TRAINING 2018 FOR A RELIABLE CONTROL OF YOUR OPERATIONS. SOLUTIONS. SERVICES. TRAINING.

Transcription

1 TRAINING 2018 FOR A RELIABLE CONTROL OF YOUR OPERATIONS. SOLUTIONS. SERVICES. TRAINING.

2 RELIABILITY SYSTEMS INSTRUMENTATION & CONTROL VALVES TRAINING OFFERED BY LAURENTIDE CONTROLS The courses offered in 2018 will cover the following areas: reliability, instrumentation & control valves, and systems. New courses have been added this year offering more diversity and ensuring continuous improvement of your technical knowledge and best practices, which are essential to the proper operation and profitability of your business. All training courses covered by our regular program are given onsite and can be modified to suit your specific needs. Our training programs are recognized by the Ministry of Education of Quebec. OUR INSTRUCTORS Our training team consists of consultants, technicians and engineers from different business backgrounds which helps ensure a broad range of knowledge and skills. Our instructors employ different techniques, concepts and bring first-hand experience to solve the real-world problems facing participants. We are proud to offer an innovative training offering by including the latest technology, best practices and people. 2

3 TABLE OF S S 1001 Vibration Analysis for Management Introduction to Vibration Intermediate Vibration Advanced Vibration Vibration Analysis Techniques Oil Analysis Initiation to Thermography Ultrasound Certification SNT TC 1A Level Machinery Lubrication Machinery Lubrication Vibration Analysis - Certification Preparation Level I Intermediate Vibration Analysis - Certification Preparation Level II Introduction to AMS Machinery Manager Fundamentals of Vibration Fundamentals of the CSI 2140 Machinery Health Manager Introduction to Effective Mechanical Maintenance (EMM) Shaft Alignment Bearing Installation and Maintenance Transmission Systems Lubrication Basics Industrial Machinery Inspection Failure Analysis Dynamic Balancing A Root Cause Failure Analysis (RCFA) B Root Cause Failure Analysis (RCFA) Machine Condition Monitoring in Dollars & $ense TM Condition Based Maintenance Applications Preventive Maintenance Optimization (PMO) Workshop Work Simulation Management DeltaV Implementation I DeltaV Operator Interface for Continuous Control DeltaV Hardware and Troubleshooting Valve Technician APPLIED TECHNICAL TRAINING

4 VIBRATION ANALYSIS FOR MANAGEMENT Reliability of machines Effective maintenance practices Condition based maintenance Clarifying the value supporting a vibration analyst can bring to the organization 2. Basic theory of the vibration phenomenon Forces created by machines Characteristics of the vibration signal To understand the critical role of a vibration analysis program within an industrial maintenance concept to ensure the reliability of rotating equipment. Team leaders, superintendents, engineers, and decision makers working with a vibration analyst. 1 day. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. 3. Instrumentation Sensors Vibration collector and analyzer 4. Diagnosis and severity Equipment characteristics Collection and analysis method Severity charts Imbalance Shaft misalignment Looseness Bearing problems Gearbox problems Pulley and belt problems Oil whip and oil whirl phenomena Electrical motor problems The resonance phenomenon 5. Start-up and profitability of a vibration monitoring program Management's role Selecting assets to monitor Creation and scheduling routes Reports and documentation Potential pitfalls in implementing the program Costs and profitability of a vibration monitoring program 4

5 INTRODUCTION TO VIBRATION Types of maintenance Different types of maintenance Different tools required for conditional maintenance To acquire the basic concepts of vibration analysis techniques. Technicians, engineers and industrial maintenance managers who are intent on working in the field of vibration analysis. 2 days. Theoretical training supported by demonstrations Training based on actual cases aimed at stimulation discussions among participants. 2. Theory of vibration Concept of forces created by machines Definition of vibration Characteristics of a sine wave Frequency calculation Vibration amplitude units The vibration spectrum Waveform analysis as a complement to spectral analysis Resolution Harmonics Basic modulation and demodulation 3. Instrumentation Sensor characteristics Types of vibration collectors and analyzers Software 4. Programming measurements Machine characteristics Frequency range and resolution Establishing alarm levels 5. Diagnosis Collection and analysis methods Imbalance Shaft imbalance Looseness Bearing problems Gearbox problems Pulley and belt problems Oil whip and oil whirl phenomena Electrical motor problems The resonance phenomenon 6. Vibration Analysis Program Understanding the key elements of success for a vibration program 5

6 INTERMEDIATE VIBRATION Theory of vibration Theory of the vibration signal Natural system frequency Conversion of vibration amplitude units Theory of signal phasing Amplitude modulation To learn the phase analysis technique and how to detect natural frequencies to enhance diagnosis techniques for rotating machines. Industrial maintenance technicians and engineers who are intent on expanding their knowledge of vibration analysis. 2. Measurement techniques Synchronized time averaging (STA) Order averaging (OTA) Phase analysis technique Natural frequency detection technique Base modeling (ODS) 3. Diagnosis Imbalance Eccentricity Bent shaft Shaft misalignment Looseness Pulleys and belts Resonance 2 days. Theoretical and practical training using a test bench (or industrial machine). Training based on actual cases aimed at stimulation discussions among participants. 6

