Conveyor machinery, equipment, parts, servicing. Everything Conveyors. A Transmin Brand

Size: px
Start display at page:

Download "Conveyor machinery, equipment, parts, servicing. Everything Conveyors. A Transmin Brand"

Transcription

1 Document ConveyorPro Title, 40pt Range White Conveyor machinery, equipment, parts, servicing and Sub engineering Heading, - all under 17pt one White roof. Everything Conveyors A Transmin Brand

2 Company Profile Australian Engineering Worldwide Transmin is a world-class provider of innovative engineered equipment, supplies and services to the resources and bulk materials handling industries, including; mining, mineralsprocessing, oil & gas, logistics, utilities, agriculture, quarrying and construction. Proven Results Established in Perth in 1987, Transmin sets the standard for mechanical equipment design and application, led by our specialist Engineering division, and backed by our dedicated Service and Parts divisions. Transmin s Control and Automation division delivers award-winning software solutions specialising in remote equipment operation and systems integrations. Transmin s head office and major manufacturing facilities are located in Perth, Western Australia, with regional offices situated in Brisbane, Johannesburg, Santiago and Belo Horizonte, Brazil. Our international network of suppliers and industry partners provides global reach and the capability required to undertake and support projects anywhere in the world. Transmin engineered equipment is currently deployed in over 60 countries. The Transmin original equipment range covers most bulk materials-handling applications, including; feeders and conveyors, bulk loading and unloading hoppers, rock-breakers and grapples, hydraulic boom systems, bin isolation gates, reagent preparation and processing facilities, lime preparation facilities, ball mills, bucket elevators, and silos. The Transmin ConveyorPro Range includes machinery, equipment, parts, servicing and engineering all under one roof. If you re looking for everything conveyors look no further. Santiago Perth Johannesburg Brisbane Transmin Head Office Transmin Offices Countries in which Transmin equipment is deployed (60+) AS/NZS ISO Compliant AS 3992 Compliant 2 Belo Horizonte AS/NZS 4801 Compliant AS/NZS 1554 Compliant AS/NZS ISO Compliant ASME IX Compliant

3 ConveyorPro Range The Transmin ConveyorPro Range includes machinery, equipment, parts, servicing and engineering all under one roof. If you re looking for everything conveyors - look no further. Backed by Transmin s 30 year-long history and trusted reputation, the ConveyorPro Range has been carefully compiled to include everything from belt, chain, idlers and pulleys, to cleaners, tools, calibration and detection systems. Outside of the ConveyorPro brand, we ve partnered with a selection of trusted industry names to bolster our range across a number of industry sectors. CONTENTS The ConveyorPro Range 4 Belt Supplies 6 Idlers & Rollers 8 Pulleys & Lagging 10 Impact Tables 12 Belt Cleaners & Scrapers 14 Belt Tooling 16 Belt Magnets 18 Tramp Metal Detectors 20 Belt Scales & Weigh Feeders 22 Tilt Switches 23 Chain Conveyors 24 Modular / Overland Systems 26 Screw Conveyors 28 Transmin Equipment Range 30 Our Clients 31 3

4 The ConveyorPro Range ConveyorPro Impact Solutions Impact Idlers Impact Slider Bars Impact Tables/Beds ConveyorPro Tooling Portable Splice Presses Belt Repair Kits Hook, Staple & Lace Systems Cutters IMPACT IDLER ConveyorPro Belt Canvass Belt Steel Cord Belt Flame Resistant Belt Site Installations ConveyorPro Troughing Idlers Steel Idlers Composite Idlers PVC Idlers Profiled Idlers TROUGHING IDLER ConveyorPro Drive Pulleys Replacement Pulleys Rubber & Ceramic Lagging Lagging Adhesives Site Installations 1 HEAD/DRIVE PULLEY IMPACT BED ASSEMBLY PRIMARY BELT CLEANER SNUB BEND PULLEY 2 SECONDARY BELT CLEANER RETURN 5 TAIL 6 IDLER PULLEY ConveyorPro Tail Pulleys All Types Available Rubber & Ceramic Lagging Lagging Adhesives Site Installations TAKE-UP BEND PULLEY ConveyorPro Return Idlers All Types Site Installations TAKE-UP PULLEY TAKE-UP BEND PULLEY ConveyorPro Take-Up Pulleys Replacement Pulleys Pulley Lagging Site Installations ConveyorPro Snubs Replacement Pulleys Site Installations ConveyorPro Bend Pulleys Replacement Pulleys Site Installations ConveyorPro Cleaners 900mm to 3000mm Local Manufacture European Manufacture Asian Manufacture The Complete ConveyorPro Range Belt Cleaners Belt Supplies Belt Tooling Chain Conveyors Idlers and Rollers Impact Tables Modular/Overland Systems Pulleys and Lagging Screw Conveyors Tramp Metal Detectors 4

