GENERAL PURPOSE ENGINE

Transcription

1 GENERAL PURPOSE ENGINE 1 13Z2B401 Honda Motor Co., Ltd. 2003

2 FOREWORD INDEX 1 ENGINE GROUP 2 PART NUMBER INDEX 3 PART NAME INDEX 4

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4 B 1 Instruction for use of parts catalogue CONTENTS Address Page This parts catalogue was prepared based on the latest information available as of August 10, See the parts catalogue news for any revision that is made after August 10, Always specify the part number when ordering a part. Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. How to refer to the part information... 2 Part catalogue structure... 3 When the parts were revised... 4 Abbreviations used in the parts catalogue... 4 How to check the part block and serial numbers... 5 Models, parts catalogue codes and applicable serial numbers... 6 Features of each type... 6 Fuel hose, general purpose hoses and vinyl hose... 7 How to use the flat rate time (F.R.T.)... 8 Illustrated index ENGINE GROUP PART NO. INDEX PART NAME INDEX B 2 B 3 B 4 B 4 B 5 B 6 B 6 B 7 B 8 B10 C 1 D 1 E Initial version issue date August 10, 2003 Honda Motor Co., Ltd E 1

5 B 2 How to refer to the part information Reference with Illustrated index 1 Reference with Part number index Reference with Part name index E

6 B 3 Part catalogue structure Address number Address is provided (in place of the page ) to help you refer to the part with the part or part name. Block title Block number Service item/flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Honda color code Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note Notes are shown with the parentheses in the part name column. Required quantity Required QTY shown in the parenthesis or parentheses indicates the optional part. Required QTY marked with N Indicates the optional part that should be selected as needed. Required QTY indicates the number of the part used in the block. Serial number Type When the type column is blank, it indicates that the part is applicable to all types. As the type of the actual unit may differ from the parts catalogue, type please refer to Models, types and applicable serial numbers for confirmation. 1 Parts enclosed within a dotted line are covered in a different block. A hollow arrow indicates the block for the parts enclosed within a dotted line E A solid arrow indicates the block the part in question is connected to. 3

7 B 4 When the parts were revised Abbreviations used in the parts catalogue 1 The number has been used from the initial model without revision. Be sure to check the serial number!! When shown at the left side, it is applicable to the models of and the subsequent numbers. When shown at the right side, it is applicable to the models up to The following abbreviations are used in the parts name column. A... Ampere A.C.... Alternating current ASSY.... Assembly AT.... Automatic transmission C.D.I.... Capacitive discharge ignition COMP.... Complete D.C.... Direct current EX.... Exhaust G.F.C.I... Ground fault circuit interruptor HEX.... Hexagonal H.S.T.... Hydrostatic transmission FR....Front IN....Inlet L (100L).Link (100 Links) L....Left MM...Millimeter MT....Manual Transmission P.T.O....Power take off R....Right RR....Rear STD....Standard T (22T)...Tooth (22 Teeth) V...Volt W...Watt E

8 B 5 How to check the part block and serial numbers Part block Engine parts E-3~ Carburetor parts E-14 1 Numbers needed Stamped engine number Stamped carburetor identification number Check point DZ2B-B - CARBURETOR IDENTIFICATION NUMBER - CARBURETOR IDENTIFICATION NUMBER TYPE ENGINE SERIAL NUMBER DZ2B-A E 5

9 B 6 Models, parts catalogue codes and applicable serial numbers 1 Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Model Type A1G7 Parts catalogue type A1G7 Applicable engine serial Applicable carburetor identification A2G7 A2G7 N1G7 N1U N1G7 N1U GJABA ~ BB62L A N2G7 N2G7 N2U N2U * Of carburetor identification numbers, only the portions underlined in the example below are used for registration. BB 62L A KC Features of each type See the following table for the features of each type. Model Specifications Crankshaft Flywheel brake Type A1G7 A2G7 N1G7 N1U N2G7 N2U 135.7mm Straight 117.4mm Straight E

10 B 7 Fuel hose, general purpose hoses and vinyl hose The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name. When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.) 1 Bulk part number of fuel hose, general purpose hose and vinyl hose. Example: M Bulk part number: Refers to the bulk part. Marking code (fuel hose and general purpose hose) Change code (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m } Application or specification of some parts is not settled. I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 50: 5.0 mm 35: 3.5 mm 55: 5.3 mm, 5.5 mm 45: 4.5 mm 65: 6.5 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm 11: 11 mm 91: 12 (outside dia. 15) mm 92: 12 (outside dia. 16) mm 12: 12 (outside dia. 17) mm 14: 14 mm 17: 17 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 12: ID. 5.0, OD. 7.0 mm 03: ID. 3.0, OD. 6.0 mm 10: ID. 5.0, OD. 8.0 mm 05: ID. 3.5, OD. 6.5 mm 11: ID. 5.0, OD. 9.0 mm 07: ID. 4.0, OD. 7.0 mm 14: ID. 6.0, OD. 9.0 mm 08: ID. 4.5, OD. 6.5 mm 17: ID. 7.0, OD. 9.0 mm 09: ID. 4.5, OD. 8.0 mm 19: ID. 7.0, OD mm 21: ID. 8.0, OD. 9.0 mm 23: ID. 8.0, OD mm 25: ID. 9.0, OD mm 27: ID. 9.0, OD mm 33: ID. 10.0, OD mm 36: ID. 11.0, OD mm 37: ID. 11.0, OD mm 38: ID. 12.0, OD mm 39: ID. 12.0, OD mm 40: ID. 12.0, OD mm 43: ID. 13.0, OD mm 45: ID. 14.0, OD mm 50: ID. 16.0, OD mm 55: ID. 17.5, OD mm 60: ID. 22.0, OD mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part E 7

