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2 EXECUTIVE SUMMARY PCBs Supplier capability in China EXECUTIVE SUMMARY China continues to solidify its position as the largest manufacturing hub for PCBs, thanks to improving worldwide demand ensuring recovery from the decline in production value in 2009 Generating momentum are the communication, consumer and automotive electronics, medical and industrial sectors Suppliers also expect niche military, instrumentation and medical fields to boost the line further in the next one or two years The multilayer category continues to lead, accounting for more than half of the country s output It will increase share in coming years as shipments of application products also rise and adoption in various electronics widens HDI printed boards follow, driven by the robust mobile phone, notebook PC and digital still camera sectors China s status as the major manufacturing base for these devices is proving an advantage Flexible types make up the third key segment in the industry These find broad use in communication devices, consumer and automotive electronics, particularly mobile phones, digital still cameras, laptops, and LCD monitors and TVs The developments are encouraging local suppliers to strengthen their lines even amid cost and other challenges Many are planning to expand capacity and product selections The following are some of the key trends in China s PCB industry: The majority of makers yielded to climbing material and labor outlay and adjusted their prices in the past three months Others kept or lowered quotes to attract orders from existing and new clients Investment plans indicate growing support for the HDI category because of high returns At present, only about 20 companies are engaged in the line due to elevated costs of required equipment Enterprises are introducing models with higher density to match the miniaturization trend in portable electronics The units have more layers and reduced line width/spacing and hole diameter Some suppliers are exploring other materials to improve reliability and comply with green guidelines A number have started adopting high-tg and Grade-A boards, and are releasing halogen- and lead-free units Single- and double-sided variants remain available, albeit at a declining volume Companies project at least a 10 percent boost in overseas sales, thanks to the postcrisis rebound They are expecting increased orders from the EU and North America To bolster export capability, makers are raising capital expenditure Many will improve operating efficiency or intensify staff training More suppliers are complying with the Cleaner Production Standard- Printed Circuit Board Manufacturing launched by the central government This report covers double-sided, flexible/rigid-flex, multilayer and HDI PCBs manufactured in China The products are discussed in separate sections, which detail the mainstream features, prices and R&D plans for the main types Raw materials and components are also included The Industry Overview tackles developments in this line in China, including growth opportunities and major challenges in coming months It identifies the factors that continue to shape the segment China has about 1,000 makers, with the majority based in Guangdong province, particularly in Shenzhen Other operations are spread over Dongguan, Guangzhou, Huizhou, Zhuhai, Zhongshan, Foshan, Shantou and Meizhou Suppliers are also located in Jiangsu and Zhejiang provinces, and Shanghai In this report 28 in-depth company profiles 18 additional suppliers 139 top-selling export products Supplier demographics Supplier survey Industry statistics & charts METHODOLOGY To produce this report, Global Sources surveyed a wide range of suppliers Rather than focus simply on highprofile makers, we compiled a representative sample of large, midsize and emerging manufacturers All profiled companies are export-oriented professional suppliers that are verified by Global Sources Each supplier is confirmed to be authentic with a legally registered business All companies are visited three or more times to ensure they are export-ready and have real offices and products The listed contact person has been verified to represent the registered company In each case, companies were required to answer specific questions designed to verify their manufacturing and export credentials All profiled suppliers participated in a survey designed to provide insight into product and price trends, and challenges facing the industry All survey questions are single choice Suppliers are ranked based on a 6-star ranking system Companies with a higher star ranking provide more business information and verification reports on their Global Sources online homepages Suppliers rated 5 or 6 stars have a Credit Check report from First Advantage or Sino-Trust and a Supplier Capability Assessment report provided by Bureau Veritas online The rankings are correct at the time of publication and may be subject to change wwwchinasourcingreportscom 3

