C360 DEEP DRAW THERMOFORMING MACHINE

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1 C360 DEEP DRAW THERMOFORMING MACHINE

2 C360 DEEP DRAW THERMOFORMING MACHINE C360 The C360 is IMA SAFE s latest trend setting a thermoformer designed for deep draw packaging. This modular designed line has the most compact footprint in its product range while granting the highest flexibility in production applications and it can be integrated with different IMA Safe cartoning models.

3 A WIDE RANGE OF PRODUCTS CAN BE PACKED SUCH AS AMPOULES, VIALS, SYRINGES AND MANY OTHERS THANKS TO THE USE OF ROBOTIC SYSTEMS WHICH HAVE BEEN APPLIED TO THE MOST CRITICAL AREAS: PRODUCT FEEDING & CONNECTION TO THE CARTONER.

4 C360 DEEP DRAW THERMOFORMING MACHINE PHARMACEUTICALS Thanks to IMA s unmatched experience in the design and construction of thermoforming machines, the C360 fully complies with GMP guidelines for pharmaceutical packaging equipment. Complete balcony design. Smooth surfaces, clean finish, no hidden corners. Every area of the machine is easy to inspect and clean. The safety guards that completely enclose the line also protect all areas. Wide openings enable total accessibility and visibility of the entire production cycle. FLEXIBLE The modular construction of the C360 allows us to supply a customised machine that exactly meets the customer s production requirements. Designed to work with the maximum variety of product and trays both having different shapes and sizes. Also, any type of packaging materials and thickness can be handled. Different products can be fed into the same package. Quick and simple tray and stack size configuration changeover thanks to the feeder and the cartoner connection guaranteed by robotised systems Preheating and Forming 2. Robotic feeding system 3. Product presence camera control 4. Sealing area 5. Cutting unit 6. Connection to the cartoner 7. IMA Safe DYNAMICA cartoner

5 IMA SAFE CARTONERS IMA Safe is the leader in the design and manufacturing of integrated blister packaging lines where the connection between blister machine and cartoner plays a key role in assuring production efficiency. Thanks to this expertise, C360 can be fully integrated with several IMA SAFE cartoners, which cover a wide range of output speeds, while maintaining a compact and elegant design. EFFICIENT Size changeover operations are rapid and reproducible thanks to the servodrives installed and controlled from the operator interface. High-performance feeders. Precise thermoformed film advancement, even when characteristics of materials used change. COMPACT The C360 is the most compact deep draw thermoforming machine in its range, also taking into account the space needed for loading and unloading materials and components. The overall dimensions are also reduced by the modular concept used in the machine design and by the use of robotised systems, particularly in the cartoner connection area. ERGONOMIC & USER FRIENDLY The C360 has been designed entirely at the service of the operator. This machine is not only highly productive but also has the advantage of being extremely safe and quiet. Downtime is kept to a minimum, size changeover and cleaning are performed quickly and easily and can be carried out by a single operator from the front of the machine. From forming to stacking and throughout the cartoning phases, the entire production process is easily monitored by a single operator. All packaging materials are easily loaded from the front of the machine. OPERATOR INTERFACE The operator interface has been designed to fully meet operator requirements. A computer touch screen, with colour monitor and graphical user interface, enables easy and intuitive management of the machine s production and status. The computerised system manages the filling control, bar code reader, OCV, and OCR which are completely integrated into the single HMI. Production data and statistics, troubleshooting, including changeover instructions, maintenance and manuals can also be obtained through the HMI screen.

6 SALES AND SERVICES A GLOBAL APPROACH TO CUSTOMER REQUESTS. PROMPT AND EFFECTIVE TECHNICAL ASSISTANCE THROUGHOUT THE ENTIRE LIFE-CYCLE OF THE MACHINE. GLOBAL MANAGEMENT OF LINE MATTERS FOR COMPLETE LINES SUPPLIED BY IMA. DIRECT INVOLVEMENT OF ENGINEERING DEPARTMENTS AS REQUIRED. SERVICE IMA machines incorporate the latest developments in technology and are designed to ensure the highest production efficiency with low maintenance. To obtain top performance from our machines, IMA recommends technical training courses for personnel from Production (Operators, Technicians and Supervisors), R&D, Process Transfer Department and the Maintenance Department. Training courses can be organized at IMA s site or at the customer s plant and are taught by qualified IMA technicians. These Courses are tailor-made and modular and are designed to fulfil each individual customer s specific needs. Basic, Intermediate and Advanced training modules can be applied and special attention is given to the customized units which are fitted on the client s specific machine. These courses allow the customer s staff to operate the machine, maintain it in perfect working condition and explain how to carry out troubleshooting procedures in the easiest and fastest possible way. IMA can also provide course on improving O.E.E. and increasing production levels which are very important objectives in the pharmaceutical industry. To guarantee fast and efficient assistance and support, RSA Remote Service Assistance, enables IMA to provide support via modem and via tele-video conference. RSA enables an immediate analysis of the machine s status and working condition and can be of particular use in case if problems occur. SPARE PARTS The service of supplying original IMA spare parts fits completely with IMA s first-class maintenance service concept of taking care of the equipment as well as the customer s investment completely. The Spares Department has a very efficient delivery network, thanks to our Subsidiaries and Agencies, we are able to carry out deliveries of Spare Parts in the shortest time possible. Extended to most of the IMA machine models, My IMA Spare Parts is your virtual shop window available 7 days a week, 24 hours a day intended to provide immediate replies to enquiries, price, delivery time, quotations and order status. All that you need in just a few clicks! IMA SAFE provides prompt and effective technical assistance which covers the entire life cycle of its equipment. This assistance is provided by a dedicated team of experts able to meet our client s needs on a day to day basis. A customer oriented after sales service staff is what distinguishes IMA from the other manufacturers.

7 TECHNICAL DATA C360 - DYNAMICA ~ 6826 ~ 5580 ~ C360 - FLEXA C360 - X Forming materials ALU, PP, PVC, PVC/PVDC, PVC/ACLAR, PET, PETG, PS and others Lidding materials Alu-Hard, Alu-Soft, Alu/Paper, Alu/Polyester, PP, Tyvek and others Production output Forming depth X1 FLEXA DYNAMICA C ml DIN ampoules/minute up to ml DIN syringes/minute CARTONERS 3 mm - 40 mm up to 110 cartons/minute up to 140 cartons/minute up to 350 cartons/minute

8 May BP IMA S.p.A. reserves the right to make any changes to the described machine characteristics. IMA S.p.A. IMA SAFE division Via I Maggio 14/ Ozzano dell Emilia (Bologna) - Italy Tel Fax mktg.packaging@ima.it -