11 B 8 How to use the flat rate time (F.R.T.) 1 This F.R.T. (Flat Rate Time) is used to determine the standard labor time allowed for replacement of parts covered by the warranty during the period the warranty is in effect. The F.R.T. for those parts which are not listed herein should be determined from the operation closely related to the replacement of that part. 1. The F.R.T. is based on the following servicing conditions a. A liberal allowance is added to the net servicing time. b. Standard times specified are based on the condition that the necessary servicing tools listed in the service manual which describes the Honda service policy are available close at hand and the work performed by a mechanic with normal skill. c. Time required for inspection and operational test following the servicing is included in the F.R.T. d. The F.R.T. for marked parts are same as the F.R.T. for the representative part above. e. The F.R.T. shown with (*) includes engine removal and installation. 2. Method of computing The job times are listed in tenth of an hour to simplify computation. (Example) 0.3 = 18 minutes 5.6 = 5 hours and 36 minutes CONVERSION CHART Hours Minutes Hours Minutes E

12 B 9 3. Computing the F.R.T. The following are only examples and do not reflect the actual F.R.T. for this product. When several jobs are performed at the same time, make the calculation in the following manner. a. Jobs of non duplicated nature The F.R.T. for the job is obtained by totalling the F.R.T. for each part replaced. (Example) Replacement of head cover gasket and oil filter. Service item F.R.T. Packing, cylinder head cover 0.5 Cartridge, oil filter 0.5 The F.R.T. for the job is: = 1.0 b. Jobs of duplicated nature Take the F.R.T. for the last part to be replaced. (Example) Replacement of piston and cylinder head gasket. Service item F.R.T. Gasket comp., cylinder head 3.0 Piston *5.0 The F.R.T. for the job is: 5.0 c. Jobs of partially related nature Total up the F.R.T. for all of the parts replaced and then subtract the F.R.T. for the duplicated operation (i.e., cylinder head gasket service). (Example) Replacement of valve and cylinder head. Service item F.R.T. Valve *3.0 Head assy., cylinder *4.0 Gasket comp., cylinder head *2.5 The F.R.T. for the job is: ( ) = 4.5 The F.R.T. shown with (*) includes engine removal and installation. The parts, having the same number of man-hour, are identified by a mark, and classified under the title of their representative work. 4. Adjustment, cleaning Item Service item F.R.T. Adjustment Cleaning Valve clearance Carburetor Governor Carburetor Air cleaner element Spark plug E 9

13 ENGINE GROUP B10 E-3 CYLINDER BARREL C1 E-6 OIL PAN C 2 E-7 CRANKSHAFT C3 2 E-8 PISTON/CONNECTING ROD C4 E-10 CAMSHAFT PULLEY C 5 E-11 RECOIL STARTER C6 E-12 FAN COVER C7 E-14 CARBURETOR C 8 E-15 AIR CLEANER C E

14 ENGINE GROUP B11 E-16 MUFFLER C10 E-19 FLYWHEEL C11 E-22 CONTROL C12 E-28 LABEL C E 11

15 E-3 CYLINDER BARREL C 1 Service item F.R.T. PLUG, SPARK 0.1 COVER COMP., BREATHER 0.2.COVER, CYLINDER HEAD.PACKING, HEAD COVER OIL SEAL, 25.4X74X6 1.3 BEARING, RADIAL BALL 1.4 BARREL ASSY., CYLINDER Part Description Reqd. QTY Z2A-405 BARREL ASSY., CYLINDER Z2A-000 COVER, CYLINDER HEAD Z2A-000 PACKING, HEAD COVER ZL8-000 COVER COMP., BREATHER BOLT, FLANGE, 6X14(CT200) BOLT, FLANGE, 6X BEARING, RADIAL BALL Z2A-003 OIL SEAL, 25.4X74X PLUG, SPARK (BPR6ES)(NGK) 1 Serial E