3 CONTENTS CONTENTS INDUSTRY OVERVIEW 7 Supplier summary Main production center Supplier demographics Double-sided PCBs 11 Flexible/rigid-flex PCBs 13 HDI PCBs 14 Multilayer PCBs 15 Supplier survey 16 Export prices, price increase, export sales, target markets, capital expenditure, challenges, export capability, R&D focus SUPPLIER PROFILES 19 Supplier locations Industry composition Exporter ranking Supplier matrix In-house processes Supplier profiles PRODUCT GALLERY 87 Top-selling export products ADDITIONAL SUPPLIERS 115 Key products, contact details Copyright 2010 Trade Media Limited All rights reserved Reproduction in whole or in part in any form or medium without the expressed, written permission of Trade Media Holdings Limited and Trade Media Limited is prohibited Published by Publishers Representatives Limited (on behalf of Trade Media Limited) 4th Floor, Century Yard, Cricket Square, Elgin Avenue, PO Box SMB, George Town, Grand Cayman, Cayman Islands c/o 22/F Vita Tower, 29 Wong Chuk Hang Road, Aberdeen, Hong Kong ISBN Disclaimer: Any recommendation contained in this report may not be suitable for all investors or businesses Moreover, although the information contained in this report is obtained from sources believed to be reasonably reliable, the accuracy or completeness of such information cannot be guaranteed The author and the publisher of this report (and the publisher s affiliates, agents, sales representatives and service contractors) do not make any representation or warranty whatsoever (whether express or implied) in relation to any of the contents of this report (including any information, opinion, recommendation or conclusion contained in this report) (collectively, Contents ), whether as to the accuracy, completeness, quality, fitness, suitability or reliability of such Contents (or any portion thereof ) or otherwise, and shall not be liable under any circumstances whatsoever for any error, omission, defect or deficiency in, or for any use of or reliance on, such Contents (or any portion thereof) All product images are provided by the companies interviewed and are for reference purposes only Those product images featuring products with trademarks, brand names or logos are not intended for sale Products that are not the specific topics of editorial articles are shown for illustrative and/or demonstrative purposes only We, our affiliates, and our affiliates respective directors, officers, employees, representatives, agents or contractors, do not accept and will not have any responsibility or liability for product images (or any part thereof) which infringe on any intellectual property or other rights of a third party 4 China Sourcing Reports

4 INDUSTRY OVERVIEW INDUSTRY OVERVIEW China, the world s largest PCB manufacturing base, is expected to reverse fully by end-2010 the 4 percent decrease in production value it sustained in 2009 due to a slump in orders Further, projections point to a continued upturn in the next few years The domestic industry is forecast to have a CAGR of more than 8 percent in , while the rate will be about 4 percent globally, according to Prismark China has consistently fared well in PCBs, securing a 35 percent share in worldwide production value last year despite the lag Global turnout reached $406 billion, dropping 16 percent because of the economic crisis One of two key factors driving the local line s growth is the huge domestic market boasting captive consumer electronics, computer and telecom sectors The other is the continued shift of global capacity to China, which plays host to 930 of the world s 2,430 board manufacturers They include most major companies that have set up factories there, attracted by the country s expansive industries and production cost advantage Unimicron, Nippon Mektron, Ibiden, TTM, Semco, Tripod, Kingboard Chemical, Fujikura, Young Poong and CMK are among them As a result, the printed board category is expected to touch $222 billion by 2014, with worldwide share reaching close to 42 percent At present, multilayer PCBs make up the largest segment in China, representing more than 50 percent of the total yield The share will