API SIFE. Petrosync Distinguished Instructor Uday B. Kale (M. Eng. Mechanical)

Size: px
Start display at page:

Download "API SIFE. Petrosync Distinguished Instructor Uday B. Kale (M. Eng. Mechanical)"

Transcription

1 API SIFE (Source Inspector Fixed Equipment) Maximize Your SIFE Knowledge With Practical Examples and Case Studies From The Expert Petrosync Distinguished Instructor Uday B. Kale (M. Eng. Mechanical) Technical Director KUB Quality Services Summary of Professional Achievement API SIFE - Source Inspector Fixed Equipment - Certificate #52837 API SIRE - Source Inspector Rotating Equipment - Certificate #63573 API Authorized Piping Inspector - Certificate #38157 API Authorized Pressure Vessel Inspector - Certificate #26785 API Authorized Above storage Tank Inspector - Certificate #27926 API Risk Based Inspection - Certificate #50553 API Pipeline Construction Inspector - #73409 Certified Welding Inspector ( AWS) Certificate # CSWIP 3.1 Certificate #58489 ACCP Professional Level III (RT, UT, MT, VT) ASNT ID RT 2 - Certified Site Incharge (BARC, India) ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID EN 473 (ISO 9712) Level 3 (RT, UT, MT, PT, VT) Partial Client List Qatar Petroleum BP - GUPCO (Egypt) Oil India Limited ADCO (Abu Dhabi) ADGAS (Abu Dhabi) ADMA (Abu Dhabi) GASCO (Abu Dhabi) QAFAC Rosen Europe (The Netherlands) Banagas (Bahrain) TATA (India) Al Jubail Fertilizer Company Technip (Bahrain) Equate Petrochemicals (Kuwait) TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Inspection and Test Nigeria Ltd Dacon Inspection Ltd HBJ pipeline up-gradation projects IN-HOUSE SOLUTIONS SAVE COST IMPROVE PERFORMANCE REDUCE RISK PetroSync understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organization. The training can be tailored to meet your specific needs at your preferred location and time. We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact us on or general@petrosync.com Supported by

2 API - SIFE (Source Inspector Fixed Equipment) Course Description This 6 days training course is designed for understanding various Codes and Standard like ASME Sec VIII, ASME Sec II, ASME Sec IX, ASNT, API and SSPC. It helps the participants to get prepare for API SIFE Certification Examination. The API SIFE Source Inspector Fixed Equipment certification exam tests the applicant s core knowledge in relevant standards/codes, inspection reference documents, source inspection practices, manufacturing processes, and inspection tools and methods. The focus of the exam is on source inspection issues and activities rather than design or engineering knowledge contained in the reference standards. The API Source Inspector certification program was developed in cooperation with industry experts. It qualifies individuals (employees of end-users and individual contractors) who perform the important task of supplier quality surveillance. The Source Inspector has been defined as the individual responsible for: - Examining fabricated and manufactured equipment and materials at a supplier s facility - Confirming that the supplier s quality management system is being utilized effectively Masterclass Objectives To impart the participants with the main concept and technical terms of the engineering codes. An introduction to the concepts of the codes and their fundamentals. To explain the participants the ASME code system and basic difference between ASME and other codes. To explain the participants the basic design aspects of Boilers and Pressure vessels and application of the supporting codes. To know the fabrication requirements, inspection procedures, pressure testing and certification of Boilers and Pressure Vessels. To understand the methodology of Welding Qualifications: Procedure and Performance Qualifications. To understand common NDT methods ( PT, MT, RT, UT) and the code rules for conducting the NDT. To know about painting and coating requirements. Who Should Attend The API SIFE Source Inspector Fixed Equipment certification is open to applicants with any experience in the petroleum and petrochemical industries, as well as applicants wanting to gain industry experience. Fresh Engineers who want to make career in QA/QC, Experienced Engineers in QA/ QC of Pressurized Equipment. Training Methodology Training will be delivered through lectures with emphasis on practical examples and case studies. Visual images and presentations will be provided when and wherever possible.