7 ADVANCED VIBRATION 1005 Increase know-how in the field of rotating machinery vibration diagnostics and enable the pertinent and correct use of advanced signal processing tools. Experienced technicians and engineers working in vibration analysis who are intent on maximizing their knowledge with an enhanced diagnostic method. 1. Characteristics of a temporal signal Signal processing Frequency and sampling rate Type of windowing (filter) Effect of phasing on a temporal signal Averaging Modulation Frequency filters Demodulation Harmonics 2. Initiation to the time domain Recognise a periodic versus non-periodic signal Recognise modulation Severity evaluation Crest Factor Transient 3. Diagnostics Rotor imbalance Shaft misalignment Looseness Bearing defects Journal bearings Fluid problems Gearboxes AC & DC electrical motors 2 days. Theoretical training supported by demonstrations. PowerPoint presentation Training based on actual cases aimed at stimulation discussions among participants. 7

8 VIBRATION ANALYSIS TECHNIQUES Analysis method Select the best vibration measurement based on machine type and characteristics (overall, spectrum, waveform, demodulation, phase) Optimise trend parameters and vibration measurements for equipment monitoring (acceleration, velocity, displacement) Make appropriate use of advanced vibration measurement techniques Recognise resonance and effects on diagnostics To develop an effective vibration analysis method in order to make accurate diagnoses on different types of rotating machines. Experienced technicians and engineers working in vibration analysis who are intent on developing a logical analysis method. 2. Diagnosis of different machines Electrical motors Steam turbines Reciprocating machinery Pumps Fans Blowers Compressors Gearboxes Low-speed machines Paper machine rolls Crusher and mills 2 days. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Resolved vibration cases contributed by participants may be used as case studies. 8

9 OIL ANALYSIS CERTIFICATION TRAINING 1. Maintenance philosophies The steps to follow to achieve world-class status Costs and benef ts What to expect? The elements to integrate to improve equipment reliability To acquire the knowledge necessary to be able to read, understand and interpret oil analysis reports so as to maximize the return on capital invested in an industrial oil analysis program. Industrial maintenance technicians, managers and engineers who are interested in learning about oil analysis. 3 days. *Optional exam. Additional charges apply. Theoretical training supported by demonstrations that encourage discussion among participants. 2. Basic concepts of lubrication The functions of a lubricant The properties of basic oils Mineral and synthetic oils Hydrodynamic and elasto-hydrodynamic lubrication Additives 3. The basics of oil analysis Listen to your oils Types of oil analysis The application of oil analysis 4. Oil sampling Cleanliness of sampling bottles Options for sampling lubricants Ideal sampling locations Effective sampling practices Sampling intervals 5. Analyzing wear debris How is wear debris measured? How to set limits and alarms Possible sources of metals in oil Analytical ferrography 6. Analysis of fluid properties Oil oxidation Viscosity and the viscosity index The oil acidity and alkalinity index Following AN and BN trends Fourier Transform Infrared Spectroscopy (FTIR) Rotating Pressure Vessel Oxidation Test (RPVOT) How to assess the presence of varnish How to monitor the deterioration of additives 7. Contamination control Contamination by particles Filters and snifter valves Contamination by glycol Contamination by moisture and water Contamination by air Certifi cation exam available via the ICML (International Council for Machinery Lubrication). The MLA certification examinations will be held the day after the 3 day course. To register for the examination or for more information, visit the following site:

10 INITIATION TO THERMOGRAPHY Introduction Indication of a defect related to temperature Wear Return on invested capital To master the use of a thermal camera, perform an accurate infrared thermography diagnosis and interpret the results with maximum precision. Industrial maintenance technicians, managers and engineers who are interested in learning infrared thermography techniques. 2. Basic concepts Infrared radiation Electromagnetic spectrum LW and SW (long waves and short waves) Heat transfer Temperature scales Black bodies, real bodies, emissivity, E value Tools used to measure temperature 3. Uses Electrical Mechanical Refractory Steam systems Buildings Fluid transportation/storage Miscellaneous applications 1 day. Theoretical training supported by presentations. Expertise with respect to different types of cameras. Our training IS ADAPTED TO THE NEEDS OF THE CURRENT MARKET and contributes to the development of a qualified labour force for today and tomorrow

11 ULTRASOUND CERTIFICATION SNT TC 1A LEVEL 1 CERTIFICATION TRAINING Review of certification requirements 2. Theory of sound 3. Fundamental principles of ultrasound physics 4. Transmission and effects of ultrasound waves 5. Efficiency of airborne ultrasounds 6. Overview of typical applications and integration of technology To acquire the theoretical knowledge as well as the practical principles applicable to airborne ultrasound technology so as to pass the Level 1 certification examination in accordance with a ASNT standards. Technicians and engineers in all categories who carry out airborne or conduct ultrasound inspections and who are intent on obtaining Level 1 certification. 4.5 days. The official examination will take place on the 5 th day. 7. Overview of instruments and software 8. Leak detection 9. Inspection of heat exchangers 10. Analysis of compressed air leaks 11. Electrical inspection 12. Integration of ultrasound and infrared methods 13. Valve inspection 14. Steam trap inspection 15. Review of proactive and predictive maintenance concepts 16. Inspection of compressors, gears, pumps, motors, fans 17. Inspection of bearings/study of trends and lubrication 18. Data recording 19. Spectral sound analysis 20. Examination Theoretical training supported by demonstrations. that encourage discussion among participants

