GKN thinksafe! Programme
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- Gillian Allen
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1 GKN thinksafe! Programme Presentation to the BHSEA Martin Smith February 2013 (Supported by Julie Earles)
2 Overview of Presentation GKN 250+ years of heritage GKN today GKN values HSE team and structure Operating risk model thinksafe! Next steps Closing comments and Questions 2
3 GKN s 250 Heritage.. 3
4 GKN Today.. Four industry leading businesses 4
5 What do we make..? Metal Powder Sintered Parts Aero Engine Comps Winglets Complex Sintered Aero Structures Tractor take-off Auto transmissions E torque Mgt Chassis Off-highway wheels CVJ Driveshafts 5
6 GKN Code.. 6
7 Group HSE GKN Board GKN Executive Committee Sub - Committee Governance & Risk Group HSE Martin Smith Director Health, Safety and Environment Dan Talsma Group Environmental Manager Divisional Executive(s) Business Plant Divisional Executive(s) Plant DRMC Business Plant /Site Environmental, Health & Safety Committees HSE Core Team (1 Member / Division) HSE Global Specialist Forum Julie Earles, Risk Management Analyst Kate Everitt, Group thinksafe! Program Manager (50%) Carrie Onderko, Craig Beech, Phil Corless Group HSE Auditors Every Leader / Manager Every Employee 7
8 Safety in our Risk plan CI based on : Lessons Learned Audit results KPIs Effective Risk Management Disciplined Audits Full time Execution team in place, supported by by Audits Peers thinksafe! 100% thinksafe! Deployed in 2012 Experience & Best Practice Sharing Experience & Best Practice Sharing Specialist Forum, A3 review, DO-MORE Total Plant Risk Total Mgt Plant (TPRM) Risk Implemented Mgt in DL (TPRM) Group 2013 Risk Management Structure Operation Operation Risk Standards Developed Risk Standards and being deployed Capable Capable and trained and trained People People OPP in Place 8
9 Group wide Data Capture System - DCS 9
10 What is thinksafe!..? An Approach to making employees aware of key hazards & actions to take, enabled by topic based e-brochures, animations, best practise sharing & access to GKN real incidents Why are we doing thinksafe!..? To reduce accidents and keep our people safe! Enable our promises to employees 10
11 Safety Corners and thinksafe! 11
12 Safety Corner Launch GKN Driveline Brazil Total of 70 people participated of the event, including the all GDB top management, Safety Team, CIPA representatives and shop floor workers 12 12
13 Think manual handling! our Q1 Topic 2013 Situations were simulated to show the danger of manual handling 13 13
14 thinksafe! accessed through GKN intranet - Ourspace 14
15 E-brochures 10 topics available, 3 more planned in
16 Format of manual handling-brochure 16
17 E-brochures 26 languages, 17
18 E-brochure actual incident animations Animating every serious incident, lost time incident and Serious near miss 18
19 Virtual Incident Room - VIR 19
20 Report Scorecard most Reds are Serious Near misses 20
21 Drilling down on incidents 21
22 Do More.. 22
23 Do More! 23
24 Risk Awareness Detection Action & Review - RADAR RADAR GKN Driveline Bruneck 1 st Level: simple RADAR checklist for assessment of Safety & Environment 2 nd Level RADAR form for a deep risk analysis 24
25 Do More data base.. 25
26 Drilling down on Do More! 26
27 Emerging Standards Library.. 27
28 Other things in thinksafe! 28
29 thinksafe! Plan for
30 thinkhealth! & thinkgreen! H Planned Topics (From Occupational illness or incidents) Noise, Hand Arm Vibration (HAV s) Ergonomics Dermatitis Respiratory Planned Topics Energy Reduction Waste Management (waste minimisation) Water Management (water conservation) 30
31 What next.. 31
32 Last slide.. So does thinksafe! actually reduce accidents? We are reporting more near misses Accidents are talked about not hidden But.this is sustainable with continued leadership! GKN CEO Nigel Stein says Safety is our No.1 Priority. For GKN safety was always important now we really know it is!! This has been a long journey (it s not over!) and without the positive and forceful actions of George Allcock we would not be where we are today thanks George 32
Secretary: Liz Prophett BA (Hons) CMIOSH CIPD. Martin Smith GKN
Birmingham Health, Safety & Environment Association 721 Hagley Road West Quinton, Birmingham B32 1DJ Email: secretary@bhsea.org.uk Website: www.bhsea.org.uk Registered Charity No.: 255523 Tel. No. 07881
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