ZF TRAINING BUS & COACH MODULES

Transcription

1 ZF TRAINING BUS & COACH MODULES

2 BUS & COACH COURSES AS TRONIC TRANSMISSION PAGE 06 ECOLIFE PAGE 07 ECOMAT PAGE 08 STEERING AND SUSPENSION PAGE 09 CLUTCH/ DUAL MASS & CONCENTRIC ACTUATION SYSTEMS PAGE 10 SERVICES HEALTH CHECKS PAGE 11 FIELD SERIVCE SUPPORT PAGE 12 ZF SERVICES TRAINING SCHEDULES PAGE 13 ZF SERVICES [PRO]TECH PAGE 14 ZF SERVICES [PRO]TECH PLUS PAGE 15 ZF TRAINING FACILITIES PAGE 16 OUR WIDE RANGE OF SERVICES FROM A SINGLE SOURCE 2 PAGE 18

3 WELCOME to the technical training modules delivered by ZF Services UK LTD. Our Bus & Coach training courses are fully designed to give you both theory and hands on experience to enhance your product knowledge and develop your existing technical skills. After completing your chosen course module you will receive an official ZF certificate. Browse through the brochure to see the courses on offer, with more options available soon. We look forward to welcoming you. Your ZF Services UK Technical Training Team. 3

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6 AS TRONIC TRANSMISSION This AS Tronic course is aimed at workshop technicians/mechanics for Bus & Coach and Commercial Vehicle applications. What is it about? This two day course considers the key aspects of the transmissions design and operation, including associated components, the interpretation of errors, field experiences and basic programming requirements. Course Overview The design and operation of the AS Tronic Transmission An overview of associated components (clutch) and its effect on the transmission Lubrication requirements and servicing needs An overview of common problems and rectifications The basic interpretation of fault codes and signals The use of our ZF Testman diagnostic system The use of TEXA as an alternative diagnostic tool What will you get out of it? An understanding of: Skills to be able to correctly service the transmission Recognition of the key components, and how to install them Knowledge of the effect of associated components on transmission operation Skills to quickly identify common faults and rectify them Knowledge of shift actuator function and diagnosis Awareness of fault codes and their interpretation A basic understanding of signals and data available from the transmission Guidance from an experienced tutor; with extensive practical knowledge on the AS Tronic Transmission Potential workshop cost reductions (reducing chances of repeat vehicle failure) 6

7 ECOLIFE This Ecolife course is aimed at workshop technicians/mechanics for Bus & Coach and Commercial Vehicle applications. What is it about? This one or two day course considers the key aspects of the transmission operation, servicing requirements and basic diagnostic skills. Course Overview (1 day) Transmission design and operation Lubrication requirements The use of our ZF Testman diagnostic system The use of TEXA as an alternative diagnostic tool What will you get out of it? An understanding of: How the Ecolife transmission operates The lubrication requirements of the transmission The correct process for oil change and setting the correct oil level How to correctly identify transmission faults in order to ensure correct diagnosis Course Overview (2 days) All of the above plus: Removal and a full strip down of the transmission valve block Electrical tests of the internal componentry (on bench) Pressure tests on a transmission within the vehicle Examination and appreciation of the transmission electrical architecture associated with the test vehicle Statistical analysis based on information uploaded from the test vehicle Health checks that can be carried out on a fleet based on this data 7

8 ECOMAT This Ecomat course is aimed at workshop technicians/mechanics for Bus & Coach and Commercial Vehicles applications. What is it about? This two day course considers the key aspects of the transmissions operation and servicing requirements and covers basic diagnostic skills. Course Overview Transmission design and operation Lubrication requirements Correct oil change processes Basic diagnostic skills The use of the ZF Test Man diagnostic system The use of TEXA as an alternative diagnostic tool Usage of a generic diagnostic system Strip and rebuild a transmission in order to better understand power flows What will you get out of it? An understanding of: How the automatic transmission operates The lubrication requirements of the transmission The effect of using the incorrect lubricants The correct processes for oil changes How to correctly identify transmission faults in order to ensure correct diagnosis (A separate course operates covering detailed transmission diagnostics, including information on the mechatronic unit) 8