12 MACHINERY LUBRICATION CERTIFICATION TRAINING 1. How lubrication affects machine reliability 2. Fundamental concepts of lubrication 3. Using additives, basic oils and greases 4. Lubricant properties and performance 5. Food grade and ecological lubricants 6. Grease lubrication methods To acquire the fundamental principles of lubrication in order to develop better practices. Industrial maintenance technicians, managers and engineers who are interested in learning lubrication techniques and establishing an effective lubrication program. 3 days. *Optional exam. Additional charges apply. Theoretical training supported by demonstrations. Training based on actual cases that encourage discussion among participants. 7. Oil lubrication methods 8. Selecting the appropriate lubricant based on the application 9. Contamination control 10. Emptying the oil, cleaning and managing the reservoir 11. Lubricant storage, handling and management 12. How to achieve excellence in lubrication 13. Introduction to oil analysis Certification examination available via the ICML. What is the ICML (International Council for Machinery Lubrication)? It is a neutral, non-profit organization that was created to facilitate the development of lubrication techniques for corporate machinery. Through a variety of activities, the ICML makes it possible to evaluate individual lubrication and oil analysis skills. The MLT certification examinations will be available the day after the 3 day course. To register for the examination or for more information, visit the following site:

13 MACHINERY LUBRICATION 2 CERTIFICATION TRAINING How lubrication affects machine reliability 2. Fundamental concepts of lubrication 3. The value of basic oils and grease soaps 4. Oil properties and performance 5. Food grade and ecological lubricants 6. Degradation of lubricants To acquire knowledge about lubricants and lubrication techniques in order to develop an effective lubrication program. Industrial maintenance technicians, managers and engineers who are interested in learning lubrication techniques and establishing an effective lubrication program. 3 days. *Optional exam. Additional charges apply. Theoretical training supported by demonstrations. that encourage discussion among participants. 7. Accessories for achieving excellence in lubrication 8. New lubricants 9. Design and optimization of preventive maintenance 10. Leak management 11. Lubricant selection and application 12. Resolution of lubrication problems 13. Assessing the advancement and efficiency of a lubrication program Certification examination available via the ICML. What is the ICML (International Council for Machinery Lubrication)? It is a neutral, non-profit organization that was created to facilitate the development of lubrication techniques for corporate machinery. Through a variety of activities, the ICML makes it possible to evaluate individual lubrication and oil analysis skills. * The MLT certification examinations will be available the day after the 3 day course. To register for the examination or for more information, visit the following site:

14 BASIC VIBRATION ANALYSIS - CERTIFICATION PREPARATION LEVEL I CERTIFICATION TRAINING 2031 This course complies with Category I Vibration Analyst per ISO standard : Vibration condition monitoring and diagnostics. Topics covered include: 1. Principles of vibration 2. Data acquisition 3. Signal processing Enable students to operate single channel machinery analyzers, dump and load routes, recognize the difference between good and bad data, and compare vibration measurements against preestablished alert settings. Personnel who want to develop their skills in the technique of vibration analysis and want to obtain their Category I certification. 4 days. *Optional exam. Additional charges apply. 4. Condition monitoring 5. Fault analysis 6. Corrective action 7. Equipment knowledge 8. Acceptance testing Although this training course is not product specific, students will use Emerson s CSI technologies for demonstration purposes. The class shows the student how to use the vibration analyzer in conjunction with Emerson Machinery Health Management supported software to analyze basic vibration defects. Additional review and preparation is provided to challenge the Canadian Machinery Vibration Association, Category I exam This training is delivered in accordance with ISO , Requirements for training bodies and the training process. *Certification examinations available via the CMVA. To register for the examination or for more information, visit the following site: PREREQUISITES The course Fundamentals of Vibration or up to six months of vibration experience is recommended. Theoretical training supported by demonstrations. that encourage discussion among participants. 14

