Branch Office, Cnr High Road and Willeri Drive, Riverton, WA 6148 General Training Pty Ltd Account: BSB No: Account No: Swift Code: NATAAU3306P B. Cheque in favour of General Training Pty Ltd C. Credit Card secure online at with Visa, Am-Ex or MasterCard (fee applies) PayPal On-line Payment address: info@lifetime-reliability.com Order/Item # - Machinery Reliability Training 3 - Register: By Phone: (+61) By info@lifetime-reliability.com By Fax: (+61 8) By Post: General Training Pty Ltd, PO Box 2091, Rossmoyne, 6148, WA Australia Cancellation Policy: Substitute delegate welcome. To cover administration costs, management costs and training venue penalties there is 80% refund with prior 30 days notice of cancellation, 70% refund between days, 50% refund after 15 days. 25% refund for non-attendance. 5 - Delegate Details (One form per person attending): Name: Job Title:.... Company: Street/Box:..... Suburb: Zip/Post Code:... State/Country: D. Purchase Order:... (Only in Australia) Phone No: How did you find out about the course? If via the Internet, which website address? C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 4 of 7

5 World Class Machinery and Rotating Equipment Reliability the Plant Wellness Way 3-Day Training Course Content World Class Machinery and Rotating Equipment Reliability - Day 1 Time Activity Comment Session One Identifying the scientific causes of all rotating equipment failures to focus on the best strategies for prevention Recognising the fundamental changes in your machines that start all equipment failures Knowing how and why your machines breakdown and understanding what you can do to control it Explaining specific factors and problems that fail rotors, bearings and seals and removing the mystery Coming to terms with the true cost of machinery failure: Measuring the financial impact of downtime Group Exercise: Pricing the True Cost of Failure Session Two Comprehending the impact of lubricant condition, distortion and rotor balance on the lifetime reliability of rotating equipment Understanding the Tribology of lubrication and sustaining lubricant health Setting oil wear particle count standards that multiply the length of trouble free machine life between 5 and 10 times Removing causes of distortion that generate high stresses and strains that make machines fail Working through the balancing requirements of ISO 1940 so you can apply higher standards Exercise / Case Study: Removing soft-foot activity and a case study on bearing failure Session Three Gaining a solid appreciation of how engineering tolerance, shaft alignment and vibration affect rotating machinery reliability Finding out how precise parts need to be made and assembled if you want a well-built machine with a long, reliable lifetime Calculating the standards and limits for alignment of shafts Applying the various methods of precision shaft alignment and knowing the effectives of shaft misalignment Highlighting allowable vibration severity, bearing vibration causes and machinery vibration isolation Case Study: Shaft alignment traps and tips Session Four Bearing design and selection: Radial and axial bearings, loads and important considerations Computing the uses and limitations of roller bearings and plain bearings Taking into account bearing housings and construction Dealing with bearing lubrication and selection Hammering out shaft and equipment expansion considerations, shaft manufacture diameter and tolerances Group Exercise: Investigating bearing failure causes C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 5 of 7

6 World Class Machinery and Rotating Equipment Reliability the Plant Wellness Way 3-Day Training Course Content World Class Machinery and Rotating Equipment Reliability - Day 2 Time Activity Comment Session One Mastering Reliability Engineering fundamentals as they apply to rotating machinery Defining the factors that drive equipment reliability and calculating their impact Digging deep into the drivers of equipment failure and measuring the effect on equipment performance Finding meaningful maintenance and reliability performance measures Using Weibull Failure Analysis and Crow-AMSAA Reliability Trending Exercise / Case Study: Analysing equipment failure history Session Two Creating reliable machines and equipment by instigating rotating equipment operational excellence Understanding precision maintenance and setting machinery reliability standards Harnessing the necessary asset management systems and documentation requirements Moving towards personnel management: craftsmanship training and up-skilling of personnel Writing maintenance and rebuild procedures that drive high quality work and produce highly reliable machines Group Exercise: Developing an accuracy controlled procedure Session Three Important condition monitoring methods to let you manage rotating equipment performance Delving into tribology, lubrication analysis and thermography Rotating equipment non-destructive testing and operating performance monitoring Making effective use of simple inspection and condition routes Instilling vibratory condition based monitoring, vibration signatures and conducting effective vibration analysis Group Exercise: Selecting effective condition monitoring to protect rotating machinery against failure Session Four Focusing on risk reduction strategies in rotating equipment design and lifting lifetime reliability Understanding and measuring the risk involved when dealing with rotating equipment Balancing out chance vs consequence risk reduction methods for your organisation Applying risk reduction technical strategies in full swing during the design process Encrypting RCM / FMEA results for improving rotating equipment and machinery reliability into operational strategies Group Exercise: Perform a failure mode and effects analysis C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 6 of 7

7 World Class Machinery and Rotating Equipment Reliability the Plant Wellness Way 3-Day Training Course Content World Class Machinery and Rotating Equipment Reliability - Day 3 Time Activity Comment Session One Getting back to basics and making sure that the vitally important specifications are done to high standards Identifying and working with the international standards that apply for rotating machinery Selecting specifications for your rotating plant that will deliver long operating times and low maintenance costs Building reliability requirements and quality standards into engineering contracts and procurement documentation Harnessing the necessary asset management systems and documentation requirements Group Exercise: Structuring an asset management strategy that best suits your organisation Session Two Creating the workplace culture and practices that let companies build high reliability organisations Explaining how to use the measures of plant reliability and operational performance to get support from management Identifying the business processes and feedback mechanisms that permit reliability improvement Comprehending the reliability of systems and instigating rotating equipment operational excellence Involving the right levels in the organisation in important activities they can do to create the culture and mindset of high reliability Group exercise: Developing a vision, objectives and strategies to achieve rotating equipment operating and maintenance excellence Session Three Beyond Reliability Centred Maintenance: Reliability Growth Cause Analysis Harnessing the benefits of RCM for reliability growth Maximising operational equipment reliability by controlling the life cycle and supply chain Finding evidence and proof by analysing operating and maintenance records as well as applying creative disassembly Identifying proactive initiatives for every department that immediately contribute to reliability improvement Group exercise: Using failure analysis and business risk to direct reliability improvement actions Session Four Rotating equipment integrity management and reliability improvement strategies Moving into statutory, safety operating and maintenance standards Laying down the documentation and record keeping requirements Auditing, inspection and analysis of operating management systems Setting equipment performance specifications and criteria Group exercise: Selecting best practice methods to achieve performance objectives C:\Users\user\Documents\LRS\Training\For Public Courses\Rotating_Equipment_Reliability_Training.doc Page 7 of 7