Logistics Systems. Product catalogue

Transcription

1 Logistics Systems Product catalogue

2 DF comprises a group of companies specialized in the execution of turnkey projects for the industrial, energy and oil & gas sectors, as well as specialized service supply and capital goods manufacturing. With over 150 years experience in industrial activity, DF executes comprehensive projects covering all stages from engineering to commissioning, operation and maintenance. With its headquarters in Gijón (Spain), DF boasts extensive international experience. The company carries out major industrial projects in various countries in Europe, Latin America, Asia and Africa. DF s capacity and the quality of its work has enabled the company to gain the backing of major clients and technological partners worldwide. HIGH ADDED VALUE ENGINEERING FOR YOUR WAREHOUSE DF Logistics Systems provides its automated material handling and storage systems together with complete logistic solutions for many different applications and sectors. Our team of engineers and programmers, with over 30 years experience in the development of logistics systems, boasts profound knowledge of state-of-the-art technology to provide the best solution for our customers intralogistics.

3 EQUIPMENT INDEX Stacker Cranes Palletized loads CARES T2P-1500 CARES T1P-1500 Miniload CAUDAL T1M-100 CAUDAL T2M-250 Man on board picking CUBIA T2H-500 Heavy loads without pallets ESVA T2C-2500 Support Systems Palletized loads Pallet Conveyor PAJARES TRS-1500 PAJARES TCS-1500 Roller-Chain transfer PORCIA MTS-1500 Turntable NORA MGR-1000 Turn lift table NAVIA CGR-800 Empty pallet dispenser TURON APP-001 Full Pallet Stacker DEVA ERP-800 Pallet Lift LENA ELD-1500 Heavy loads without pallets Cardboard conveyor VEGA TAC-4000 Transfer cars DOBRA CTC-4000 Belt transfer SELLA MCR-2500 Tunnel TRUBIA TUN-2500 Cardboard compactors PONGA CPC-2500 Dimensional Controls ACEBO QPC-001 ACEBO QPC-002 ACEBO QPC-003 Centering pallets CABO CTP-001 Other systems Motorized roller shelf NARCEA P5 Automated truck loading and unloading NALON N8 Radio Shuttle IBIAS RSH-1500

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5 Stacker Cranes

6 Stacker cranes are machines designed for the automatic storage of all materials by means of mechanical movements. This increases productivity in facilities, reducing time and cost in operations. MOVEMENTS Transversal: along a rail corridor. Lifting: along the stacker frame. Fork: effected by removing the stacker crane systems. TYPES Single mast Double mast

7 CARES T2P-1500 Stacker Crane for palletized load Automatic storage of pallets in height Main features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Energy saving Safety Optional Double Mast 1,500 kg Europallet / American 35 m 3.3 m/s m/s 2 1 m/s m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. Regenerative braking with energy recovery. Emergency control station. Double-deep storage T2P-1500 DP.

8 CARES T1P-1500 Stacker Crane for palletized load Automatic storage of pallets in height Main Features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Energy saving Single mast 1,500 kg Europallet / American 12 m 3.3 m/s m/s 2 1 m/s 0.5 m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. Regenerative braking with energy recovery.

9 CAUDAL T1M-100 Stacker crane for miniload Automatic storage of miniload in height Main Features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Optional Single mast 100 kg 600 x 400 mm 10 m 5 m/s 3 m/s 2 2 m/s - 3 m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. Telescopic tray; extractor device drawers.

10 CAUDAL T2M-250 Stacker Crane for miniload Automatic storage of miniload in height Main Features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Optional Double mast 250 kg 800 x 600 mm 20 m 5 m/s - 3 m/s 2 2 m/s - 3 m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. - Telescopic tray; extractor device drawers. - Double extractor device.

11 CUBIA T1H-1000 Stracker crane for picking (man on board) Automatic storage man on board for picking Main Features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Optional Single mast 1,000 kg Europallet / American 20 m 1.5 m/s 0.35 m/s m/s 0.5 m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. - Telescopic fork. - Trilateral fork. - Adjustable tray height.