5 Why ConveyorPro? Competitive Pricing - ConveyorPro can reduce your annual spend and save you time and money High Performance, High Quality - Certified JIS, ISO, DIN, MSHA, AS, CSA Industry leading lead times - Shortest lead times, Delivery options available to suit your needs Customer Care Transmin ConveyorPro supports your conveying needs - starting with our professional parts interpreters continuing through to our technical service department Support and Site Services Conveyor systems inspections Onsite conveyor servicing & maintenance 3D Modelling, consulting & design Preventative maintenance Onsite plant repairs Mechanical refurbishment Dust collector maintenance Belt splicing Belt installation Belt removals 5

6 Belt Supplies Transmin ConveyorPro is a global supplier of high quality conveyor belt to suit all industries ranging from 300mm to 4m wide. Transmin ConveyorPro Conveyor Belt is laboratory tested so we can assure our customers our conveyor belt is not only compliant but will exceed both life cycle and budget expectations. ConveyorPro Elevator Side Wall Belts ConveyorPro partners with reputable - worldwide producers who supply all elevator conveyor belts that suit any manufacturing, processing or materials handling needs. Our side wall conveyor belts are capable of high and low temperatures, are durable and long lasting. 6

7 Applications Mining Minerals Processing Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction Belt Types Steel Cord Multiply Fabric Bucket Elevator Corrugated Side Wall Fire Resistant Chevron Rip Stop Heat Resistant All Grades and Types of High Quality Conveying and Rubber Belt with ConveyorPro ConveyorPro supplies to all industries and any product from rubber matting to high volume, high tensile conveying belt. ConveyorPro is your sole source supplier for all of your conveying needs, we sell and service all aspects of conveying including design. 7

8 Idlers & Rollers Transmin ConveyorPro is a leading supplier of a wide range of idlers and rollers designed to provide you with optimal performance in any conditions. Whether you need long life, low noise, anti-corrosion, anti-vibration, self-tracking, impact or any other conveying solutions, Transmin ConveyorPro has the team that can help. In addition Transmin ConveyorPro s wide range of belt guides and guards will improve your sytems. Types of Idlers Carrying Idlers (Troughing or Flat) Transmin ConveyorPro carrying idlers support the belt in the section of the conveyor that transports the material. These idlers may be flat or troughed to shape the belt to prevent spillage and are available in 20, 35 and 45 trough angles with equal or unequal roll lengths. Impact Idlers (Troughing or Flat) Transmin ConveyorPro impact idlers are designed to provide a cushioning effect and prevent damage to the belt at the loading point. These idlers may be troughing or flat types with grooved, moulded rubber rolls. 8

9 Return Idlers Transmin - ConveyorPro Return Idlers support the empty belt between the discharge point and the tail pulley and come in: 1. Steel used where materials are not sticky, corrosive or abrasive. 2. Spiral are single directional and used where sticky materials adhere to the belt, where a corrosive environment is present or abrasive wear is a problem. 3. Disc used for the same conditions as the spiral idler and is used for belt travel in either direction. Carrying Belt Training Idlers (Troughing or Flat) Transmin - ConveyorPro Carrying Belt Training Idlers assists in keeping the belt centred on the conveyor. Actuating shoe type is used on belt traveling in either direction. Positive type is used on belt traveling in one direction only and is illustrated. Normal spacing is 100 feet and not within 50 feet of the head or tail pulley. Return Belt Training Idlers Transmin - ConveyorPro Return Belt Training Idlers are used for the same purposes as are carrying training idlers. They are of the actuating shoe type, belt travel both direction, and the positive belt travel one direction only. The positive type is illustrated. Normal spacing is 100 feet and not within 50 feet of the head or tail pulley. Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction 9