3 API - SIFE (Source Inspector Fix Equipment) Program Schedule Day 1 : Welcome and Introduction Overview of API SI Course Examination Methodology Introduction to Source Inspector Documents Terms and Definitions Source Inspection Performance Project Specific Source Inspection Planning Activities Quality Control System (ASME VIII) & Quality Assurance System (API 577) Source Inspection Planning Selection of an Inspector Pre-Fabrication Meeting Quality Assurance Plan / Inspection and Test Plan Pre-Inspection meeting Report Writing Introduction to Source Inspector Documents Introduction to ASME Sec II SA-20, General Requirements for Steel Plates Day 2 : SA-6, Thickness Tolerances for Steel Plate SA-370, Test Methods and Definitions of Mechanical Testing Steel Products ASME Sec II SA 370 continued ASME Sec VIII Div 1 Introduction All definitions in Appendix 3 Materials, UG 4 to 15 Fabrication, UG 75 to 85 Inspection and Testing, UG 90 to 103 Marking and Reports, UG 115 to 120 ASME Sec VIII Div 1 Continued Welding General, UW 1 to 3 Welding Materials, UW 5 Fabrication, UW 26 to 42 Inspection and Tests, UW 46 to 54 Marking and Reporting, UW 60 Day 3 : ASME Sec VIII Div 1 Continued Postweld Heat Treatment, UCS 56 Radiographic Examination, UCS 57 Introduction to Manufacturing and Inservice Inspection API 572 Section 3 Terms and Definitions API 572 Section 4 Introduction to Pressure Vessels ASME B Pipe Flanges and Flanged Fittings Chapter 1 to Chapter 8 ASME B 31.3 Process Piping Chapter I, Scope and Definitions Chapter III, Materials Chapter IV, Standards for Piping Components Day 4 : ASME B 31.3 continued Chapter V, Fabrication, Assembly and Erection Chapter VI, Inspection, Examination and Testing API 598 Valve Inspection and Testing Section 1 to Section 7

4 API - SIFE (Source Inspector Fixed Equipment) Program Schedule Preheating and Postweld AWS D 1.1 Scope and Application Requirements for the Welding Inspector Welding Inspection Operations Inspection Safety Considerations Heat Treating Weld and Weld Related Discontinuities Destructive Testing of Welds NDE Methods Qualification of NDE Personnel ASME B Sec IX Welding General Requirements QW 100 to 190 Welding Procedure Qualifications QW 200 to 290 Day 5 : ASME Sec IX continued Welding Performance Qualifications QW 300 to 380 Welding Data QW 400 to 490 Standard Welding Procedure Specifications QW 500 to 540 ASME Sec V All definitions in Subsection A, Article 1, Appendix 1 and Subsection B, Article 30, SE-1316 Article 1 on General Requirements for NDE Article 4 on Ultrasonic Examination Methods of Welds Article 23, Section 797 on UT Thickness Testing ASME Sec VIII Div 1 Continued Welding General, UW 1 to 3 Welding Materials, UW 5 Fabrication, UW 26 to 42 Inspection and Tests, UW 46 to 54 Marking and Reporting, UW 60 Day 6 : API 577 Welding Inspection and Metallurgy Section 3 Definitions Section 4 Welding Inspection Section 5 Welding Processes Section 6 Welding Procedure Preheating and Postweld AWS D 1.1 Scope and Application Requirements for the Welding Inspector Welding Inspection Operations Inspection Safety Considerations Heat Treating Weld and Weld Related Discontinuities Destructive Testing of Welds NDE Methods Qualification of NDE Personnel ASNT SNT TC 1 A SSPC PA 2 Procedure for Determining Conformance to Dry Coating Thickness Requirements, May 2012 SSPC Surface Preparation Guide, the following sections only: SSPC SP1 Solvent Cleaning, 2004 SSPC SP3 Power Tool Cleaning, 2004 SSPC SP5 NACE 1 White Metal Blast Cleaning, 2007 SSPC SP6 NACE 3 Commercial Blast Cleaning,2007 SSPC SP7 NACE 4 Brush Off Blast Cleaning, 2007 SSPC SP10 NACE 2 Near White Blast Cleaning, 2007 SSPC SP11 Power Tool Cleaning to Bare Metal, 2012 Mock up Examination Mock up Examination continued

