: Final Random Inspection

Transcription

1 Final Random Inspection Report Report No.: FCT-JY****** INSPECTION INFORMATION Client : *********************** Attn : *********************** Supplier : *********************** Factory : *********************** Product : *********************** P.O. No. : *********************** Model / Item No. : *********************** Order Quantity : *********************** Requested Inspection Quantity : *********************** Inspection Date : *********************** Inspection Location : *********************** Inspector : *********************** Inspection Type INSPECTION STANDARDS : Final Random Inspection Sampling Standard : ISO2859/BS6001/MIL-STD-105E/ANSI/ASQC Z1.4 General Inspection Level : General Inspection Level II AQL for Critical / Major / Minor Defect : Not allowed / 2.5 / 4.0 Sample Size : 200pcs RESULT Category Pass Reject Pending Comment 1). Quantity Available 2). Workmanship Workmanship beyond AQL. 3). Product Description, Style & Color Refer to Special Attention Point 1 4). Data Measurement / Test Refer to Special Attention Point 2 5). Packaging 6). Shipping Mark OVERALL CONCLUSION Reject Refer to Special Attention Point 1&2. And workmanship beyond AQL. For and on behalf of Fujian CCIC Testing Co. Ltd. Approved by: Approved by: Approved by: Signature of Representative Signature of Report Reviewer Signature of Accredited Signatory and Factory Stamp and Company Stamp This report does not relieve seller/manufacturer from their contractual liabilities or prejudice buyer's right for compensation for any apperent and/or hidden defect not detected during inspection or occuring thereafter. Page 1 of 26

2 SPECIAL ATTENTION 1 Product Description, Style & Color 20% inspection samples were found the logo color lighter than the reference sample which available at factory. And the other inspected samples found the logo color was similar to the reference samples Reference sample available at factory 20% inspected samples 2 Data Measurement / Test No test machine was available at factory for the wood humidity test. NOTE 1 Carton numbers selected for sampling were as below: Item Carton Numbers Wolfem stick 14, 131, 148, 116, 104, 132, 235, 5, 102, 224, 133, 149, 74, 58, 119, 82 2 The manufacturer did not allow us to draw production sample kept by FCT office for reference. 3 The reference sample which available at factory without any client marking. 4 The quantity detail as below: Item P O Order quantity Packed quantity Finished and not packed quantity Not Finished quantity Sample size PCS CTNS PCS CTNS PCS PCS PCS Wolfem - 5, , stick Total 5, , Page 2 of 26

3 CLIENT S CHECK POINTS No. Client s Requirement Actual Found Result Comments 1 The nut must be firmed attached with the pole, it couldn t take it off by hand. When it connect with other poles, screw it firm, and take it off, the nut should be firmed attached with the handle end Conformed with the client s requirement Pass 2 Also noted, the logo color should no lighter than the Sample I send. 20% inspection samples were found the logo color lighter than the sample. Reject 3 A plastic cover should be in closed angle Conformed with the client s requirement Pass Page 3 of 26

4 4 Report No.: FCT-JY****** Tie line for packaging less than 1cm Conformed with the client s requirement Pass 5 Besides in the inner box, there will be a white paper between each units. Conformed with the client s requirement Pass Page 4 of 26

5 a Inspection Report No.: FCT-JY****** details are as follows: 1 QUANTITY AVAILABLE: Result: Pass Requested Inspection Quantity Actual Inspected Quantity Packed (100%) Not Packed Not Finished Quantity Packed Quantity Sampling Size From Not Packed Quantity No. of piece/set 5,000 5, No. of carton WORKMANSHIP: Result: Reject 200pcs Item Wolfem stick (S/S:200PCS) Workmanship beyond AQL. Critical Major Minor AQL: Accepted: Total Found: Detail of Defective Critical Major Minor One plastic cover was missed Splits on wooden handle Dead Knot Insect attack Poor lacquering Scratch mark on wooden Serious dirty mark on wooden Dent mark on pole Dirty mark on wooden Scratch mark on pole Total Found: Accepted: Sample Size: Page 5 of 26