15 INTERMEDIATE VIBRATION ANALYSIS - CERTIFICATION PREPARATION LEVEL II CERTIFICATION TRAINING 2032 This course is based on the "Intermediate Vibration Analysis" course (2032) from Emerson. Furthermore, the contents of this course are based on the performance objectives as found in the ISO standard Vibration Condition Monitoring and Diagnostics. Topics covered include: 1. Principles of vibration 2. Data acquisition Master the basic knowledge required for the Canadian Machinery Vibration Association, Category II exam. Technicians and engineers working in vibration analysis who need to master the basic knowledge required to be successful and obtain their certification. 4.5 days *Optional exam. Additional charges apply. Theoretical training supported by demonstrations. that encourage discussion among participants. 3. Signal processing 4. Monitoring machine status 5. Defect analysis 6. Corrective action 7. Knowledge of equipment 8. Acceptance tests 9. Machine tests and diagnoses 10. Reference standards 11. Reports and documentation 12. Determination of the severity of defects In addition to topics covered in this course, Category II Vibration Analysts are expected to select appropriate vibration measurement techniques, set up instruments for basic data collection, perform basic spectrum analysis and maintain their database. Analysts will perform a variety of standard tests, evaluate results, and recommend corrective actions accordingly. This course also features Emerson machinery health analyzers in conjunction with advanced machinery analysis techniques. Discussions of case histories on machinery faults are one of the focal points of this course. Additional review and preparation is provided to challenge the Canadian Machinery Vibration Association, Category II exam. The trainer will evaluate each candidate and complete the Data Collection Practicum affidavit, if not already done in Category I. 32 hours of class time, and 6 hours of homework are provided to meet the training requirements for Category II certification. This training is delivered in accordance with ISO , Requirements for training bodies and the training process. *Certification examinations available via the CMVA. To register for the examination or for more information, visit the following site: 15

16 INTRODUCTION TO AMS MACHINERY HEALTH MANAGER 2068 Topics covered include: 1. Equipment configuration using RBMwizard software 2. Machine duplication 3. Route creation 4. Basic diagnostic plot options 5.Introduction to reporting techniques using RBMview software To learn methods of database creation and vital features of route creation, such as collecting reference data, analyzer/computer communication, and the basic concepts of analysis parameter sets, alarm limit sets, and fault frequency sets. A basic understanding of vibration analysis and functionality of the CSI 2130 or CSI 2140 Machinery Health Analyzer will be advantageous. Students learn vital features of route creation such as collecting reference data, analyzer/computer communication, and the basic concepts of Analysis Parameter Sets, Alarm Limit Sets, and Fault Frequency Sets. Students will use a machinery analyzer to load routes and collect data on lab machinery for some basic vibration analysis using Export and Diagnostic Plotting software. Successful course completion will allow the student to develop a database used to collect meaningful data from the start. This course is for the new user who wants to learn how to incorporate AMS Machinery Manager software into their maintenance process. 4 days. PREREQUISITES Computer experience with the Windows operating system and Basic Vibration is recommended. Theoretical training supported by demonstrations. that encourage discussion among participants. 16

17 FUNDAMENTALS OF VIBRATION 2069 From the foundation of vibration technology and what makes it useful, to the anatomy of a quality vibration analysis measurement, this class covers knowledge important to anyone participating in a vibration analysis program. Topics covered include: 1. Analyzer/computer communication 2. Predefined route data collection Learn about causes of vibration and methods of measurement in preparation for course 2031 Basic Vibration Analysis" Personnel with no prior experience in vibration 2 days. 3. Job data collection and setup 4. Manual mode measurements 5.Introduction to CSI 2140 Analysis Experts functions Emerson's CSI products will be used in hands-on exercises to demonstrate the significance of the vibration signal and its role in a predictive maintenance program. Although the course does not provide instruction on CSI products, the class uses them to demonstrate vibration principles. This course may be taken in conjunction with Fundamentals of the 2130 (2072) or Fundamentals of the 2140 class (2076). If the student desires hands-on analyzer training in addition to learning some of the basics of vibration, then Emerson recommends either adding one of the other Fundamentals classes described above or the Basic Vibration Analysis (2031). Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. A document of the training is 17

18 FUNDAMENTALS OF THE CSI 2140 MACHINERY HEALTH ANALYZER 2076 Topics covered include: 1. Analyzer/computer communication 2. Predefined route data collection 3. Job data collection and setup 4. Manual mode measurements 5.Introduction to CSI 2140 Analysis Experts functions To master basic knowledge of the CSI 2140 Machinery Health Analyzer. Personnel with experience in the field of vibration data collection and analysis, but little or no experience with CSI analyzers. Students collect data on lab machines. Course materials are designed for personnel with experience in the field of vibration data collection and analysis, but little or no experience with CSI analyzers. You may combine this class with the course Fundamentals of Vibration for a fourday course. 2 days. PREREQUISITES Understanding of vibration analysis and basic vibration collection principles is expected. Theoretical training supported by demonstrations. Training based on actual cases aimed at stimulating discussion among participants. 18

19 INTRODUCTION TO EFFECTIVE MECHANICAL MAINTENANCE (EMM) Types of maintenance Understanding the causes of machine failure Understanding maintenance concepts Understanding the principle of effective mechanical maintenance Gaining an awareness on how to analyze machine failure Develop an Efficient Mechanical Maintenance Program philosophy and implement the stages of development. Managers, engineers and technicians whose duties include performing industrial maintenance operations. 1 day. 2. Effective mechanical maintenance (EMM) Understanding the phenomenon of forces that exist in rotating machines Understanding the imbalance phenomenon Understanding the effects of poor shaft alignment Gaining an awareness of proper bearing assembly and maintenance The importance of developing proper lubrication methods Gaining an awareness of problems associated with incorrect torque Gaining an awareness of proper assembly and maintenance of transmission systems (pulleys and belts, chains and gears, fixed and flexible couplings) How to avoid the resonance phenomenon The importance of following procedures during machine repairs 3. Implementation of an Effective Mechanical Maintenance program Involvement of executive personnel Involvement of maintenance personnel Adopting a new mentality Balance between production and maintenance The importance of documentation Assessing the program's effectiveness Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. 19