16 E-6 OIL PAN C 2 Service item F.R.T. O-RING, 14.8X SHAFT, GOVERNOR ARM 0.4 HOLDER, GOVERNOR WEIGHT 0.5 (INC. RELATIVE PART).OIL SEAL, 28X41.25X6 PAN ASSY., OIL Part Description Reqd. QTY Serial Z0Y-406 PAN ASSY., OIL A1G7,A2G7,N1G7,N2G7,N2U Z0Y N1U ZE6-000 PACKING, OIL FILLER CAP ZM0-000 EXTENSION, OIL FILLER ZM0-000 WASHER, EXTENSION ROCK ZM0-801 GAUGE ASSY., OIL LEVEL ZM0-010 SHAFT COMP., GOVERNOR HOLDER ZM0-010 GOVERNOR ASSY ZL8-000 WEIGHT, GOVERNOR ZM0-000 HOLDER, GOVERNOR WEIGHT ZE1-000 PIN, GOVERNOR WEIGHT ZE1-000 SLIDER, GOVERNOR ZM0-000 SHAFT, GOVERNOR ARM BOLT, FLANGE, 6X14(CT200) BOLT, FLANGE, 6X ZE1-000 WASHER, THRUST, 6MM ZE1-000 CLIP, GOVERNOR HOLDER ZL8-003 OIL SEAL, 28X41.25X KF0-003 O-RING, 14.8X2.4(ARAI) WASHER, PLAIN, 6MM PIN, LOCK, 8MM DOWEL PIN, 8X E 13

17 E-7 CRANKSHAFT C 3 Service item F.R.T. CRANKSHAFT COMP Part Description Reqd. QTY Serial ZM0-000 CRANKSHAFT COMP A1G7,N1G7,N1U ZM0-600 CRANKSHAFT COMP A2G7,N2G7,N2U ZL8-000 WASHER, THRUST E

18 E-8 PISTON/CONNECTING ROD C 4 Service item F.R.T. ROD ASSY., CONNECTING 1.0 PISTON 1.1.RING SET, PISTON 2 Part Description Reqd. QTY Z2A-004 RING SET, PISTON (TEIKOKU) Z2A-000 PISTON ZE0-000 PIN, PISTON ZL8-000 ROD ASSY., CONNECTING ZE1-000 BOLT, CONNECTING ROD ZE0-000 CLIP, PISTON PIN, 13MM 2 Serial E 15

19 E-10 CAMSHAFT PULLEY C 5 Service item F.R.T. ARM, IN. VALVE ROCKER 0.3 (ADD 0.1 FOR EACH.) O-RING, 6.8X PULLEY COMP., CAMSHAFT BELT, TIMING 1.0 SEAL, VALVE STEM 1.3.VALVE (ADD 0.1 FOR EACH.) 2 Part Description Reqd. QTY ZM0-003 SEAL, VALVE STEM ZL8-010 PULLEY COMP., CAMSHAFT ZL8-000 SHAFT, CAM PULLEY Z0J-014 BELT, TIMING (84HU7 G-200) ZL8-000 ARM, IN. VALVE ROCKER ZL8-000 ARM, EX. VALVE ROCKER ZL8-000 SHAFT, ROCKER ARM ZL8-000 VALVE, IN ZL8-000 VALVE, EX ZL8-000 SPRING, VALVE ZE1-000 RETAINER, IN. VALVE SPRING SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING ZM0-V31 O-RING, 6.8X1.9(ARAI) 1 Serial E

20 E-11 RECOIL STARTER C 6 Service item F.R.T. GRIP, STARTER 0.1.STARTER ASSY., RECOIL ROPE, RECOIL STARTER Part Description Reqd. QTY Serial ZM0-013ZA STARTER ASSY., RECOIL *NH1*...BLACK N1U,N2U ZM0-013ZC *R280*...POWER RED N1U,N2U ZM0-632ZA *NH1*...BLACK A1G7,A2G7,N1G7,N2G ZM0-632ZD *R280*...POWER RED A1G7,A2G7,N1G7,N2G ZL8-003 GRIP, STARTER ZL8-003 ROPE, RECOIL STARTER N1U,N2U ZL A1G7,A2G7,N1G7,N2G ZM0-000 NUT, FLANGE, 6MM E 17

21 E-12 FAN COVER C 7 Service item F.R.T. COCK ASSY., FUEL 0.1.TUBE, FUEL TANK BOLT, STUD 0.2 (ADD 0.1 FOR EACH.).BRACKET, FUEL COCK.COVER COMP., FAN.TUBE, FUEL 2 Part Description Reqd. QTY ZH8-000 RUBBER, SUPPORTER (107MM) ZG9-M03 COCK ASSY., FUEL ZG9-M00 BRACKET, FUEL COCK ZL8-013 CAP ASSY., FUEL TANK ZL8-003 SPONGE, FUEL CAP BREATHER ZL8-003 PACKING, FUEL CAP Z0L-000 TUBE, FUEL TANK ZM0-000 TUBE, FUEL Z0L-000ZA COVER COMP., FAN *NH1*...BLACK Z0L-000ZD *R280*...POWER RED ZL8-000 BOLT, STUD Z0L-800 COLLAR, FUEL COCK SCREW-WASHER, 5X CLIP, TUBE (B8) CLIP, TUBE (B10) CLIP, TUBE (C9) 1 Serial E