10 Pulleys and Lagging Transmin ConveyorPro partners with leading pulley and lagging manufacturers, worldwide, with the view to provide our customers with the most cost effective and quality products, ensuring maximum life and minimal downtime. Our range means we can supply you with any type of pulley and lagging. All Applications All Types ConveyorPro s experienced service team can repair your existing pulleys, saving you time and money, as well as install your new pulleys. We can supply you with any type of repair kit or tooling you need to maintain and repair your conveying systems ensuring smooth running operations. Transmin ConveyorPro has pulleys to suit all applications and covers the entire range of requirements. Available Drive/Head Pulleys Idler Pulleys Return/Tail Pulleys Snub Pulleys Take-Up Pulleys Bend Pulleys Conveyor Rollers 10

11 Pulley lagging Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction ConveyorPro pulleys can be engineered and constructed to suit your specific bulk material application or selected from our standard pre-engineered range. The shells are normally made from heavy wall pipe but can also be rolled to suit specific requirements. Stainless steel pulleys are also available. Our recommended method for shaft-to-end disc fitting is by internal locking elements which provide a demountable keyless high torque connection. The easy release capability permits the removal of the shell from the shaft for maintenance. Other types of shaft connections are available and these include compression hub, taper fit, or welded shaft for the less critical applications. 11

12 Impact Tables Transmin ConveyorPro offer standard and heavy duty impact tables designed to protect your conveying system. Our impact table range is designed to protect your system from harsh conditions, oversize product or punishing chute designs and keep within your budget. High Quality proven Impact bars Impact Tables to suit all Systems Why ConveyorPro Impact Tables? Competitive Pricing - ConveyorPro can reduce your annual spend and save you time and money High Performance, High Quality - Certified JIS, ISO, DIN, MSHA, AS, CSA Industry leading lead times - Shortest lead times, Delivery options available to suit your needs Customer Care Transmin ConveyorPro supports your conveying needs - starting with our professional parts interpreters continuing through to our technical service department 12

13 Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction Impact Tables Available 20 and 30 Troughed Solid Mounting Types Isolation Mounting Types Replacement Impact Bars Designs to suit all applications Impact Rollers Impact Roller Belt Supports ConveyPro modular impact beds are engineered with maximum capacity in mind, ensuring full containment in and around the load zone. Modular impact beds are also designed with universal components that result in an effective, yet affordable, solution. The system allows you to control your impact zone design by using an all-bar section in high-impact areas and slider impact section where you require lower impact resistance or sealing. When both styles are used together you can achieve ultimate performance in your load zone. 13

14 Belt Cleaners & Scrapers ConveyorPro global sourcing means we provide primary and secondary belt scrapers and cleaners to suit all applications. We partner with world leading belt scraper/ cleaner manufacturers to give you the advantage. Choose from local Australian ingenuity or International excellence, whatever works for you? Belt Scrapers ConveyorPro scrapers are spring-tensioned for optimal belt contact and cleaning efficiency that have a seamless interface. Our products have universal mounting plates for easy installation on chutes or open-head conveyors that require simple maintenance and only 4 of horizontal clearance. Belt Ploughs Available Drive/Head Pulleys Primary Conveyor Belt Cleaners Secondary Conveyor Belt Cleaners Vee Plow Conveyor Belt Cleaners Diagonal Conveyor Belt Cleaners U-Type Conveyor Belt Cleaners Spiral Conveyor Belt Cleaners Rotary Brush Conveyor Belt Cleaners Reversing Conveyor Belt Cleaners 14

15 Belt scraper in use Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture Cement Construction Wood Chips Vee Ploughs 15

16 Belt Tooling Safe conveyor belt maintenance starts with choosing the right tools. Choose from our selection of Transmin ConveyorPro belt maintenance products including belt clamps, belt cutters, belt lifters, belt squares and belt skivers all with built-in safeguards to help prevent on-the-job injuries. Transmin - ConveyorPro Staple Systems Transmin - ConveyorPro Tooling 16

17 Belt Lifters Cordless Belt Cutters Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction Pneumatic Belt Cutters Electric Belt Cutters 17