keep rising in the years ahead, sustained by widening applications in the consumer and automotive electronics, communication, medical and industrial sectors HDI types follow, constituting about 25 percent These are anticipated to log double-digit growth in coming years The variant is extensively used in mobile phones, notebook PCs and digital still cameras, which combined absorb 90 percent of output IDC forecasts global production value of the first will increase 14 percent by year-end Shipments of the last, meanwhile, are expected to hit 100 million units, up about 4 percent from 2009, according to the Camera & Imaging Products Association China s status as the largest manufacturing base for these devices plays to suppliers advantage Providing additional momentum for high-density interconnect boards is adoption in automotive and other consumer electronic products Penetration is likewise rising in the medical, industrial and military fields Flexible variants round up the top three segments in the line and have approximately 15 percent share in China s output Thanks to use in communication devices, consumer and automotive electronics, computers, and military and medical equipment, the type will remain dynamic, with projected growth at about 10 percent in 2011 The first three products are key demand drivers, particularly mobile phones, digital still cameras, laptops, and LCD monitors and TVs China s yield of single- and double-sided PCBs, meanwhile, is on the decline The types are down to a 10 percent stake in total output, dropping by 15 percent annually since 2007 This reflected global trends, with aggregate market value falling by 37 percent in Maturity keeps the products from matching current trends for miniaturization and multifunctionality Boosting competitiveness China suppliers are strengthening competitiveness amid cost issues to maintain the country s leading position Since implementing price Supplier summary Suppliers surveyed 28 Export sales $4841mn Export ratio 49% OEM business 80% Capacity utilized 79% Annual R&D spending $477mn Full-time employees 24,400 Data: All surveyed suppliers reductions is not an option due to climbing labor and material outlay, makers are tapping other strategies to cushion the negative effects of this situation Some are planning to lower OEM share or moving to lines with healthier margins such as HDI and rigid-flex boards Still others simply keep quotes at existing levels to retain clients and draw new ones Average wages, meanwhile, have risen by 50 percent in the past five years In 1H10, the labor shortage prompted companies to increase salaries to attract manpower The government issued a regulation to augment the minimum payment in Guangdong province by an average of 21 percent, and not lower than 10 percent in the Shenzhen Special Economic Zone The guideline was released after several suppliers adjusted wages Global Expert Technologies Ltd said it boosted compensation by 7 to 10 percent in April this year For now, the worker deficit has been resolved Industry experts, however, are saying the issue will persist in the long term, an effect partly of the country s one-child policy To ensure stability of production and sufficient manpower, especially during peak seasons, companies are conducting employee training and stepping up new worker recruitment activities Some are also increasing gradually their investment in advertising and promotion to bolster foreign market sales and overall margins wwwchinasourcingreportscom 7

5 SUPPLIER PROFILES ABP Electronics Ltd ABP generated $124 million in total sales from its PCB line last year The mainland China-owned company exports 4,900sqm monthly to Europe, North and South America, and the Asia-Pacific region Multilayer types account for half of outbound shipments, and double- and singlesided, aluminum-base and flexible variants for the rest The maker will focus on the EU in coming months It will also widen product range and raise capital expenditure by up to 50 percent to improve export capability R&D will be geared toward increasing the number of layers ABP has a factory in Huizhou, Guangdong province, with an average monthly output of 7,000sqm It is operating at 70 percent of capacity The supplier has a 300-member workforce, including 10 R&D and 50 QC personnel The company allots 8 percent of sales to product development every year Aside from PCBs, ABP manufactures PCB assemblies, stencils and membrance switches Overall sales reached $176 million in 2009 Profile Production sqm/mth Capacity Output Exports 4,900 7,000 10,000 Company facts