20 SHAFT ALIGNMENT The impact of poor alignment Recognize problems associated with poor alignment History of alignment techniques Alignment definition and principles Recognizing the types of misalignment Put into effect the proper method for machinery laser shaft alignment. Technicians whose job function includes industrial mechanical maintenance. 1 day. 2. Preparing for an alignment Preparation prior to shutdown Calculating thermal expansion Machine use verification prior to alignment Coupling inspection and installation 3. Soft foot check Understanding soft foot Consequences of soft foot Inspecting and eliminating soft foot 4. Laser alignment methods Alignment prerequisites Characteristics of different alignment methods Calculating shim thickness Laser system technique 5. Alignment tolerances Alignment tolerances based on shaft rotation speed Alternating between theory and practical exercises. The training is based on real case studies that encourage participant interaction. The number of participants is limited to 6 technicians & 3 observers to ensure individual attention. 20

21 BEARING INSTALLATION AND MAINTENANCE Bearing types and characteristics Describing different types and designations of bearings Measuring bearing play Factors that influence the life of a bearing Acquire the concepts regarding the importance of proper bearing handling & instrumentation. Technicians whose job function includes industrial mechanical maintenance. 2 days. Alternating between theory and practical exercises The training is based on real case studies that encourage participant interaction. The number of participants is limited to 6 technicians & 3 observers to ensure individual attention. 2. Tolerance of shafts and casings Understanding the ANSI standard Understanding the ISO 286 standard Factors influencing tolerance choices Using the micrometer Techniques for measuring a shaft and housing 3. Dismantling and assembling bearings Storage Preparing for disassembly Disassembly method Precautions to take prior to bearing assembly Assembly methods Locking adjustment based on radial play Initial lubrication 4. Bearing diagnosis Strategy for error analysis Analytical observations and methods for dismantling a bearing Observing rolling element path patterns Analysis of different types of bearing failure 21

22 TRANSMISSION SYSTEMS Pulley and belt transmission systems Understanding the factors affecting belt pulley system effectiveness Understanding the different terms used for belt pulley transmission systems Description of different belt and pulley types Installation of belt pulley transmission systems Maintenance of belt pulley transmission systems Put into practice efficient and profitable maintenance practices for various transmission systems. Technicians whose job function includes industrial mechanical maintenance. 2. Transmission systems using sprocket wheels and chains Understanding the benefits and drawbacks of these systems Understanding the different terms used for these transmission systems Description of different types of sprocket wheels and chains Installation of transmission systems using sprocket wheels and chains Maintenance of transmission systems using sprocket wheels and chains 3. Direct-coupled transmission systems Understanding the factors influencing the efficiency of these systems Description of the different types of couplings Installing direct-coupling transmission systems Maintaining direct-coupling transmission systems 1 day. Alternating between theory and practical exercises. The training is based on real case studies that encourage participant interaction. The number of participants is limited to 6 technicians & 3 observers to ensure individual attention. 22

23 LUBRICATION BASICS Introduction Friction caused by slipping and rolling Causes and coefficients of friction Liquid film Definition and indicators of viscosity To understand the basic principles and the importance of the proper lubrication of mechanical parts. Technicians whose duties include carrying out mechanical maintenance operations in an industrial setting. 1 day. Theoretical training. Powerpoint presentation. that encourage discussion among participants. 2. Characteristics of lubricants Composition and properties of industrial oils Grease types and properties Grease selection and application 3. Selecting lubricants and lubrication methods according to machine type Lubricating bearings Lubricating gearboxes 4. Contamination control Filtration methods Filtration according to standards 5. Storing and handling lubricants Storing and handling lubricants 6. Design and inspections necessary to achieve excellence in lubrication Oil analysis Leaks Contamination Developing a lubrication program We OFFER AN EVALUATION SERVICE to enable you to identify the ideal candidate in vibration analysis and lubrication. Using specific examinations and structured interviews, we can help you find the ideal candidates to fill these specific positions. 23

24 INDUSTRIAL MACHINERY INSPECTION 4006 Improve technical competencies relative to basic machinery inspections. Technicians whose job functions include industrial mechanical maintenance. 1 day. 1. Understand machinery inspection basics Types of failure Determine the symptoms of a machine in trouble Machine cleanliness Machine characteristics How machines work Machinery degradation process Observation skills development: What to check and what corrective actions to take Inspecting while the machine is running and while the machine is stopped Documentation 2. Inspection methods for different machines Security Anchor bolts Lubrication Vibration Motors Pumps Fans Gearboxes Conveyors Rolls Cylinders Theoretical training supported by demonstrations. The training is based on real case studies that encourage participant interaction. 24