18 Belt Magnets Transmin ConveyorPro provides a wide range of magnetic separation solutions for conveyor applications in mining, quarrying, general manufacturing, forestry, agriculture, food production, recycling, cement works, and more. ConveyorPro high-grade, effective magnetic separation solutions can be relied on to protect plant infastructure from expensive damage and repair work. Our magnets are capable of working with a wide range of materials, including solids, loose solids, powders and liquids. Features Designed and manufactured in Australia in accordance with Australian Standards ( ) Custom design options available for remote locations Manual or self-clean designs available Inline or cross belt applications Electro or permanent magnetics Pneumatic operated designs available for remote locations Benefits Protection of crushers and other expensive plant equipment downstream Ensure product purity via effective extraction of contaminants such a roof bolts, pins, drill rods, earthmoving equipment parts and scrap metal Prevent downtime and reduce maintenance costs associated with damage to equipment or contamination of product. 18

19 Belt magnet at an iron ore facility in the Pilbara Applications for Belt Magnets Mining Minerals Processing Materials Handling Smelters Fertilisers Food and Agriculture Cement Construction Wood Chips 19

20 Tramp Metal Detectors Transmin can supply overhead or over-band magnetic separators that suspend above belt or vibratory conveyors, magnetically lifting ferrous metals out of bulk material. Protect your processing equipment by removing damaging tramp metal that can cause costly repairs and downtime with a Transmin ConveyorPro magnet or metal detector. Our range covers self-cleaning and stationary overhead suspended magnets, electromagnets and permanent magnetic separators. The Thermo Scientific TM Ramsey TM Oretronic III Oretronic III tramp metal detector minimizes lost production time and helps you save money by providing an economical and reliable means to protect expensive crushers, conveyors and other process equipment from damage by tramp metal. It prevents your profit from turning into scrap. Other Thermo Scientific TM Belt Protection Devices Include: LFM³ On-line Moisture Analysers - Stand alone or integrated into a feeder Ramsey Belt Scales - Single, double or quad load cells, pivoted or full floating systems Ramsey Oretronics Tramp Metal Detectors Ramsey Bulk Sampling Stations - Typically consist of Primary Samplers (Cross Belt or Cross Stream), Feeders, Secondary Samplers, Splitters, Sample Crushers, Rotary Sample Collectors and Sample Reject Systems Ramsey Weigh Belt Feeders AM870/Texas Nuclear On-pipe Density Gauges Ramsey Static Bin Weight and Level Systems Ramsey Proline Conveyor Safety Switches - Such as Safety Pull Wire, Run-off and Flow/No-flow 20

21 Applications for Tramp Metal Detectors Mining Minerals Processing Materials Handling Smelters Fertilisers Food and Agriculture Cement Construction Wood Chips 21

22 Belt Scales & Weigh Feeders The Thermo Scientific TM Ramsey TM range of belt scale systems are specifically designed for high accuracy or basis-of-payment applications requiring certification by government and regulatory agencies. Thermo Scientific TM Ramsey TM belt scales are extremely accurate and are most widely certified belt scale in the world. This precision belt scale system lets you monitor production output and inventory, or regulate product loadout, while providing vital information for the effective management and efficient operation of your business. Series 17 Series 14, 17, 20 and IDEA Belt Scales available Thermo Scientific TM Ramsey TM Weigh Belt Feeders The , and Weigh Belt Feeders offer accurate weigh feeding of industrial materials at moderate feed rates. Their unique cantilevered and formed channel frame design provides a strong and sturdy weigh structure and allows for quick and easy maintenance. These features, along with your choice of several options, work together to augment the performance of your process and improve your bottom line

23 Tilt Switches Thermo Scientific TM Ramsey TM Tilt Switches and Control Units These rugged, abrasion-resistant tilt switches are available as mercury and mercury-free. The tilt-sensor is actuated when material rises to tilt the probe 15 or more from its vertical position. The sensors are precisely positioned so that, regardless of the direction of tilt, the normally closed contacts will open. Various probe assemblies are available to suit applications utilising an array of materials in a wide range of environmental conditions. High Pile High Level Low Level Material Flow Plugged Chute 23