12 ADVANTAGES Most robust machines on the market Savings and energy recovery in all drives High precision positioning using control loop torque, speed and position Components from leading brands Electronic components plug and play Union of lower guideway sections by thermite welding Parque Científico Tecnológico C/ Ada Byron, Gijón. Asturias (Spain) Tel: Fax:

13 ESVA T2C-2500 Stacker crane for heavy loads without pallets Stacker crane for heavy loads without pallets Main features Type Maximum load capacity Maximum working height Travelling speed - acceleration Lifting speed - acceleration Telescopic fork speed - acceleration Positioning control Energy saving Safety Optional Double Mast 2,500 kg 3,600 x 2,500 x 2,000 mm 20 m 2.5 m/s 0.3 m/s m/s 0.3 m/s m/s 1 m/s 2 Servodrive for controlling torque, speed and position. Regenerative braking with energy recovery. Emergency control station. Double extractor with tandem operation

14 ADVANTAGES Most robust machines on the market Savings and energy recovery in all drives High precision positioning using control loop torque, speed and position Components from leading brands Plug and play electronic components Self-levelling rack elevation Union of lower guideway sections by thermite welding

15 Support Systems

16 Horizontal support teams are responsible for the movement of loads of any size and weight at the same level, avoiding manual transportation and handling and improving productivity and safety in the logistics operations area. HORIZONTAL SUPPORT SYSTEMS Chain conveyors Roller conveyors Roller-Chain transfer Turntable

17 PAJARES TRS-1500 Roller conveyor Transport through corridors with motorized rollers Main Features Application Maximum load capacity Length Minimum working height Maximum travelling speed Drive power Positioning control Optional Transport of palletized load 1,500 kg Europallet / American / Semipallet Up to 6 m (5 pallets) with 1 monitoring 200 mm 0.5 m/s According to length and number of pallets Photoelectrical - Central or lateral flange. - Inverter.

18 PAJARES TCS-1500 Chain conveyor Carries pallets on chains Main Features Application Maximum load capacity Minimum working height Maximum travelling speed Positioning control Optional Transport of palletized load 1,500 kg Europallet / American / Semipallet 200 mm 0.5 m/s Photoelectrical - Number of chains - Inverter

19 PORCIA MTS-1500 Roller-Chain transfer for pallets Enables transport of pallets Main Features Application Maximum load capacity Minimum working height Maximum travelling speed Positioning control Optional Transport of palletized load (Transfer 90 ) 1,500 kg Europallet / American / Semipallet 350 mm 0.5 m/s Photoelectrical Electrically or pneumatically

20 NORA MGR-1000 Turntable Easy to change load direction and lane positioning Main Features Application Maximum load capacity Rotation of palletized load 1,000 kg Europallet / American / Semipallet

21 NAVIA CGR-800 Roller turn lift table Facilitates load reversal Main Features Application Maximum load capacity Lifting and turning palletized load 800 kg Europallet / American / Semipallet

22 TURON APP-001 Empty Pallet Dispenser Picks up pallets and stores and distributes as needed Main Features Maximum number of pallets to stack Europallet / American / Semipallet 15

23 DEVA ERP-800 Full Pallet Stacker Stacks palletized load onto another palletized load and / or onto a slave pallet Main Features Maximum weight UDC Column length Transport height (min/max) Lifting speed 1,200 x 1,800 mm 800 kg 3,600 mm 350/2,850 mm 0.5 m/s

24 The DEVA ERP-800 full pallet stacker is the ideal solution for special storage systems when the quality of the pallet requires the use of different supports, such as the slave pallet. This also enables loads to be lifted thanks to the extension of the elevation run.

25 LENA ELD-1500 Pallet Lift Palletized load transport at different heights Main Features Application Maximum load capacity Drive power Lifting speed - acceleration Positioning control Optional Palletized load transport (distribution at different heights) 1,500 kg Europallet / American / Semipallet Portables 1 m/s 0.5 m/s 2 Servodrive for controlling torque, speed and position. - Turntable. - Chain conveyor. - Roller-Chain transfer. - Telescopic forks.

