545 N Bowen Ave Bremen, IN Phone (800) bremencastings.com MACHINING MACHINE SHOP & ASSEMBLY OPERATIONS
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1 545 N Bowen Ave Bremen, IN Phone (800) bremencastings.com +BremenCastings BCI MACHINING MACHINE SHOP & ASSEMBLY OPERATIONS
2 CORE VALUES BCI Machining strives to develop everyone we touch into a valuable and responsible individual. It is crucial for everyone to be a team member and an active citizen within our communities. SAFETY FIRST Our first priority is to be safe and to promote safety every day in every way. PASSION Begins with top management - be passionate for who you are, what you do and the company that you work for. PROFITABILITY Continuous investment in cutting edge capabilities and the best people to ensure BCI remains valuable to stakeholders. COMMITMENT BCI s commitment to ourselves ensures a strong future for our customers and suppliers. IMPROVEMENT Challenge the status quo - team members will strive every day for continuous improvement, both professionally and individually. FAMILY Commitment to family values is our responsibility today and tomorrow. RESPONSIBILITY None of us have jobs - we have team responsibilities for which we are accountable through our individual actions and decisions each and every day. WITH OVER 18 YEARS OF EXPERIENCE IN PRECISION MACHINING AND ASSEMBLY OPERATIONS, WE PROVIDE OUR CUSTOMERS WITH INDUSTRY LEADING QUALITY, DELIVERY AND CUSTOMER SERVICE
3 BCI MACHINING From horizontal and vertical milling centers, to lathe s with bar feed capabilities, BCI Machining offers a wide range of capabilities to fit our customer s wants and needs. In addition to standard CNC machining centers, we also have the ability to assemble, broach, balance and surface grind. We are constantly expanding our capabilities through innovative adaptation of technology, people, and processes. Exceptional manufacturing allows for quick quote turnaround, shorter overall lead-time and robust problem solving. Our unique focus on continuous improvement and innovation means one thing - our customers receive the highest quality products delivered on time. BCI MACHINING: YOUR TOTAL MANUFACTURING SOLUTION DELIVERED WITH ABSOLUTE FLEXIBILITY
4 YOUR COMPLETE PRODUCTION PARTNER MATERIALS Experienced in machining a wide range of materials, including gray iron, ductile iron, steel, aluminum and others. We also work extensively with castings, forgings, bar stock and billet. WEIGHT & SIZE CAPABILITIES We can machine parts up to 100+ lbs. and our machines have spindle speeds that reach 10,000 RPMs. Vertical Mill: X=40 ; Y=20 ; Z=25 Horizontal Mill: X=41 ; Y=31 ; Z=35 SPECIAL MACHINING Expert capabilities are available to meet your broaching, balancing and surface grinding needs. Laser engraving is also available. ASSEMBLY BCI Machining offers complex assembly operations on site, from in-process assembly to full assembly lines.
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6 Equipment List OUR EQUIPMENT Our machining facilities continue to grow and BCI Machining has all the capabilities that full stand-alone machine shops have to offer. We have expanded beyond the machining of iron castings into a wide array of other ferrous and non-ferrous materials. (3) Kitamura HX630i Horizontal Machining Center (1) Mazak Multiplex 6300Y (1) Mazak Multiplex 630N (1) Mazak VTC-160A Vertical Machining Center (1) Mazak QT Axis Lathe (1) Haas EC-400 Horizontal Machining Center (1) Haas VF-8 Vertical Machining Center (2) Hass TM-2 Vertical Knee Mill (1) Acra M3X Vertical Knee Mill (2) Fanuc Robodrill A-T21iFLA Vertical Machining Center (2) Hydraulic Arbor Press, 3 Ton (1) Hydraulic HBM-15B Press, 15 Ton (1) Mitutoyo Bright 504 Coordinate Measuring Machine (1) Mitutoyo Crysta Apex C, CTAC9106 (1) Blanchard Grinder 22D-42 (48 diameter range x 12 high work piece capacity ) (1) Colonial HAS Horizontal Broach Machine (1) Hofmann PCHV-30.2D Balancer (1) Clausing 2277 Air/Oil Drill Press
7 FOR YOUR PRODUCTION NEEDS DEDICATION TO YOUR PRODUCT IS OUR PASSION The BCI team is dedicated to the philosophy of continuous improvement and will succeed in fulfilling our customers manufacturing needs. With our experience in manufacturing, project management and customer relations, we provide the following solutions: Full Machining Capabilities Assembly Operations Prototypes Full Engineering Support Raw Castings Fixtures QUALITY AND DELIVERY IS OUR FOCUS BCI Machining has made large investments to support industry leading quality and on-time delivery capabilities. A highly customized ERP system, combined with quality systems that have earned ISO/TS 16949:2009 and ISO 9001:2008 certifications are at the core of our success. ISO/TS 16949: TS09 ISO 9001: QM08
8 SQS - Status Quo Sucks Status Quo Sucks is the motto that Team BCI lives by and continuous improvement is our goal. The SQS team was created to lead BCI in its goal to implement Lean Practices and eliminate waste throughout the organization. By incorporating a cultural change from the ground floor up, each individual at BCI has an ownership of sustainability. Our SQS approach is based on forming focused and engaged teams from across all departments to drive continuous improvement initiatives. This approach has resulted in many improvements, including: Pre-Production Advancements - The SQS team has made significant strides in improving our pre-production processes, resulting in significant efficiency gains. Our Tool Crib features strict inventory control and automated re-ordering, as well as prebuilt, job specific tools. Job setup times have been further reduced through the aid of our Tool Presetter/Measuring device that is wirelessly linked to our machines, ensuring that our programs adapt to tool wear without the need for operator intervention. Quality Advancements - During production, our operators are equipped with job specific instructions to produce high quality, consistent machined products. These instructions include visual examples of raw parts, finished parts, fixture placement and part load examples, as well as defective and/or non-conforming products.
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Always providing our customers with what they need, when they need it. We offer solutions for our customers various needs using our complete production system, including ring forging, heat treatment, turning,
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