Vibration Analysis. Category 1

Transcription

1 Vibration Analysis Category 1 Gain a solid understanding of the field of machinery vibration analysis. Excellent for beginners and as a refresher for vibration analysts.

2 Vibration Analysis Category 1 Dates: 08 Feb - 12 Feb Mar - 18 Mar Jun - 01 Jul Sept - 09 Sept 2016 Cost: R This 5-day course is aimed specifically at Engineers and Maintenance Planners that are required to have a firm understanding of the subject as it influences their decisions-making. It covers the basics of vibration from first principles and has a strong emphasis on spectrum and timewaveform understanding. The attendee will leave this course with a solid understanding in the field of machinery vibration analysis. It is also an excellent course for beginners and vibration analysts that need a refresher to master the many complex concepts in vibration analysis. 7 Key Learnings: Complex vibration analysis concepts broken down into easy and manageable sessions of fundamental and elementary building blocks of understanding. Understand the limitations of parameter trending and learn how to overcome this by using the three main areas of the frequency spectrum, as well as time waveform and phase analysis. Differentiate between unbalance, soft-foot, bent shaft, shaft eccentricity, various forms of misalignment, and mechanical looseness. Important factors to know when analyzing rolling element bearing faults, and how to identify bearing defects without bearing information. Understand, recognize, prevent, and learn how to correct gear vibrations How to analyze the mechanical condition of rotating machinery, from pumps and fans to large gearboxes, turbine generators and compressors. Gain confidence from the many real case studies that illustrate how Condition Based Maintenance is used as a scientific tool to detect and predict failures. Vibration Analysis Category 1 2

3 Course Outline 1. Vibration sources and uses: Sources of Vibration Effects of Vibration Uses of Vibration Measurement and Analysis 2. Basic Machinery Vibrations: The Physical Nature of Vibration Vibration Measurement Vibratory Motion Measures Conversions Vibration Analysis Excitation Natural Frequencies, and Critical Speeds 3. Data Collection and Analysis: Physical Observations Periodic and Continuous Data Collection Vibration Instruments Computer Software 4. Machine Characteristics: Machinery Knowledge Sources of Vibration Bearings Pumps Fans and Blowers Compressors Gears and Gearboxes Types of Gears Machine Tools Motors and Generators Paper Machines, Rolling Mills and Printing Presses Steam and Gas Turbines 5. Vibration Instruments: Data Displays Meters amplitude Oscilloscopes amplitude, frequency, and phase Data Collectors and Analyzers amplitude, frequency, and phase Virtual Instruments 6. Vibration Testing: Periodic monitoring Machine analysis Acceptance testing Design Characteristics Natural frequencies Critical speeds 7. Basic Analysis: Spectrum analysis Time waveform shape Fast Fourier analysis Analysis terminology Common machine faults 8. Vibration Severity: Bearing housing evaluation Shaft vibrations Gears and bearings Vibration Analysis Category 1 3

4 Vibration Institute Dedicated to the dissemination of practical information on evaluating machinery behaviour and condition. The Vibration Institute vibration analyst certification program is the benchmark and recognized as one of the highest standards of industry knowledge and competence among professionals in the field. In an increasingly competitive marketplace, employers and clients seek the most qualified and knowledgeable professionals. The Vibration Institute s vibration analyst certification program was accredited by the American National Standards Institute in March ANSI is the premier organization that coordinates the implementation of national and international standards. Accreditation by ANSI ensures that the Institute s vibration analyst certification program and process is fair, consistent and maintains the highest standards to assess the qualifications of professionals in a non-subjective manner. Vibration Analyst Scheme Capabilities and Responsibilities Recommended minimum duration of cumulative training (hours) Recommended minimum duration of cumulative experience (months) Category I Category II Category III Category IV Individuals meeting the requirements for Category I are recognized as being qualified to perform simple single channel machinery vibration measurements. They shall not be responsible for the choice of sensor; they shall not be responsible for any analysis to be conducted, nor for the assessment of test results. Individuals certified to Category II are qualified personnel who are certified to perform industrial machinery vibration measurements and basic vibration analysis using single-channel measurements, with or without phase trigger signals, according to established and recognized procedures. Individuals certified to Category III are qualified to perform and/or direct machinery vibration measurements and analysis according to established and recognized procedures. Individuals certified to Category IV are qualified to perform and/or direct all types of machinery vibration measurements and analysis Note: The months shown represent cumulative totals of month of experience of each classification. Work experience in months is based on a nominal of 40 h/week (175 h/month) Vibration Analysis Category 1 4

5 Training Opportunities Yellotec offers a full complement of training courses in Condition Monitoring disciplines as well product and Reliability Engineering specific courses. Courses offered are either presented under license from International Certification Bodies or are in accordance with ISO requirements. Private Courses All our public training courses can also be conducted as an in-house private courses. If you have 10 or more people attending, consider the benefits of an in-house session conducted in the privacy and conveniences of your facilities or a meeting site of your choice. Please contact us so that we can understand your requirements, explore the benefits and make it happen. All Courses Offered By Yellotec Infrared Thermography (IRT) IRT Basics, Level 1, Level 2 and Level 3 Vibration Analysis ISO Level 1, 2 and 3 Field Lubricant Analysis Noria Level 1, 2 and 3 Machinery Lubrication Noria Level 1 and 2 Oil Analysis Series Level 1, 2 and 3 Shaft Alignment Level 1 Ultrasound Level 1 and 2 Gearbox Maintenance Failure Analysis Condition Monitoring for Engineers Plant Management Dr. Mike Vorster Vibration Analysis Category 1 5

6 Registration Form Please register each delegate by completing the details below and return by fax to , or to The company details are intended for accounting purposes and must reflect the details required for the completion and delivery of tax invoice. Invoice Details Company VAT Number Postal Address Postal Code Person Responsible for Payment Contact Number Address Fax Number Payment Method Purchase Order Number Cheque Number Electronic Transfer Ref Number Delegate Details Delegate Name Contact Number Fax Number Address Do you have Halaal requirements? Yes No Course Details Course Dates Cost (Excl. VAT) Terms and Conditions 1. All course fees are payable upon confirmation of booking and an invoice will be sent as per the details indicated above. Bookings cannot be secured until payment of invoice or valid purchase order is received. 2. Only cancellations received in writing 10 days before the start of the course will be refunded in full. 3. There will be no charge if a substitute person wishes to replace the original delegate. 4. Yellotec reserves the right to cancel any course at any time without liability. In these circumstances, delegates will be offered an alternative date, or a full refund. 5. All Halaal requirements will be charged at an extra cost. 6. Delegate no shows, partial attendance or late cancellations will be liable for full cost. Vibration Analysis Category 1 6

7 Co. Name: Yellow Technical Services (Pty) Ltd. Trading as: Yellotec [t] +27 (0) [f] +27 (0) PO Box Kyalami Taljaard Street Jet Park Boksburg Reg. No: 2013/231556/07 VAT No.: Yellotec is a products, service and training provider in the following specialist fields: 1. Complete solutions for the implementation and management of Condition Based Maintenance. 2. Remote Diagnosis of Vibration Analysis. 3. Full on-site CBM services, ranging from single individuals to complete department. 4. Oil Analysis Laboratory Services. 5. Vibration Analysis Services. 6. Thermographic Analysis Services. 7. Laser Alignment & Balancing Services. 8. Training in all specialist areas of Condition Based Maintenance 9. Direct agents for Flir Systems (Sweden) and Prüftechnik(Germany). PUB Vibration Analysis Category 1 Brochure