9 STEERING AND SUSPENSION This course is aimed at garage technicians/mechanics for Commercial Vehicles (LCV & PSV) applications. What is it about? This one day course considers the key aspects of modern steering systems and gives an insight into the developments currently taking place in both steering and suspension systems. This is done by both classroom and hands on tutorials. Course Overview Steering System Integration and Safety The correct handling and installation of parts Shock Absorber development including continuous damping control systems Cab Dampers Suspension developments and the use of composite materials Pneumatic Dampers Vehicle system faults and investigation The requirements for improved accuracy with regards to steering geometry on Commercial Vehicles What will you get out of it? An understanding of: Steering and suspension systems as integrated parts Modern developments in steering and suspension systems The principles of active steering systems The importance and complexity of steering geometry Potential workshop costs reduction (reducing chances of repeat vehicle failure) 9 9

10 CLUTCH/DUAL MASS & CONCENTRIC ACTUATION SYSTEMS This course is aimed at garage technicians/mechanics for Commercial Vehicles (LCV) applications. What is it about? This one day course considers the key aspects of clutch and Dual Mass Flywheel system awareness, illustrating the clutch and DMF functions, components and types through presentation, discussion and hands on tutorial. Concentric Actuation Systems and programming requirements are also discussed. Course Overview Components involved in both Clutch and DMF operation Clutch release systems - CSC fitting awareness and installation Concentric Actuation System designs Vibration damping - damper design, functions and features XTend self-adjusting clutch - features and fitting awareness Fitting awareness theory Practical fitting awareness (workshop) Clutch testing and demonstration (workshop) What will you get out of it? Skills to undertake a correct clutch and release system installation Recognition of the clutch components Knowledge of vibration reduction as affected by Dual Mass Flywheel Systems Skills to undertake a practical clutch damage assessment and understand root cause failures Awareness of Concentric Actuation Systems, programming requirements and damage assessment Guidance from an experienced tutor; with extensive practical knowledge of SACHS clutches and Dual Mass Flywheel Systems Potential workshop costs reduction (reducing chances of repeat vehicle failure) 10 10

11 HEALTH CHECKS Key information on Health Checks are included on all our courses. This is important for the longevity of your fleet s transmission. Our training team know the importance of Health Checks. This is why all our transmission courses provide insight into the latest updates and techniques on how to help you analyse the transmission for the best maintenance solutions for your fleet. Overview: Vehicle checks with an emphasis on the gearbox and associated cooling system condition Operator maintenance procedures with upto-date technical information Analysis of gearbox software and settings to ensure economical fuel efficiency and performance Analysis of gearbox oil condition and coolant strength Peripheral equipment checks and the effects it can cause on the gearbox s condition Correct set up and performance of the gearbox 11

12 FIELD SERVICE SUPPORT Our dedicated team of specialists offer a wide range of Field Service Support for your fleet Our team are on hand to offer you support when you need it. With product training, technical support phone line, exchange gearboxes and product advice, they are always happy to help. Give them a call on Product Training on-site Technical Telephone Support Line during standard office hours Exchange gearboxes available Gearbox repairs for most ZF products 12

13 ZF SERVICES TRAINING SCHEDULES ZF SERVICES TRAINING Whether you require Bus, Coach, Truck or Car product training, we have both practical and theory to support your needs. Our training courses are designed to enhance your product knowledge and develop your existing technical skills. For more information contact our Technical Training Team who will be able to offer you additional information and support on our available courses. Call or view our dates online at 13

14 ZF ZF TRAINING SERVICES SCHEDULE PROTECH CAR Contact Technical Training to find out more about our courses: Tel: ZF SERVICES PROTECH The workshop concept for driveline and chassis. Direct knowledge from specialists for better access to the manufacturers know-how. Your workshop needs the latest technical information and installation instructions? Targeted training that you can use in your everyday work is important to you? And you want to have direct contact to the manufacturer to obtain the right answers quickly? Take advantage of the product-oriented and detailed concept ZF Services [pro] Tech for your Passenger Car or CV workshop. ZF Services ProTech ZF Technical Engineer site visit* Comprehensive online area WebCat/InCat/Portal Assembley instructions Technical Hotline Personal Technical Sales Team on site assistance & Sales Development Training Product Hotline Ticket system Service info from OEM* 3 Technical Training Tokens* [pro]tech sign* One-time fee* Annual fee* *All prices subject to VAT 95 (Per hour on site) Not applicable Via 120 (Optional) 525 (Optional) Not applicable 100 None Learn more about ZF Services [pro]tech 14