22 E-14 CARBURETOR C 8 Service item F.R.T. SCREW SET 0.2 (REF NO,4) CARBURETOR ASSY. 0.3.GUIDE COMP., AIR.INSULATOR, CARBURETOR.PACKING, CARBURETOR (SAME TIME FOR TWO UNITS).PACKING, INSULATOR FLOAT SET 0.4.JET, MAIN,.VALVE, FLOAT 2 Part Description Reqd. QTY PACKING SET ZL1-003 FLOAT SET CHAMBER SET, FLOAT ZG0-W00 SCREW SET ZE1-811 SCREW SET, DRAIN ZE0-005 SCREW SET ZG0-901 SCREW SET Z2B-003 CARBURETOR ASSY. (BB62L A) ZM0-003 VALVE, FLOAT Z2B-003 NOZZLE, MAIN ZL8-000 INSULATOR, CARBURETOR ZL8-000 PACKING, INSULATOR PACKING, CARBURETOR ZL8-000 PACKING, CARBURETOR ZM0-000 GUIDE COMP., AIR H SCREW, PAN, 5X JET, MAIN, #60 (1) JET, MAIN, #62 (1) JET, MAIN, #65 1 Serial E 19

23 E-15 AIR CLEANER C 9 Service item F.R.T. ELEMENT, AIR CLEANER 0.1.TUBE, BREATHER CASE ASSY., AIR CLEANER 0.2.PACKING, AIR CLEANER 2 Part Description Reqd. QTY ZM0-000 TUBE, BREATHER ZL8-003 ELEMENT, AIR CLEANER Z2A-000 GRID, AIR CLEANER Z2A-000 FILTER, OUTER (WET) ZM0-000 CASE ASSY., AIR CLEANER ZM0-000 PACKING, AIR CLEANER Z2B-000 COVER, AIR CLEANER (DUAL) ZM0-000 BOLT, FLANGE, 6X86(CT200) BOLT, FLANGE, 6X14 1 Serial E

24 E-16 MUFFLER C10 Service item F.R.T. PROTECTOR, MUFFLER 0.1 GASKET, MUFFLER 0.2.MUFFLER COMP. 2 Part Description Reqd. QTY ZM0-000 MUFFLER COMP Z0L-000 PROTECTOR, MUFFLER ZL8-305 GASKET, MUFFLER (1) ZL8-000 BOLT, FLANGE, 6X79(CT200) BOLT, FLANGE, 6X12(CT200) 3 Serial E 21

25 E-19 FLYWHEEL C11 Service item F.R.T. CORD, STOP SWITCH 0.1.SWITCH ASSY., ENGINE STOP COIL ASSY., IGNITION 0.2.SPRING, BRAKE LEVER BRAKE ASSY. 0.3.FLYWHEEL ASSY..FLYWHEEL COMP..PLATE, SIDE 2 Part Description Reqd. QTY Serial KEY, SPECIAL WOODRUFF, 25X ZM0-J20 PLATE, SIDE N1G7,N1U,N2G7,N2U Z0J-003 COIL ASSY., IGNITION Z0J-000 FLYWHEEL ASSY N1G Z0L A1G7,A2G7,N1U,N2U Z0J-003 FLYWHEEL COMP N2G Z0L-000 CORD, STOP SWITCH A1G7,A2G ZM0-003 SWITCH ASSY., ENGINE STOP (N.C) A1G7,A2G ZM0-000 BRAKE ASSY A1G7,A2G ZM0-000 SPRING, BRAKE LEVER A1G7,A2G BOLT, FLANGE, 6X12(CT200) N1G7,N1U,N2G7,N2U BOLT, FLANGE, 6X14(CT200) A1G7,A2G ZE1-000 BOLT, FLANGE, 6X23(CT200) A1G7,A2G BOLT, FLANGE, 6X20(CT200) NUT, SPECIAL, 14MM CLIP A, CABLE A1G7,A2G SCREW-WASHER, 4X A1G7,A2G WASHER, PLAIN, 4MM A1G7,A2G E