25 FAILURE ANALYSIS Introduction to defect analysis Root cause analysis (RCA) Human error Benefits and savings 2. A few general considerations for failure analysis Mechanisms causing defects 3. Sources of equipment fatigue Stress, elasticity, plasticity, tenacity, fatigue To increase the concepts of equipment and mechanisms likely to cause parts to break in order to identify the causes of defects and take the necessary corrective action to reduce and eliminate defects. Technicians, engineers and professionals working in the field of industrial maintenance and equipment design. 2 days. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. 4. Overload defects Unusual conditions 5. Fatigue defects Categories of failure due to fatigue 6. Interpretation of types of fatigue Analysis of different types of equipment fatigue 7. Understanding and recognizing corrosion Types of corrosion Effects of ph Effects of temperature 8. Lubrication and wear Types of contact Manufacturing a lubricant Lubricant functions 9. Analysis of belt transmission systems Design and efficiency Defect analysis 10. Analysis of antifriction bearings Bearing and equipment parts Deterioration mechanisms Detailed bearing analysis procedures 11. Gear analysis Types of gears Load and stress fluctuations Useful life, design and degradation mechanisms Defect analysis 12. Analysis of attachments and parts Bolts Defect analysis 25

26 DYNAMIC BALANCING The vibration phenomenon Understanding the vibration phenomenon Frequency and amplitude measurements Temporal signal versus vibration spectrum Phase concepts Resonance concepts To develop an effective method for the dynamic balancing of various plant rotors. All managers, engineers and technicians whose duties entail improving the reliability of rotating machines. 2 days. 2. Imbalance Definition and cause of imbalance Types of imbalance Confirmation of imbalance by means of vibration analysis 3. Balancing Learning what instruments are necessary for balancing Understanding the balancing technique using the vector method Balancing on 1 plane Balancing on 2 planes 3-point method without phasing Special balancing methods 4. Balancing tolerance ISO 1940 standard API 670 standard Acceptance based on vibration level PREREQUISITE S Course 1003 Introduction to Vibration. Course 1004 Intermediate Vibration. Alternation between theoretical training and practical exercises. aimed at stimulating discussion among participants. The number of participants is limited to 6 per educator to ensure individual attention. Our training services are a STRATEGIC CHOICE that respond to your organization's RAPIDLY EVOLVING TRAINING NEEDS. 26

27 ROOT CAUSE FAILURE ANALYSIS FOR PRACTITIONERS (RCFA) 6001 A 1. Introduction 2. Objectives 3. The path of reliability 4. Benefits of RCA Pecuniary Performance Culture / engagement To increase personnel awareness of an effective analysis approach to the root causes of breakage and to instill knowledge and methods to prevent their repetition, using a methodical approach. All industrial maintenance managers, supervisors and technicians who are required to participate in reducing defects within a company. 2 days. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Participation is encouraged during the training. Maximum of 8 participants. 5. Success Factors 6. Understanding Failures 7. Category of Failures 8. Interactions and influences model The causes layers Physical Human Systemic Latent 9. RCA6 process Acknowledge Charter ROI Pre-analysis methods: Workshop Assemble Investigation and clues Act Tool Selection Fault trees: Workshop Exercise Fishbone: Workshop Exercise FMEA: Workshop Exericse Chronological: Workshop Exercise Improve Implementation of corrective actions Anticipate Indicators and Monitoring Advise Closing the activity 10. Summative exercises and real case studies 11. Evaluation of understanding 27

28 ROOT CAUSE FAILURE ANALYSIS FOR MANAGERS (RCFA) 6001 B 1. Introduction 2. Objectives 3. The path of reliability 4. Benefits of RCA Pecuniary Performance Culture / engagement To increase personnel awareness of an effective analysis approach to the root causes of breakage and to instill knowledge and methods to prevent their repetition, using a methodical approach. All industrial maintenance managers and supervisors who are required to participate in reducing defects within a company. 1 day. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Participation is encouraged during the training.. Maximum of 8 participants 6. Success Factors Pedagogical combincation Understanding the organizational level Obtain the commitment Set primers Choosing indicators The importance of communication Ensure the sustainability of solutions 7. Understanding Failures 8. The causes layers Physical Human Systemic Latent 9. RCA6 process Acknowledge The tools Pre-analysis methods: Example Assemble Act Tools and examples Improve Selection of corrective actions Anticipate Indicators and Monitoring Advise Showing results 28

29 MACHINE CONDITION MONITORING IN DOLLARS & $ENSE TM 6002 Reliability and the Bottom Line How reliability management drives profit comparing the leaders to the laggards. How reliability translates to maximized return on net assets (RONA) and share price. Machine condition monitoring and reliability = Lean business. Reliability Engineering Basics Understanding time to failure and the failure risk profile The important role of data collection and analysis in reliability engineering Understand the different predictive maintenance technologies and their application. Applying these technologies can improve your company's reliability all while reducing costs. Engineers, technologists, Maintenance planners and schedulers, inventory managers, maintenance managers, operations managers, design engineers, corporate managers. 1 day. Theoretical training supported by demonstrations. that encourage discussion among participants. Machine Condition Monitoring in the Modern Maintenance Organization Condition-based Maintenance Protective monitoring last chance intervention. Predictive monitoring plan your work, and work your plan. Proactive monitoring and control keep it from breaking in the first place. Value-driven preventive maintenance rationalization. Maintenance work planning and scheduling driving wrench time. Minimizing MRO stores with condition-based maintenance optimizing consumption, critical spares and insurance spares inventory. Building Reliability Into the Equipment and Process Data mining processes using condition monitoring and process data to refine operational settings and procedures. Driving equipment design and procurement decisions with equipment condition monitoring. Mining condition monitoring, process and profitability data to rationalize the product/package mix and production run-size decisions. Introduction to Condition monitoring Technologies for Protective, Predictive and Proactive Reliability Management Vibration analysis Oil analysis Thermography Airborne ultrasonic analysis Motor analysis Sensory inspections Non-destructive testing (NDT) Interactive workshop Multi-technology Detection and Diagnosis of Common Failures Executing Condition Monitoring for Dollars & $ense and Achieving Cultural Change Why condition monitoring programs are often on again off again The proposition cost justification techniques for machine condition monitoring Understanding the social psychology of change and why people and organizations resist it Systems approach to creating lasting cultural change a new business as usual 29