Year established 2004 Business type Manufacturer Company ownership Mainland China-owned Head office location Shenzhen (Guangdong) Number of factories 1 Factory location(s) Huizhou (Guangdong) Total factory area 15,000sqm No of full-time employees 300 No of R&D/design staff 10 No of QC staff 50 Annual sales (all products) $176mn Annual R&D spending $14mn ISO certification Sales $mn/yr Total sales Sales (PCBs) Exports (PCBs) Sales & output: PCBs Annual sales $124mn Share of total sales 70% Annual export sales $86mn Total monthly capacity 10,000sqm Average monthly output 7,000sqm Capacity utilized 70% Average monthly exports 4,900sqm Export ratio 70% OEM % of exports 100% ODM % of exports OBM % of exports Other products made PCB assemblies, stencils, membrane switches Contact details Business contact HU Winnie Phone (86-755) Fax (86-755) sales@abpnetcn abp@globalsourcescom URL wwwabpnetcn wwwglobalsourcescom/abpco Address 6F 4th Block, Zhuguang Chuangxin Technology Park, Zhuguang Road, Xili, Nanshan, Shenzhen, Guangdong, China 28 China Sourcing Reports

6 SUPPLIER PROFILES Capability In-house processes Silk-screening Photoengraving PCB milling Patterning Laminating Drilling Solder plating Solder mask making Etching Popular export models Double-sided PCB Model MOQ Packaging Delivery Price LPF 1 unit Vacuum Exports by product Single-sided PCBs 5% Double-sided PCBs 30% Multilayer PCBs 50% Rigid-flex PCBs Flexible PCBs 1% Aluminum-base PCBs 14% Exports by market North America 40% European Union 40% Europe (non-eu) 8% Asia-Pacific 5% Middle East Other 7% Survey Export prices Increased Export price increase 5-10% Export sales Stay the same Target market European Union Capital expenditure Increase up to 50% Major challenge Price competition Export capability Widen product range R&D focus Increase number of layers Description: Rigid; two layers; Arlon Diclad 880 base; 5μin hard gold surface finish; no solder mask; 2165mil line width/spacing; 1mm hole diameter; 165x73mm board size; 08mm board thickness; 230 to 260 C soldering temperature; UL, RoHS Double-sided PCB Model MOQ Packaging Delivery Price PI002 1 unit Vacuum Description: Rigid; two layers; Arlon 85N polyimide base; 30μin hard gold surface finish; red solder mask; 1575mil line width; 122mil line spacing; 071mm hole diameter; 1421x27505mm board size; 16mm board thickness; 260 C board temperature; UL, RoHS Multilayer PCB Model 311 MOQ 1 unit Packaging Vacuum Delivery Price Description: Rigid; four layers; Tg170 FR-4 base; immersion gold surface finish; green solder mask; 591mil line width/spacing; 04mm hole diameter; 150x152mm board size; 16mm board thickness; 230 to 260 C soldering temperature; for medical apparatuses, instruments; UL, RoHS wwwchinasourcingreportscom 29

7 PRODUCT GALLERY PRODUCT GALLERY Aluminum-base PCBs Image file name: AH- CE-002F Image file name: SYXHT013 BCP (profile page 30) Model: Aluminum Base PCB MOQ: None Delivery: Description: Four layers; 9999 percent aluminum base; HAL surface finish; white solder mask; 50mil line width/spacing; 1mm hole diameter; 16mm board thickness Conca (profile page 32) Model: Aluminum PCB MOQ: 1sqm Delivery: 13 days Description: One layer; aluminum base; leadfree HAL surface finish; white solder mask; 7874mil line width; 1181mil line spacing; 3mm hole diameter; 145x30mm board size; 16mm board thickness; for LEDs Core (profile page 34) Model: Aluminum Base PCBs MOQ: 10 units Delivery: 8 days Description: One layer; Bergquist base; immersion gold surface finish; white solder mask; 1969mil line width/spacing; 1397x1397mm board size; 15mm board thickness; 3oz copper thickness; RoHS Image file name: RPM2601 Finest (profile page 40) Model: Alum-3 MOQ: 5sqm Delivery: 8 days Description: One layer; immersion gold surface finish; black or white solder mask; 984mil line width/spacing; 02mm hole diameter; 115x150mm board size; 16mm board thickness; for LEDs Global Circuit (profile page 42) Model: GC-1 MOQ: None Delivery: 7 days Description: One layer; aluminum, FR-4 base; lead-free HAL surface finish; white solder mask; 400x208mm, 60x25mm board size; 230 to 260 C soldering temperature; for streetlights, jacklights; integrated 70 or 126 LEDs optional Kinwong (profile page 48) Model: Metal PCB2 MOQ: None Delivery: Description: One layer; lead-free HASL surface finish; white solder mask; 4724mil line width/ spacing; 06mm hole diameter; 100x154mm board size; 12mm board thickness; thermal conductive dielectric, copper foil Information not disclosed wwwchinasourcingreportscom 87

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