26 E-22 CONTROL C12 Service item F.R.T. SPRING, GOVERNOR 0.1.SPRING, LEVER.SWITCH ASSY., ENGINE STOP ARM, GOVERNOR 0.2.ROD, GOVERNOR.SPRING, THROTTLE RETURN BASE COMP., CONTROL 0.3.ROD, CHOKE.SPRING, CONTROL LEVER RETURN 2 Part Description Reqd. QTY Serial ZM0-010 ARM, GOVERNOR ZM0-000 ROD, GOVERNOR ZM0-000 SPRING, GOVERNOR N1U,N2U ZM A1G7,A2G7,N1G7,N2G ZM0-000 SPRING, THROTTLE RETURN ZE7-300 SPRING, LEVER ZM0-802 BASE COMP., CONTROL N1U,N2U ZM0-871 BASE COMP., CONTROL A1G7,A2G ZM N1G7,N2G SPRING, CONTROL ADJUSTING A1G7,A2G7,N1G7,N2G ZM0-000 SPRING, CONTROL LEVER RETURN N1G7,N1U,N2G7,N2U ZG1-M10 COLLAR, STOPPER A1G7,A2G7,N1G7,N2G VG3-000 HOLDER, CABLE ZM0-000 ROD, CHOKE ZM0-800 CORD, STOP SWITCH N1G7,N1U,N2G7,N2U ZL8-003 SWITCH ASSY., ENGINE STOP (N.O) N1G7,N1U,N2G7,N2U ZE5-010 BOLT, GOVERNOR ARM ZE7-W00 SCREW, RECESSED, 5X A1G7,A2G7,N1G7,N2G ZM0-000 BOLT, FLANGE, 6X45(CT200) CLIP A, CABLE N1G7,N1U,N2G7,N2U A SCREW, PAN, 5X SCREW-WASHER, 4X N1G7,N1U,N2G7,N2U NUT, FLANGE, 6MM WASHER, PLAIN, 4MM N1G7,N1U,N2G7,N2U E 23

27 E-28 LABEL C13 Service item F.R.T. NOT INFORMATION - 2 Part Description Reqd. QTY Serial Z2B-000 MARK, EMBLEM (5.5) A1G7,A2G7,N1G7,N1U,N2G ZE2-020 LABEL, E-SPEC ZM3-800 MARK (C-TICK) N1U,N2U E

28 PART NO. INDEX D 1 Part Number Address Page Part Number Address Page Part Number Address Page Part Number Address Page Part Number Address Page Z0Y-406 C Z0Y-408 C Z2A-405 C ZM0-003 C Z2A-000 C Z2A-000 C ZL8-000 C Z2A-004 C Z2A-000 C ZE0-000 C ZL8-000 C ZM0-000 C ZM0-600 C C ZL8-010 C ZL8-000 C Z0J-014 C ZL8-000 C ZL8-000 C ZL8-000 C ZL8-000 C ZL8-000 C ZL8-000 C ZE1-000 C ZE6-000 C ZM0-000 C ZM0-000 C ZM0-801 C ZM0-000 C C ZL1-003 C C ZG0-W00 C ZE1-811 C ZE0-005 C ZG0-901 C Z2B-003 C ZM0-003 C Z2B-003 C ZL8-000 C ZL8-000 C C ZL8-000 C ZM0-010 C ZM0-010 C ZL8-000 C ZM0-000 C ZE1-000 C ZE1-000 C ZM0-000 C ZM0-010 C ZM0-000 C ZM0-000 C ZM0-870 C ZM0-000 C ZE7-300 C ZM0-802 C ZM0-871 C ZM0-881 C C ZM0-000 C ZG1-M10 C VG3-000 C ZM0-000 C ZH8-000 C ZG9-M03 C ZG9-M00 C ZL8-003 C Z2A-000 C Z2A-000 C ZM0-000 C ZM0-000 C Z2B-000 C ZL8-013 C ZL8-003 C ZL8-003 C Z0L-000 C ZM0-000 C ZM0-000 C Z0L-000 C ZL8-305 C Z0L-000ZA C Z0L-000ZD C ZM0-J20 C ZM0-000 C ZM0-013ZA C ZM0-013ZC C ZM0-632ZA C ZM0-632ZD C ZL8-003 C ZL8-003 C ZL8-631 C Z0J-003 C Z0J-000 C Z0L-010 C Z0J-003 C Z0L-000 C ZM0-800 C ZL8-003 C ZM0-003 C ZM0-000 C ZM0-000 C Z2B-000 C ZE2-020 C ZM3-800 C ZE1-000 C ZM0-000 C ZL8-000 C C C C C C C ZE5-010 C ZE7-W00 C ZM0-000 C ZE1-000 C C ZL8-000 C C C C ZM0-000 C C ZL8-000 C ZE1-000 C E ZE0-000 C ZE1-000 C C C C Z2A-003 C ZL8-003 C ZM0-V31 C KF0-003 C Z0L-800 C H C A C C C C C C C C C C C C C C C C C C