30 ? CONDITION To help participants appreciate the role conditional maintenance plays in a worldclass program and explain the factors for success. To explain the different technologies: vibration, thermography (electric and mechanical), oil analysis, ultrasound. 2 days. Anyone who is interested in learning the benefits and applications (and limitations) of these technologies. Theoretical training with a that encourage discussion among participants. BASED MAINTENANCE APPLICATIONS 1. Progression from Reactive Maintenance to Conditional Maintenance Role of maintenance in the organization Reactive Maintenance, Preventive Maintenance, Conditional Maintenance 2. Key descriptions, technical concepts and examples of applications using the key conditional maintenance tools Vibration analysis Oil analysis Electrical and mechanical thermography Ultrasound 3. Which technologies to use? Analysis of the reliability circle Medical and industrial correlation 4. Implementation of a Conditional Maintenance program Components of an effective program Implementation internally, externally or as a partnership 5. The tools: Not all are created equal Selecting the appropriate tool Looking to the future 6. The importance of training Types of training 7. Performance indicators: criteria for remaining effective The risks associated with a conditional maintenance program Technical and administrative personnel phases 8. Conditional maintenance: a sign of non-quality? Signs of non-quality? 9. The 5 imperatives for reducing the use of conditional maintenance Selection; Installation; Operations start-up; Maintenance; Repair 10. Effective mechanical maintenance Definition Proactive maintenance

31 The right task carried out by the right person, with the right knowledge, at the right frequency, at a minimum cost. PREVENTIVE MAINTENANCE OPTIMIZATION (PMO) WORKSHOP 6004 How to reduce the preventive maintenance workload while increasing your equipment reliability. Managers, forepersons, superintendents, directors, engineers. 2 days. Theoretical training with a that encourage discussion among participants. You Will Learn LEARN the 10 step PMOptimization process LEARN Asset selection criteria which differs from common thinking LEARN to identify real equipment reliability requirements by understanding Functional Assemblies and Components where failure occur LEARN LAI's PM task classification used in the Task Promo on technique LEARN the Task Promo on optimization technique which is the core to real optimization LEARN how to develop an Operator Friendly profile and TPM functionality LEARN how to develop visual references as part of PMOptimization and TPM Operator Care LEARN how to develop your own Component Library for ultimate leveraging LEARN to standardize PM Tasks, detailed task procedures and measurements LEARN how to qualify and quantify the impact of the PMOptimization decisions LEARN Demand-Based Frequency utilizing calendar PM's with Meter based benefits Agenda: Day 1 Overview of Lean Maintenance Management Evaluation of your existing PM's Optimization preparation What you need to get started What can Fail? Performing a walk down of your equipment Disassembling you current PM's Linking PM Tasks to targeted components Day 2 Task removal techniques Understanding failure modes Task optimization techniques Defining TPM Operator Care site profile Closing gaps in your PM: History review andopen risk assessment Building TPM diagrams and check sheets Developing a PMOptimization deployment strategy 31

32 WORK MANAGEMENT SIMULATION 6005 This simulation goes far beyond showing the importance of proactive maintenance in the pursuit of reliability; it shows participants how maintenance reliability is attained. Planning & Scheduling concepts & best practices addressed: Designed to transfer the many concepts of effective maintenance work management. BEST FOR Groups that are tasked with implementing the resulting improvements, including maintenance supervisors, planners, schedulers, engineering and technicians. 2 days. Hands-on planning & scheduling simulation allows the participants to see the negative effects of "doing what we've always done" Work Identification o Work order screening o Documenting all work on a work order system o Maintenance & Reliability Performance Measures o Maintenance Work Type + Reactive & Emergency Maintenance + Preventive Maintenance + Predictive Maintenance + Corrective Maintenance Constraint Management and Work Order Backlog Understanding the P-F Interval Planning Maintenance Work o Where to find the best candidates for Planner o Developing job kits o Job estimates Work Scheduling o Work Priority & Equipment Criticality o Coordination of resources Work Completion o Improving job plans o Creating job plans from documented reactive work 32