24 Chain Conveyors Transmin ConveyorPro is a leading designer of chain conveyors, worldwide. Our references span all commodities and our designs have solved our client s most difficult problems. Our expert design team, workshop staff and service support teams ensure Transmin ConveyorPro not only fulfil your immediate needs, but support your operations ongoing. Copper revert / silica chain conveyor - designed, constructed, tested and shipped to Zambia, Africa. Nitrate plant chain conveyor designed, constructed and tested for mining applications 24

25 Applications Mining Minerals Processing Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction Wood Chips Cattle ship along deck chain conveyor designed, constructed and tested by Transmin ConverorPro 25

26 Modular/Overland Systems Transmin ConveyorPro offer a large range of modular and overland conveying systems to make your operation more functional and manoeuvrable - reducing production costs and improving loading times. Modular Systems Transmin ConveyorPro is partnered with manufacturers domestically and worldwide to bring solutions to you for all conveying needs. Our range is starts with flat shiftable conveyors to mobile, towable conveyors to self-driven track machines guaranteed to make any job easy. Overland Systems Transmin ConveyorPro has in-house design engineering who can design your system from concept through construction. Our one stop shop approach ensures expertise throughout the entire processes. 26

27 Transmin ConveyorPro are suppliers to the Australian food industry providing conveyor belt and systems for all products. For your safety - Transmin ConveyorPro can fit you with our Thermo Scientific metal detection and metal removal systems, to guarantee the integrity of your production line. Applications Mining Minerals Processing Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction 27

28 Screw Conveyors Transmin ConveyorPro is a global manufacturer and supplier of high quality screw and spiral conveyors for any application. Our screw conveyors are either: Engineered and Manufactured in our world class facility located in Malaga, tailored to your needs or; Procured from low cost centres - worldwide to suit your budget and requirements Single screw conveyor designed and manufactured locally by Transmin. Dual screw conveyors designed, manufactured and FAT tested in-house in the Transmin, Malaga facility. 28

29 Single screw conveyors designed and manufactured locally at Transmins Malaga facility Applications Mining, Minerals Processing and Materials Handling Smelters Fertilisers Food and Agriculture (stainless steel) Cement Construction 29

30 Transmin Equipment Range Transmin OEM Range Chain Feeders / Conveyors Belt Feeders / Conveyors Vibratory Feeders / Conveyors Screw Feeders / Conveyors Circle Feeders Flocculent & Reagent Plants Bulk Loading & Unloading Hoppers Silos Trommel Screens Special Projects & Equipment The Low Profile Feeder TM Hydraulic Pedestal-Mounted Booms Boomer and Boomer-HD Ball Mills Ball Charging Systems Sliding-Plate Isolation Gates Clamshell Isolation Gates Bin Activators Bucket Elevators Lime Preparation Plants Industries Mining & Minerals Processing Building & Construction Agriculture Earthmoving & Transport Pharmaceuticals Waste & Recycling 30

31 Our Clients 31

32 Transmin Head Office (WA) Local Call: International Call: +61 (0) International Fax: +61 (0) wasales@transmin.com.au Address: Denninup Way Malaga, Perth, Western Australia, 6090 Transmin Queensland and Northern Territory Office Local Call: International Call: +61 (0) International Fax: +61 (0) qldsales@transmin.com.au Address: 76 Dulacca Street, Acacia Ridge, Brisbane, Queensland, 4110 Transmin South Africa (Represented in Sub-Saharan Africa by Prodin Pty Ltd): Local Call: International Call: +27 (0) International Fax: +27 (0) sales@transmin.co.za Address: Corner Lamp Road & Kreupelhout Street, Wadeville, Germiston, 1428, Johannesburg, Province of Gauteng, South Africa Transmin South America SPA (Represented in Chile by PH Ingeneria): International Call: (+56 2) wasales@transmin.com.au Address: General Holley 2363 Oficina Providencia, Santiago, Chile Transmin Brazil (Represented in Brazil by TMSA - Tecnologia em Movimentacao S/A): International Call: +55 (31) wasales@transmin.com.au Barroca, CEP , Belo Horizonte, Minas Gerais, Brasil WINNER INNOVATION EXCELLENCE AWARD WINNER C.Y. O'CONNOR AWARD FOR EXCELLENCE IN ENGINEERING & TECHNOLOGY 32