29 PART NAME INDEX E Part name [ A ] ARM, EX. VALVE ROCKER C ARM, GOVERNOR C ARM, IN. VALVE ROCKER C [ B ] BARREL ASSY., CYLINDER C BASE COMP., CONTROL C BEARING, RADIAL BALL C BELT, TIMING C BOLT, CONNECTING ROD C BOLT, FLANGE, 6X12 C C BOLT, FLANGE, 6X14 C C C C BOLT, FLANGE, 6X20 C BOLT, FLANGE, 6X23 C BOLT, FLANGE, 6X25 C C BOLT, FLANGE, 6X45 C BOLT, FLANGE, 6X79 C BOLT, FLANGE, 6X86 C BOLT, GOVERNOR ARM C BOLT, STUD C BRACKET, FUEL COCK C BRAKE ASSY. C [ C ] CAP ASSY., FUEL TANK C CARBURETOR ASSY. C CASE ASSY., AIR CLEANER C CHAMBER SET, FLOAT C CLIP A, CABLE C C CLIP, GOVERNOR HOLDER C CLIP, PISTON PIN, 13MM C CLIP, TUBE C COCK ASSY., FUEL C COIL ASSY., IGNITION C COLLAR, FUEL COCK C COLLAR, STOPPER C CORD, STOP SWITCH C C COVER COMP., BREATHER C COVER COMP., FAN C COVER, AIR CLEANER C COVER, CYLINDER HEAD C CRANKSHAFT COMP. C Address Page Part name Address Page Part name Address Page [ D ] DOWEL PIN, 8X20 C [ E ] ELEMENT, AIR CLEANER C EXTENSION, OIL FILLER C [ F ] FILTER, OUTER C FLOAT SET C FLYWHEEL ASSY. C FLYWHEEL COMP. C [ G ] GASKET, MUFFLER C GAUGE ASSY., OIL LEVEL C GOVERNOR ASSY. C GRID, AIR CLEANER C GRIP, STARTER C GUIDE COMP., AIR C [ H ] HOLDER, CABLE C HOLDER, GOVERNOR WEIGHT C [ I ] INSULATOR, CARBURETOR C [ J ] JET, MAIN, C [ K ] KEY, SPECIAL WOODRUFF, 25X18 C [ L ] LABEL, E-SPEC C [ M ] MARK C MARK, EMBLEM C MUFFLER COMP. C [ N ] NOZZLE, MAIN C NUT, FLANGE, 6MM C C NUT, SPECIAL, 14MM C NUT, TAPPET ADJUSTING C E [ O ] OIL SEAL, 25.4X74X6 C OIL SEAL, 28X41.25X6 C O-RING, 14.8X2.4 C O-RING, 6.8X1.9 C [ P ] PACKING SET C PACKING, AIR CLEANER C PACKING, CARBURETOR C PACKING, FUEL CAP C PACKING, HEAD COVER C PACKING, INSULATOR C PACKING, OIL FILLER CAP C PAN ASSY., OIL C PIN, GOVERNOR WEIGHT C PIN, LOCK, 8MM C PIN, PISTON C PISTON C PLATE, SIDE C PLUG, SPARK C PROTECTOR, MUFFLER C PULLEY COMP., CAMSHAFT C [ R ] RETAINER, IN. VALVE SPRING C RING SET, PISTON C ROD ASSY., CONNECTING C ROD, CHOKE C ROD, GOVERNOR C ROPE, RECOIL STARTER C RUBBER, SUPPORTER C [ S ] SCREW-WASHER, 4X12 C C SCREW-WASHER, 5X10 C SCREW SET C SCREW SET, DRAIN C SCREW, PAN, 5X16 C SCREW, PAN, 5X6 C SCREW, RECESSED, 5X28 C SCREW, TAPPET ADJUSTING C SEAL, VALVE STEM C SHAFT COMP., GOVERNOR HOLDER C SHAFT, CAM PULLEY C SHAFT, GOVERNOR ARM C SHAFT, ROCKER ARM C SLIDER, GOVERNOR C SPONGE, FUEL CAP BREATHER C SPRING, BRAKE LEVER C SPRING, CONTROL ADJUSTING C

30 PART NAME INDEX E 2 Part name SPRING, CONTROL LEVER RETURN C SPRING, GOVERNOR C SPRING, LEVER C SPRING, THROTTLE RETURN C SPRING, VALVE C STARTER ASSY., RECOIL C SWITCH ASSY., ENGINE STOP C C [ T ] TUBE, BREATHER C TUBE, FUEL C TUBE, FUEL TANK C [ V ] VALVE, EX. C VALVE, FLOAT C VALVE, IN. C [ W ] WASHER, EXTENSION ROCK C WASHER, PLAIN, 4MM C C WASHER, PLAIN, 6MM C WASHER, THRUST C WASHER, THRUST, 6MM C WEIGHT, GOVERNOR C Address Page Part name Address Page Part name Address Page E 27

31 1 FOREWORD INDEX 2 ENGINE GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX

32 E.N A Published by Honda Motor Co., Ltd. Printed in Japan

33 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE October 12, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 001 Block Note Part Description E-15 2 D ZL8-003 ELEMENT, AIR CLEANER... 1 E ZL8-013 *PARTS NO. DELETION Reqd.QTY Serial NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