15 ZF SERVICES PROTECH PLUS ZF SERVICES PROTECH The workshop concept for driveline and chassis. Direct knowledge from specialists for better access to the manufacturers know-how. Your workshop needs the latest technical information and installation instructions? Targeted training that you can use in your everyday work is important to you? And you want to have direct contact to the manufacturer to obtain the right answers quickly? Take advantage of the product-oriented and detailed concept ZF Services [pro]tech for your Passenger Car or CV workshop. ZF Services ProTech plus ZF Technical Engineer site visit* Comprehensive online area WebCat/ InCat/Portal Assembley instructions Technical Hotline Personal Technical Sales Team on site assistance & Sales Development Training Product Hotline Ticket system Service info from OEM* 3 Technical Training Tokens* [pro]tech sign* One-time fee* Annual fee* *All prices subject to VAT (3 per year) Learn more about ZF Services [pro]tech plus 15

16 ZF TRAINING FACILITIES 16

17 ZF SERVICES TRAINING Whether you require Bus, Coach, Truck or Car product training, we have both practical and theory to support your needs. What to expect from our courses On arrival at ZF, you will be welcomed into the training room by your course tutor. During your time on the course you will be provided with the appropriate course materials, break times for drinks and snacks and a buffet lunch. Both classroom and workshop areas are used throughout the day to support your learning needs. Personal Protective clothing should be worn when requested, due to the nature of the environment you will be working in. At the end of the course a ZF Services UK certificate will be distributed to all delegates on completion of your course. 17

18 OUR WIDE RANGE OF SERVICES FROM A SINGLE SOURCE As technology leader, ZF considers itself not only a manufacturer, but also a reliable partner who supports you throughout the lifecycle of your vehicles and applications. Wherever you may need us, ZF Services supports you with its own comprehensive service network and the entire range of aftersales services from a single source. Quickly, directly, reliably. Our strong quality products and excellent services at a glance: Spare parts business Trade with driveline, chassis, and steering technology under the established SACHS, LEMFÖRDER, TRW and BOGE product brands with the highest product coverage and in OE quality. Just-in-time delivery thanks to 72 logistics locations. After all, nothing is better than the original. Maintenance and repairs Preventive overhaul, maintenance, conversion, and retrofitting for more efficiency, comfort, and safety. Diagnosis and repair for ZF and non-zf products. ZF Services keeps your vehicles running smoothly. Remanufacturing Industrial remanufacturing of ZF and non-zf products such as clutches, torque converters, steering systems, and transmissions. Efficient core return of EOL parts. Inspection processes and quality requirements as in volume production. Technical upgrades and ZF warranty included. For eco-friendly mobility! Service for fleet owners Individual service packages including LCC contracts, innovative diagnosis systems, established training courses, and consultancy for more efficiency. ZF exchange units get your top performer quickly back onto the road. Minimum downtimes, maximum know-how that is what you can rely on. Service for workshops Extensive services for workshops, with a special focus on technical information and personal advice. Demand-driven training courses and competent marketing support. This guarantees your competent image towards the customer. Technical information Informative documents such as catalogues, diagnosis, repair and Mounting instructions, technical literature, technical tips, as well as an attractive training program relating to all ZF products. The combination of product and consulting quality is what matters. Non-automotive service The skills of ZF Services are also in high demand in the non-automotive sector, e.g. in the fields of wind power, marine and rail applications. Technical know-how of ZF and non-zf products, prioritization of quality and flexibility, as well as a global service network as a basis for highest customer satisfaction. 18

19 ZF SERVICES WORLDWIDE From immediate spare parts supply and technical information to flexible services: With its attractive service portfolio from a single source, ZF Services directly continues ZF s system competence in the aftermarket. Worldwide! Find your local service partner in UK at 4,200 EMPLOYEES INCL. CUSTOMER SERVICE 32 OWN SERVICE COMPANIES more than 650 SERVICE PARTNERS 72 LOGISTICS LOCATIONS WORLDWIDE Learn more about ZF Services. Learn more about ZF Services UK Ltd. 19

20 ZF Services UK (Nottingham Office) Abbeyfield Road Lenton, Nottingham NG7 2SX ZF Services UK (Crick Office) Eldon Way Crick, Northamptonshire NN6 7SL Tel: + 44 (0) info.zf-services-uk@zf.com