5 Petrosync Distinguished Instructor Uday B. Kale (M. Eng. Mechanical) Technical Director KUB Quality Services API - SIFE (Source Inspector Fixed Equipment) Summary of Professional Achievement API SIFE - Source Inspector Fixed Equipment - Certificate #52837 API SIRE - Source Inspector Rotating Equipment - Certificate #63573 API Authorized Piping Inspector - Certificate #38157 API 510 Authorized Pressure Vessel Inspector Certificate #26785 API 653 Authorized Above storage Tank Inspector- Certificate #27926 API 580 Risk Based Inspection - Certificate #50553 API 1169 Pipeline Construction Instructor - Certificate #73409 Certified Welding Inspector ( AWS) Certificate S# CSWIP 3.1 Certificate #58489 ACCP Professional Level III (RT, UT, MT, VT) ASNT ID RT 2 - Certified Site Incharge (BARC, India) ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT ), ASNT ID EN 473 (ISO 9712) Level 3 (RT, UT, MT, PT, VT) Uday B. Kale is a Post Graduate Mechanical Engineer with experience in Inspection, Welding and NDE/NDT projects for last 18 years. Currently he is the technical director of M/s KUB Quality Services. He has involved in inspection, welding and NDT projects in the Middle East, Africa and India on offshore production platform and petrochemical refineries. He has vast experience in Manufacturing and In Service Inspection of Static Equipment used in Oil and Gas. Mr. Uday is very well-versed in international Codes and Standards. He performed and led the shutdown teams in performing NDE, internal and external inspection of equipments in central processing plant, ammonia plant, FCCU, SRU, SWS and amine treating units for Code stamp facilities of ADCO, Qatar Petroleum, Oil India, QAFAC, Banagas, Al Jubail Fertilizer Company, and other various units of Refineries, Petrochemicals, Gas Plant and Fertilizer Plant and so on. Partial Client / Project List Qatar Petroleum BP - GUPCO (Egypt) Oil India Limited ADCO (Abu Dhabi) ADGAS (Abu Dhabi) ADMA (Abu Dhabi) GASCO (Abu Dhabi) QAFAC Rosen Europe (The Netherlands) Banagas (Bahrain) TATA (India) Al Jubail Fertilizer Company Technip (Bahrain) Equate Petrochemicals (Kuwait) TUV Akadamie Middle East (UAE, Saudi Arabia and Qatar) Inspection and Test Nigeria Ltd Dacon Inspection Ltd HBJ pipeline up-gradation projects He was a lead API inspector for various shutdown and Turnaround. He was also the appointed plant inspector for BP (GUPCO) in asset integrity management, who took charge of 9 offshore production complex, 75 Satellites and Onshore process units involving Close Visual Inspection of piping, equipments, NDT co-ordination, Baseline and Corrosion Monitoring. Furthermore, as an Inspector in GASCO OAG pipeline project, he conducted and witnessed Ultrasonic Examination of first 50 production weld joints of pipeline done by PWT (Pipe Welding Technology, GMAW). With his extensive involvement in various projects, Mr. Uday is also an enthusiastic and knowledgeable mentor, who has been a faculty in training, examination, qualification and certification of API 510 & 570, ASME B31.3, API653, welding and NDT in the Middle East, Africa and Asia. He is a charted engineer with 25 + International certification in Welding, NDE and In Service Inspection. PROGRAM SCHEDULE 08:00 09:00 Registration (Day1) 09:00 11:00 Session I 11:00 11:15 Refreshment & Networking Session I 11:15 13:00 Session II 13:00 14:00 14:00 15:30 Lunch Session III 15:30 15:45 Refreshment & Networking Session II 15:45 17:00 Session IV 17:00 End of Day