34 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA July 18,2004 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 002 Block Note Part Description E-10 8 E ZL8-000 *PARTS NO. DELETION Reqd.QTY Serial D Z0J-000 VALVE, IN NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

35 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE November 21, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 003 Block Note Part Description Reqd.QTY Serial E-14 9 L ZM0-003 VALVE, FLOAT (CARBURETOR NO.) BB62L A A ZM (CARBURETOR NO.) 1 BB62L B NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

36 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE January 02, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE TITLE Printed in Japan NEWS NO. 004 Block Note Part Description E-11 1 E ZM0-013ZA *PARTS NO. DELETION Reqd.QTY Serial E ZM0-013ZC *PARTS NO. DELETION E ZM0-632ZA *PARTS NO. DELETION E ZM0-632ZD *PARTS NO. DELETION D ZM0-023ZA STARTER ASSY., RECOIL *NH1*...BLACK N1U,N2U D ZM0-023ZC *R280*...POWER RED N1U,N2U D ZM0-633ZA STARTER ASSY., RECOIL (LONG ROPE) *NH1*...BLACK A1G7,A2G7,N1G7,N2G7 D ZM0-633ZD *R280*...POWER RED A1G7,A2G7,N1G7,N2G7 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

37 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE December 18, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE TITLE Printed in Japan NEWS NO. 005 Block Note Part Description Reqd.QTY Serial E Z0J-003 COIL ASSY., IGNITION (PHELON) (USE FOR F/W OF PHELON) N1G7,N2G A1G7,A2G7,N1U,N2U A ZL8-004 COIL ASSY., IGNITION (TEC) (USE FOR F/W OF TEC) A1G7,A2G7,N1U,N2U Z0L-010 FLYWHEEL ASSY. (PHELON) (USE FOR IGN. COIL OF PHELON) A1G7,A2G7,N1U,N2U A ZM0-000 FLYWHEEL ASSY. (TEC) (USE FOR IGN. COIL OF TEC) A1G7,A2G7,N1U,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

38 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE December 25, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE TITLE Printed in Japan NEWS NO. 006 Block Note Part Description E-10 5 E ZL8-000 *PARTS NO. DELETION Reqd.QTY Serial D Z0J-000 ARM, IN. VALVE ROCKER E ZL8-000 *PARTS NO. DELETION D Z0J-000 ARM, EX. VALVE ROCKER E Z0J-000 *PARTS NO. DELETION D ZL8-000 VALVE, IN E-22 2 E ZM0-000 *PARTS NO. DELETION D Z0L-800 ROD, GOVERNOR... 1 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

39 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE January 02, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE TITLE Printed in Japan NEWS NO. 007 Block Note Part Description Reqd.QTY Serial E-28 2 T ZE2-020 LABEL, E-SPEC (15.5X27.5) N1U,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

40 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA April 30,2006 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 008 Block E-12 Note Part Description FAN COVER Reqd.QTY Serial E D ZL8-300 COLLAR, FAN COVER... 3 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

41 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE September 24, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS PARTS NAME CORRECTED Printed in Japan NEWS NO. 009 Block Note Part Description Reqd.QTY Serial E-19 5 Z Z0J-013 FLYWHEEL COMP. (PHELON) (USE FOR IGN. COIL OF PHELON) N2G7 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

42 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE October 01, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 010 Block E-28 Note Part Description LABEL Reqd.QTY Serial E-28 3 E ZM3-800 *PARTS NO. DELETION NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

43 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE October 22, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 011 Block E-6 Note Part Description OIL PAN Reqd.QTY Serial ILLUSTRATION CORRECTED NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

44 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA March 11,2007 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 012 Block Note Part Description E-19 2 E ZM0-J20 *PARTS NO. DELETION Reqd.QTY Serial D Z0L-000 PLATE, SIDE N1G7,N1U,N2G7,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2

45 BOOK:13Z2B401 Block E-28 Note Part Description LABEL PARTS CATALOGUE NEWS Reqd.QTY Serial E-28 4 D ZH7-810 LABEL, WARNING (NOT CERTIFIED FOR SALE) N1U,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2

46 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA April 27,2007 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE NEWS Printed in Japan NEWS NO A3G7 AND A4G7 TYPES sales parts information NOTE: This Parts Catalogue News explains only the parts of the different model that are produced to conform to addition of the -A3G7 and A4G7 types. As for the parts not listed on this Parts Catalogue News, use the parts of the -A1G7 and A2G7 types. Models, parts catalogue codes and applicable serial numbers Model Type Parts catalogue type Applicable engine serial Applicable carburetor identification A1G7 Base type A1G7 BB62L A A3G7 Additional type A3G7 A2G7 Base type A2G7 GJABA ~ BB65F A BB62L A A4G7 Additional type A4G7 BB65F A 1/5

