WEB EVENT. How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance

Transcription

1 WEB EVENT How a Holistic Approach to Mechanical Integrity Delivers Value Beyond OSHA PSM Compliance

2 Your Road to Compliance and Beyond WHERE ARE YOU? NON-COMPLIANT COMPLIANT BEYOND COMPLIANT

3 Meet the Experts Walt Lambertin keynote Russ Davis speaker Vince Carucci moderator FORMERLY OF Plant reliability, maintenance and engineering expert 40+ year career experience Nationally-recognized CUI and Mechanical Integrity expert 25+ year career experience Mechanical engineering and asset reliability expert 40+ year career experience

4 Basic Program Requirements 1 Application 2 Documentation 3 Training 4 Inspection and Testing Deficiencies Corrected 6 Quality Assurance

5 OSHA Chemical NEP Findings % of All Citations Top 2 Elements vs. Rest Top 5 Citations by Sub-Element (j) Mechanical Integrity 23% 119(d)(3)(ii) 119(j)(2) PSI RAGAGEP MI Written Procedures 7.0% 6.7% 44% (d) Process Safety Information 21% 56% Rest of Elements (e), (f), (l), (o), (g), (h), (c), (m), (n), (i), (k). 119(j)(5) 119(l)(1) 119(j)(4)(i) MI Equipment Def. Mgmt. of Change MI I&T Performed 3.7% 3.7% 3.6%

6 Consequences of Non-Compliance FINES CLOSURES DOWN TIME UNPLANNED REPAIR CHANGE OF LIVES EXTENDED OVERSIGHT CONTAINMENT LOSSES

7 Limitations of Compliance COMPLIANCE MAX HOLISTIC MI FAIL PASS EXCEED

8 Holistic MI: Clear Organizational Procedures 1 Streamlined 2 Organized 3 Consistent There is no program unless its written down

9 Holistic MI: Prepared Personnel 1 Trusted Oversight 2 Safer Operations 3 RAGAGEP Quality Training Matters

10 Holistic MI: Optimized Resources

11 Holistic MI: Efficient Repair & Replace 1 Proper Fabrication 2 Proper Installation 3 Proper Maintenance Quality Assured

12 Holistic MI: Value by Performance Holistic MI program Conventional MI program Inadequate MI program

13 Holistic MI: Command Center

14 Holistic MI: Analysis Engine 80% of PROBLEMS caused by only 20% of EQUIPMENT

15 Implementation: Global System Solution MOTORS PUMPS FANS COMPRESSORS GEARBOXES GENERATORS TURBINES TRANSFORMERS

16 Implementation: Local System Solutions

17 Holistic MI Program HOLISTIC MI VALUE BEYOND COMPLIANCE

18 CASE STUDY OSHA APPROVED ON SCHEDULE WITHIN BUDGET REAL-TIME CONDITION

19 Q&A Are there any quality assurance procedures in 1 addition to evaluating MAWP that can be useful during repairs, upgrades, or new equipment installation?

20 Q&A Are documented meetings of engineers and maintenance 2 personnel regarding a change enough to show compliance? If not, what more can be done to add value?

21 Q&A Why use advanced RT when I can just shoot traditional RT? 3

22 Q&A Are piping changes made to 4 NFPA standards OSHA PSM compliant and do they offer any added value?

23 Q&A How do I know if I m using the 5 proper NDE (nondestructive evaluation) methods?

24 Q&A What if I know I don t have a 6 lot of existing documentation? We purchased a lot of plants in the past and we are unable to produce that data?

25 What s the First Step? A HOLISTIC MI PROGRAM BEGINS WITH A GAP ANALYSIS P L A N T R E V I E W

26 THANK YOU FOR YOUR TIME MechanicalIntegrity Compliance.com