33 DELTAV IMPLEMENTATION I 7009 This course is for users that use DeltaV Operate Graphics. Overview This 5 day course covers a complete DeltaV system implementation. Upon completion of this course the student will be able to define system capabilities, define nodes, configure continuous and sequential control strategies, operate the system and define users and security. Master the knowledge required to install and maintain a DeltaV system. Process & process control engineers responsible for obtaining key production data, maintaining, configuring and troubleshooting a DeltaV system.. 5 days. Prerequisites Windows experience. It is recommended that prospective attendees new to process control systems attend Course 7101 or Course Topics System Overview Explorer Control Modules Control Studio Motor Control Regulatory Control WorkSpace System Operation Alarms & Process History View Sequential Function Charts Phase Logic Security Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Maximum of 6 participants. Each participant will be given a training document. 33

34 DELTAV OPERATOR INTERFACE FOR CONTINUOUS CONTROL 7012 This course is for operators, supervisors and managers responsible for the operation of continuous processes using DeltaV system. Provide an in-depth overview on operating the DeltaV System. Operators, supervisors and managers responsible for the operation of continuous processes using DeltaV system. 2 days. Overview This 2-day course uses lectures and hands-on workshops to provide an in-depth overview on operating the DeltaV System. Students who complete this course will: Access operator displays Manipulate various control module operating parameters to operate the process Respond to process alarms Monitor process performance View real-time and historical trend data Topics System Overview Accessing DeltaV Operate Window, Menus Displays and Directories Discrete and Analog Control Module Operation Accessing Alarm Displays/Alarm Handling Motor Control Module Operation Regulatory/Cascade Control Module Operation Accessing Real-time/Historical Trend Data Unit Alarms Sequential Function Chart Operation Phase Logic Modules Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Maximum of 6 participants. Each participant will be given a training document. 34

35 DELTAV HARDWARE AND TROUBLESHOOTING 7018 This course is recommended for instrumentation and maintenance technicians and their managers, and for configuration engineers prior to taking configuration classes. It provides an overview of the DeltaV Control Network, hardware, and software applications. Upon completion, you will be able to describe the hardware and perform troubleshooting techniques for the DeltaV Control Network, Controllers, I/O subsystem, and workstation.. Learn about the hardware components that make up the DeltaV system. Process & process control engineers responsible for obtaining key production data, maintaining, configuring and troubleshooting a DeltaV system. 4 days. Theoretical training supported by demonstrations. aimed at stimulating discussion among participants. Maximum of 6 participants. Overview This 4-day course focuses on the hardware components that make up the DeltaV system. Using a combination of lectures and workshops, you will assemble the system and power up the Controller, I/O subsystem, and workstation. You will learn how to use the diagnostic tools available to verify and locate hardware-related fault conditions, and you will be introduced to configuration tools and the operator interface. If your systems include bus technologies, we recommend courses 7030, 7032, or The 7018 course satisfies the prerequisite requirement for these bus courses. Prerequisites Windows experience. Topics DeltaV Overview Controllers I/O Cards Carriers Field Power System Power Supplies Control Network Workstation Diagnostics Troubleshooting DeltaV Operate Overview Interpreting the Event Journal, Trend Charts and Alarm List Introduction to HART Devices and AMS Intelligent Device Manager Each participant will be given a training document. 35

36 VALVE TECHNICIAN This 3-day course explains how valves and actuators function and how they are installed and calibrated. It emphasizes installation, troubleshooting, parts replacement, and calibration of control valves, actuators, and digital valve controllers. Those who complete this course will be able to: To acquire the function of valves and actuators with emphasis on installation, troubleshooting and calibration. Valve mechanics Maintenance personnel Instrument technicians and those responsible for maintaining control valves, actuators and control valve instrumentation. 3 days Theoretical training supported by demonstrations PowerPoint presentation Practical hands on exercises given to each participant correctly perform installation procedures perform basic troubleshooting properly apply and calibrate, FIELDVUE digital valve controllers change valve trim, gaskets and packing Prerequisites Some experience in instrument calibration and in control valve maintenance, installation, and operation would be helpful. Topics Covered 1. Control Valve Terminology 2. Globe Valves 3. Packing 4. Actuators, and Digital Valve Controllers 5. Bench Set 6. Seat Leak Testing 7. Ball Valves 8. Butterfly Valves 9. Eccentric Disc Valves 10. Valve Characteristics 36

37 APPLIED TECHNICAL TRAINING Applied Technical Training is particularly useful for training new technicians or to refresh the skills of existing staff. In an Applied Technical Training situation, the person learns in the workplace, while being supervised by an experienced specialist. This type of learning allows employees to apply the knowledge acquired during classroom training. This way, trainees have the opportunity to learn from their mistakes and successes rather than relying solely on general examples. Thanks to this method, technicians will quickly be able to perform all required tasks. Their efficiency and performance will improve much faster. Following each training session, our team offers in-house support in the following areas to help implement the methods taught: Vibration analysis Balancing Mechanical installation and inspection Lubrication Oil analysis Thermography measurements Ultrasound measurements Applied Technical Training is a service that can greatly improve your current processes. To find out more about this service, please contact us. We can develop a plan with you to help you achieve your goals. Also available for instrumentation and systems. 37