47 BOOK:13Z2B401 PARTS CATALOGUE NEWS Features of each type Model Base type Additional type Base type Additional type Specifications Crankshaft Flywheel brake 22.2mm Ø X 135.7mm Straight 22.2mm Ø X 117.4mm Straight 25mm Ø X 135.7mm Straight 25mm Ø X 117.4mm Straight Type A1G7 A3G7 A2G7 A4G7 2/5

48 BOOK:13Z2B401 Block E-7 CRANKSHAFT Part Description PARTS CATALOGUE NEWS Reqd.QTY Base Part E-7 1 CRANKSHAFT COMP.... O ZM0-000 A3G7 2 CRANKSHAFT COMP.... O ZM0-600 A4G ZM0-610 CRANKSHAFT COMP A3G ZM0-620 CRANKSHAFT COMP A4G7 E Z2A-014 RING SET, PISTON (STD.) (TEIKOKU) Z2A Z2A-010 PISTON Z2A Z0J-000 ROD ASSY., CONNECTING ZL8-000 E Z0J-000 VALVE, IN. (ROCKNEL) Z0J-000 RETAINER, VALVE SPRING ZE1-000 E-11 1 STARTER ASSY., RECOIL (LONG ROPE) *R280*...POWER RED O ZM0-633ZD 3/5

49 BOOK:13Z2B401 Block E-12 FAN COVER Part Description PARTS CATALOGUE NEWS Reqd.QTY Base Part E-12 2 COCK ASSY., FUEL... O ZG9-M03 3 BRACKET, FUEL COCK... O ZG9-M Z0M-000 CAP ASSY., FUEL TANK ZL SPONGE, FUEL CAP BREATHER ZL ZE7-000 PACKING, FUEL CAP ZL TUBE, FUEL, 5.3X150 ( M) Z0L TUBE, FUEL... O ZM COVER COMP., FAN *R280*...POWER RED O Z0L-000ZD 15 CLIP, TUBE (C9)... O ZM0-003 COCK ASSY., FUEL ZM0-800 TUBE, FUEL /5

50 BOOK:13Z2B401 Block Part Description CLIP, TUBE (B8)... 1 PARTS CATALOGUE NEWS Reqd.QTY Base Part E Z2B-J01 CARBURETOR ASSY. (BB65F A) Z2B-003 E ZL8-014 COIL ASSY., IGNITION (TEC) (USE FOR F/W OF TEC) ZL8-004 E ZM0-872 BASE COMP., CONTROL ZM0-871 E-28 LABEL E-28 1 MARK, EMBLEM ( )... O Z2B ZH7-840 LABEL, WARNING (NOT CERTIFIED FOR SALE) Z2B-010 MARK, EMBLEM (160) /5

51 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE August 09, Z2B401 13Z2B4EA/FA Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 014 Block Note Part Description Reqd.QTY Serial E-8 1 L Z2A-004 RING SET, PISTON (STD.) (TEIKOKU) A1G7,A2G7,N1G7,N1U,N2G7,N2U T Z2A A3G7,A4G A1G7,A2G7,N1G7,N1U,N2G7,N2U 2 L Z2A-000 PISTON A1G7,A2G7,N1G7,N1U,N2G7,N2U T Z2A A3G7,A4G A1G7,A2G7,N1G7,N1U,N2G7,N2U E-28 4 T ZH7-840 LABEL, WARNING (NOT CERTIFIED FOR SALE) A3G7,A4G A1G7,A2G7,N1G7,N2G7 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1

52 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA April 07,2008 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 015 Block Note Part Description E-14 CARBURETOR Reqd.QTY Serial E-14 3 L CHAMBER SET, FLOAT N1G7,N2G7 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2

53 BOOK:13Z2B401 Block PARTS CATALOGUE NEWS Reqd.QTY Note Part Description Serial (CARBURETOR NO.) BB65F A A1G7,A2G7,A3G7,A4G7,N1U,N2U 5 L ZE1-811 SCREW SET, DRAIN N1G7,N2G7 (CARBURETOR NO.) BB65F A A1G7,A2G7,A3G7,A4G7,N1U,N2U 19 D Z0L-881 CHAMBER SET, FLOAT (CARBURETOR NO.) 1 BF65F B A1G7,A2G7,A3G7,A4G7,N1U,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2

54 PARTS CATALOGUE NEWS CODE NO. BOOKLET TYPE MICRO- FICHE 13Z2B401 13Z2B4EA/FA June 19,2009 Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED PARTS CATALOGUE NEWS Printed in Japan NEWS NO. 016 Block Reqd.QTY Serial E-14 8 L Z2B-003 CARBURETOR ASSY. (BB62L A) N1G7,N2G A1G7,A2G7,N1U,N2U Z2B-J01 CARBURETOR ASSY. (BB65F A) A3G7,A4G7 A Z2B-J02 CARBURETOR ASSY. (BB65F B) A1G7,A2G7,A3G7,A4G7,N1U,N2U NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1