6 INVESTMENT PACKAGES Please checklist the package that you are attending! SIFE (Source Inspector Fix Equipment) Standard Price Early Bird Group Discount PROGRAMME CONSULTANT Contact : Cay Aagen registration@petrosync.com Phone : Fax : *Group discount is based on standard price * Early Bird Deadline is one month before the event schedule * For 6 or more delegates, please contact us for more attractive package. * To enjoy promotional offer, full payment must be made before the deadline. * Prices include lunches, refreshments and training materials. Discounts cannot be combined with other promotional offers. * Important: Please note that registration without payment will incur a SGD 200 administration fee. 1st Delegate Name Direct Line Number: Job Title: Head of Department: 2nd Delegate Name Direct Line Number: Job Title: Head of Department: 3rd Delegate Name Direct Line Number: Job Title: 9 th - 14 th October 2017 at Kuala Lumpur, Malaysia Head of Department: SGD 3, 995 SGD 3, 795 DELEGATE DETAILS Department: Department: Department: INVOICE DETAILS Attention Invoice to: Direct Line Number: Fax: Company: Industry : Address: Postcode: Country: Please note: - Indicate if you have already registered by Phone Fax Web - If you have not received an acknowledgement before the training, please call us to confirm your booking. PAYMENT METHODS 10% discounts for group of 3 registering from the same organization at the same time Mrs Ms Dr Others By Credit Card : Please debit my credit card: Visa MasterCard AMEX Security Code: Card Number: Expiry Date: Name printed on card: By Direct Transfer : Please quote invoice number(s) on remittance advice PetroSync Global Pte Ltd Bank details: Account Name: PetroSync Global Pte Ltd Bank Name : DBS Bank Ltd Bank Code : 7171 Bank Swift Code : DBSSSGSGXXX Branch code : 288 Account No : SGD : USD : Bank Address : 12 Marina Boulevard, Level 3. Marina Bay Financial Centre Tower 3. Singapore Mr Mr Mr Mrs Ms Dr Others Mrs Ms Dr Others TERMS AND CONDITIONS DISCLAIMER Please note that trainers and topics were confirmed at the time of publishing; however, PetroSync may necessitate substitutions, alterations or cancellations of the trainers or topics. As such, PetroSync reserves the right to change or cancel any part of its published programme due to unforeseen circumstances. Any substitutions or alterations will be updated on our web page as soon as possible. DATA PROTECTION The information you provide will be safeguarded by PetroSync that may be used to keep you informed of relevant products and services. As an international group we may transfer your data on a global basis for the purpose indicated above. If you do not want us to share your information with other reputable companies, please tick this box CANCELLATION POLICY Delegates who cancel less than fifteen (15) working days of the training course or after the training is officially confirmed run by , or who do not attend the course, are liable to pay the full course fee and no refunds will be granted. You may substitute delegates at any time as long as reasonable advance notice is given to Petrosync In the event that PetroSync cancels or postpones an event for any reason and that the delegate is unable or unwilling to attend in on the rescheduled date, you will receive a credit voucher for 100% of the contract fee paid. You may use this credit voucher for another PetroSync to be mutually agreed with PetroSync, which must occur within a year from the date of postponement. PetroSync is not responsible for any loss or damage as a result of the cancellation policy. PetroSync will assume no liability whatsoever in the event this event is cancelled, rescheduled or postponed due to any Act of God, fire, act of government or state, war, civil commotion, insurrection, embargo, industrial action, or any other reason beyond management control. CERTIFICATE OF ATTENDANCE 80% attendance is required for PetroSync's Certificate DETAILS Please accept our apologies for mail or that is incorrectly addressed. Please us at registration@petrosync.com and inform us of any incorrect details. We will amend them accordingly. CHARGES & FEE(s) - For Payment by Direct TelegraphicTransfer, client has to bear both local and oversea bank charges. - For credit card payment, there is additional 4% credit card processsing fee. All bank charges to be borne by payer. Please ensure that PetroSync Global Pte Ltd receives the full invoiced amount. Confirmation I agree to PetroSync s terms & conditions,payment terms and cancellation policy. Authorized Signature : PAYMENT TERMS : Payment is due in full at the time of registration. Full payment is mandatory for event attendance.