26 VEGA TAC-4000 Cardboard conveyor Transports cardboard stacks without pallets by means of acetal tapes. Main Features Material tape Maximum load capacity Minimum working height Travelling speed Acetal 4,000 kg 3,000 x 3,000 mm 350 mm 0.33 m/s Number of tapes Positioning control Drive Photoelectrical Inverter

27 DOBRA CTS-4000 Transfer cars Transfer car for transportation of loads with no strapping or palletizing. Distribution on acetal carriers. Main Features Material tape Maximum load capacity Minimum working height Travelling speed Acetal 4,000 kg 3,000 x 3,000 mm 350 mm 2 m/s Number of tapes 2/3/4 Drive power Positioning control Optional Electric rail 5 pole Laser telemeter Infrared

28 SELLA MCR-2500 Turn lift table Turn lift table enabling transfer of heavy loads at 90 with no strapping or palletizing Main Features Maximum load capacity Minimum working height Tape / Roller speed Positioning Control Average cycle time 2,500 kg 3,000 x 3,000 mm 350 mm 0.3 m/s Photoelectrical 30 s (120 cycles per hour)

29 TRUBIA TUN-2500 Tunnel Transport of heavy loads with no strapping or palletizing. Linear feed inside storage area. Main Features Maximum load capacity Minimum working height Travelling speed Positioning control 2,500 kg 3,000 x 3,000 x 2,500 mm 350 mm 0.3 m/s Photoelectrical

30 PONGA CPC-2500 Cardboard compactors Enables compaction of cardboard stacks with no pallets Main Features Maximum load capacity Minimum working height Average cycle time 2,500 kg 3,000 x 3,000 x 3,000 mm 200 mm - 2 faces 45 s (80 blocks/h) - 4 faces 90 s (40 blocks/h)

31 Dimensional Controls

32 To guarantee the correct operation of an automated storage and maintenance system it is necessary to ensure the correct dimensions and qualities of both the load and the pallet. This is the mission of Dimensional Control Systems. DIMENSIONAL CONTROL SYSTEMS Presence of boards Broken boards Niche height Control Clearance Weight Control

33 ACEBO QPC-001 Quality and dimensional controls Quality systems and security throughout the storage facility to supervise pallet quality (boards and holes) Main Features Europallet / American / Semipallet (by request)

34 ACEBO QPC-002 Quality and dimensional controls Security and quality system checking for collapses in loading and load height

35 ACEBO QPC-003 Quality and dimensional controls Security system to check load weight

36 CABO CTP-001 Centering pallets Centers loads on conveyors Main Features Europallet / American / Semipallet

37 Other Systems

38 DF boasts an intensive research and development department, starting up projects focusing on the development of new products. These designs and processes enable the company to strengthen its presence in international markets. Innovation is not a fad or an activity that has arisen in recent years. Some companies have innovated all their lives, without using the word, while others have managed to survive without making any changes or improvements. Today the global market leads to industry changing at high speed, so companies must react quickly if they want to survive and this can only be achieved by R+D+i. NARCEA P5 NALON N8 IBIAS RSH

39 NARCEA P5 Motorized roller shelf Storage and transportation of palletized load. FIFO or LIFO Main Features Maximum load capacity Minimum working height Travelling speed Minimum number of cycles Drive power Positioning control Communication 2,000 kg Europallet / American / Semipallet 400 mm 0.5 m/s 72 pallets/h 400 V Photoelectrical - Wired - Wireless

40 NALON N8 Automated truck loading and unloading System for automatic loading and unloading of trucks and containers Main Features System load capacity Truck loading time (30 pallets) Maximum capacity of Truck Loading Car (TLC) Speed 150 pallets/h 12 min 3,000 kg 1 m/s (empty) 0.5 m/s (with load) Acceleration 0.3 m/s 2 Lifting acceleration 0.23 m/s 2 Travelling speed - acceleration Minimum width of truck box Maximum length of truck box 0.33 m/s 0.16 m/s 2 2,100 mm 13,500 mm Work area temperature 0-45

41 IBIAS RSH-1500 Radio Shuttle Mobile handling device that moves along a compact-depth shelf extracting and depositing palletized loads Main Features Application Maximum load capacity Travelling speed Moving palletised loads on shelf 1,500 kg Europallet / American m/s Acceleration 0.5 m/s 2 Work area temperature -20 to 40 Positioning control Autonomy / Charge Digital and analog photoelectrical 8 h / 16 h

42 Positioning under the load Slides towards pallet to be moved Positioning under the pallet to be moved Positioning the pallet in the end position Moving the pallet to the desired location Sensors closer to pallets for correct positioning Positioning the pallet in the desired location

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44 Parque Cientifico Tecnológico. C/ Ada Byron, Gijón. Asturias (Spain) Tel: Fax: