WE HAVE THE SOLUTIONS YOU AHEAD MOVE

Transcription

1 WE HAVE THE SOLUTIONS TO YOU MOVE AHEAD

2 About us WINDSOR has specialised in the sale, service and maintenance of injection moulding machines and peripheral equipment for over 50 years. Our customers are renowned producers of plastic parts from throughout the world; mostly from the sector of just-in-time production, e.g. for the automobile industry and the pharmaceuticals industry, as well as for the production of technical parts and household products. We provide a high level of customer satisfaction thanks to being a reliable supplier of OEM products, not just for WINDSOR machines but also for injection moulding machines and peripheral equipment from other manufacturers. What makes us particularly unique is our wide range of important support services in such key areas as hydraulics, PlugXPress, spare part service, and custom Engineered machines. You will find more details about all of these on the following pages. In addition, we are the European contact partner for two highly renowned suppliers of injection moulding machines from Japan and Taiwan. They already enjoy an excellent reputation in Asia and America, and thanks to WINDSOR S service and application support, are also seen in Europe as an innovative alternative with very high ratings and fair prices. JSW: The Japanese supplier specialises in fully electric injection moulding machines. JSW offers several pluses, including fifty years of experience in the country that originally gave rise to fully electric designs, as well as a clean and innovative yet mature concept. Little wonder then that JSW is thrilled about its partnership with WINDSOR. After all, the two companies have philosophies that are fully congruent in terms of quality, service and customer orientation. FCS: WINDSOR is able to service the hydraulic machinery market in Europe with the help of its Taiwanese distribution partner, FCS. And it does this with an enormous range of closing forces - from 300 kn to 37,000 kn. WINDSOR supplies the complete sales and service network and satisfies the logistical requirements necessary for Europe-wide market success as a partner from the commissioning stage and through to product and process optimisation. In addition to the short overview on the following pages, you will also find full information on the machines supplied by both of these manufacturers in the detailed WINDSOR product brochures and technical data compilations. The experts at WINDSOR have for many years been satisfying their customers with their technical expertise in the development of custom solutions for technical applications. The wide spectrum of fully electric and hydraulic injection moulding machines in conjunction with our unique service offers ensure that every one of our customers can expect a fully customised solution, conceived and designed to satisfy his precise needs. The experts from Hanau are not interested in off the shelf solutions! 2

3 JSW fully electric injection moulding machines JSW fully electric injection moulding machines The JSW fully electric injection moulding machine series covers the entire range of closing forces from 300 to 30,000 kn. Approx. 60% energy saving with highly efficient servo-motors and energy recovery. Efficient use is made of power, without wasting energy. The servo-motors require no external cooling. Cycle time is shortened by quick, highly reproducible parallel movements Quick cycles with outstanding process reliability = productivity x quality = profit. Exceptional modularity for tailor-made, practical and cost effictive solutions. More than 200 combinations can be selected from the modularly structured closing units with up to 3 injection units, 3 screw diameters and 3 injection output levels. Since it is a fully electric machine, there is no need for hydraulic oil or the closed circuit equipment installations required for its cooling. During operation, the machines are quiet, clean, and emit little heat providing improved environmental and working conditions. There are specific functions for improving process and part quality using quick servo control circuits such as: Soft Pack Servo Control, APC (Advanced Pressure Control), IWCS (Injection Weight and Cushion Stability). 3 MACHINES HYDRAULICS SERVICE

4 Servo Hydraulic FCS injection moulding machines Many years of experience and internal product developments Innovative and outstanding features of the SD-SV and LM-SV Series Economic/cost effective injection moulding A patented energy saving hydraulic system as well as the possibilities of modern servo hydraulics help to reduce the energy consumption significantly. User-friendliness The sophisticated design simplifies both daily machine operation and ongoing maintenance. The KePlast i-2000 control, which has been developed specially for the needs of injection moulding machines, offers an intuitive interface. Cleanliness Molybdenum disulphide coated bearings and IHI auto greasing system for clean production and maintenance. Speed and stability Closed loop control and a highly efficient cooling system provide the capabilities for a stabile process and short cycle times. 4

5 PlugXPress is a plug-and-play system with which any injection moulding machine can be easily, quickly and cost effectively upgraded to have multi-component injection moulding capabilities. Thanks to its modular structure, the plug-and-play PlugXPress units are suitable for injection moulding machines of all makes. Exploit existing capacities Retrofitting a PlugXPress unit onto an injection moulding machine already located in a machine plant means that production can be carried out using the latest technology without having to invest in new machines. Existing capacities can be utilised to develop new products with a minimum of extra costs. High flexibility With a single PlugXPress unit, all of a plant s injection moulding machines can be quickly and easily refitted for applications with multi-component technology. Quick and flexible installation A PlugXPress unit can be installed as easily as retrofitting an extractor. WINDSOR supplies each PlugX-Press unit fully functioning and ready to work. Shortening cycle times Thanks to the PlugXPress units own drive, which runs independently of the main machine, the plastification process can run parallel to all other functions. Additional functions Different additional equipment such as core pulls, revolving tables, hot runner systems etc. can be controlled and monitored using the independent control unit of each PlugXPress unit. 5

6 Hydraulics WINDSOR Hydraulics offers: Stocking of all conventional hydraulic components from a wide range of brand manufacturers (ATOS, Bosch Rexroth, Duplomatic, Parker etc.). Delivery of all hydraulic components such as valves, pumps and cylinders which are used in machines and plants, as well as in industrial, mobile, maritime and explosion hazardous areas. Design and construction of hydraulic equipment such as functional blocks and units up to finished machines with electronic control systems. Replacement parts and global service with maintenance and calibration of equipment as well as oil analysis and oil purification. The scope of our replacement parts delivery includes filter and ventilation units, as well as bypass filter devices. Advice on electro-hydraulics. Engineering of customer specific special solutions - flexibility is our strength! WINDSOR is: Main distributor for ATOS Distributor for Duplomatic Sole supplier of Sauer-Siro pumps and motors Competent, flexible, friendly ATOS specialists in electro-hydraulics Vane and piston pumps with consistent and adjustable pump volumes. Directional valves, safety valves, explosion-protected valves, stainless steel valves, pressure valves, current control valves, check valves, sandwich valves, connecting plates, series plates. Hydraulic cylinders and servo cylinders. Proportional controls: directly controlled and pilot-operated valves for open or closed control circuits with external or internal analogue or digital electronics (RS232, CAN bus, Profibus) 6

7 Service, support, replacement WINDSOR customer service technicians and development engineers offer a global service for fully hydraulic and electrically controlled injection moulding machines and plants. Our experts are happy to visit you on-site and will advise you on topics such as process engineering and technology and how to conserve energy. CUSTOMER SERVICES WINDSOR services range from providing replacement parts to customer services and machine servicing up to the general overhauling and modernisation of entire injection moulding machines. Our service can be utilised in separate modules or as a complete package. All service solutions are individually tailored to your requirements and will win you over with their efficiency and top-level quality. CUSTOMER AND ADVISORY SERVICES TRAINING WINDSOR offers you complete training for operating, controlling, installing and servicing of fully electric and servo-hydraulic injection moulding machines from JSW and FCS. Training can be conducted both on-site at your premises or at WINDSOR. COOPERATIVE PARTNERS WINDSOR cooperation partners can be found in many countries of Europe. REPLACEMENT PARTS WAREHOUSE The WINDSOR replacement parts warehouse incorporates more than 15,000 individual product groups with over 45,000 products and OEM parts for injection moulding machines from all manufacturers. Only quality products from renowned manufacturers are supplied. MODERNISING EXISTING INJECTION MOULDING SYSTEMS Cycle-time reduction, controller refitting, modernisation of hydraulics, electric screw drive, modification in line with today s quality standards. ENERGY MONITORING UNIT WINDSOR monitoring systems make it possible to control the power consumption of machines and other consumers using network supported information aides. FIELD SERVICE OFFICES AND SERVICE STATIONS Through our WINDSOR field service offices in Germany and Europe we offer you a quick response time for repair work and servicing and for replacement parts delivery of all conventional OEM parts. HYDRAULIC PUMPS AND COMPONENTS WINDSOR is the exclusive supplier for hydraulic pumps and motors for the company of Siro and is main distributor for the hydraulic manufacturer ATOS. In addition to this, WINDSOR also maintains cooperative marketing relations with renowned German and European suppliers of hydraulic and electric components. 7

8 Our services: Planning Customer services Replacement parts supply Hydraulic components Maintenance and inspection Fully electric and servo-hydraulic injection moulding machines Automation PlugXPress Co-injection Volume expansion GIT (gas injection technique) Cascade control Energy management systems Special machines ISO 14001:2004 P.AD. 10/17 WINDSOR KUNSTSTOFFTECHNOLOGIE GMBH Moselstraße Hanau Telephone: Telefax: Web: windsor@windsor-gmbh.de