6 3 PRODUCT DESCRIPTION,STYLE & COLOR: Result: Reject Refer to Special Attention Point 1 Check against PO./Specification. - The inspected samples were found similar to the description of PO./Specification. Check against sample submitted by applicant. - Discrepancy found, please refer to Special Attention Point 1 Check against Instruction Manual - The functions of inspected pieces were similar to that stated in instruction manual. 4 DATA MEASUREMENT / TEST: 4.1 The following tests will influence the result of whole report: Result: Pending Refer to Special Attention Point 2 Description Sample Size Pass Reject Comment - Barcode check 8 samples - Quantity check 3 cartons - Carton drop test 1 carton - Full function check 5 samples - Assembly test 200 samples - Humidity test 8 samples - Refer to Special Attention Point The following measurements were only for reference, it will not influence the result of whole report: - Unit dimension check 5 samples Refer to attachment for actual found - Gift box dimension check 5 samples Refer to attachment for actual found - Carton dimension check 2 cartons Refer to attachment for actual found - Unit weight check 5 samples Refer to attachment for actual found Gift Box weight check 5 samples Refer to attachment for actual found Carton gross weight check 2 cartons Refer to attachment for actual found Page 6 of 26

7 5 PACKAGING: Result: Pass - 5sets products packed into a inner box, then 4pcs inner boxes packed into an export carton Note: -- 6 SHIPPING MARK: Result: Pass Main mark( 2 sides) Side mark( 2 sides) Inner box mark ( 2 sides) Inner box mark ( 2 sides) Note: -- Page 7 of 26

8 Point Carton size Carton weight Inner box size Inner box weight Color card size Pole diameter Spec 48x32x22c m Approval Sample - ATTACHMENT Report No.: FCT-JY****** Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 48x31.5x2 2cm 48x31.5x2 2cm kg kg 7.92kg x15x10c m - 46x15x10c m 46x15x10c m kg 1.89kg x14 45x14 45x14 45x14 45x14 45x14-4.8mm 4.8mm 4.6mm 4.8mm 4.6mm 4.6mm Weight - 350g 347g 355g 357g 350g 350g Page 8 of 26

9 PHOTO ATTACHMENT Report No.: FCT-JY****** 1. Defect: One plastic cover was missed-major 2. Defect: Splits on wooden handle-major 3. Defect: Dead Knot-major 4. Defect : Insect attack-major 5. Defect: Poor lacquering-major 6. Defect: Scratch mark on wooden-major Page 9 of 26

10 7. Defect: Serious dirty mark on wooden-major 8. Defect: Serious dirty mark on wooden-major 9. Defect: Serious dirty mark on wooden-major 10. Defect: Dent mark on pole-major 11. Defect: Dent mark on pole-major 12. Defect: Dent mark on pole-major Page 10 of 26

11 13. Defect: Dirty mark on wooden-minor 14. Defect: Scratch mark on pole-minor Nil 15. Defect: Scratch mark on pole-minor Nil 16. Export carton 17. Main mark Page 11 of 26

12 18. Side mark 19. Barcode 20. Open carton ply carton 22. 4pcs inner boxes 23. Inner box Page 12 of 26

13 24. Main mark 25. Side mark 26. Barcode 27. Open inner box ply carton 29. Open inner box Page 13 of 26

14 30. 5pcs products view 31. Products package 32. Products package 33. Products package 34. Products package 35. Products package Page 14 of 26

15 36. Products package 37. Products package 38. Products package 39. Products package 40. Products package 41. Products package Page 15 of 26

16 42. Barcode 43. Color card 44. Color card 45. Color card 46. Color card 47. Color card Page 16 of 26

17 48. Color card 49. Color card 50. Color card 51. Products view 52. Products view 53. Products view Page 17 of 26

18 54. Products view 55. Products view 56. Logo 57. Products view 58. Products view 59. Products view Page 18 of 26

19 60. Products view 61. Products view 62. Products view 63. Products view 64. Products view 65. Products view Page 19 of 26

20 66. Products view 67. Products view 68. Products view 69. Products view On-site test 70. Carton size check 71. Carton size check Page 20 of 26

21 72. Carton size check 73. Carton weight check 74. Inner box size check 75. Inner box size check 76. Inner box size check 77. Inner box weight check Page 21 of 26

22 78. Color card size check 79. Color card size check 80. Weight check 81. Plastic line check 82. Pole diameter check 83. Barcode check Page 22 of 26

23 84. Barcode check 85. Barcode check 86. Nut function check 87. Nut function check 88. Nut function check 89. Assembly check Page 23 of 26

24 90. Assembly check 91. Drop test 92. Compare with the reference sample (left) 93. Compare with the reference sample (left) 94. Compare with the reference sample (left) 95. Compare with the reference sample (left) Page 24 of 26

25 96. Compare with the reference sample (left) 97. Compare with the reference sample (left) Others 98. Warehouse 99. Warehouse 100. Production line 101. Production line Page 25 of 26

26 102. Production line 103. Factory door * * * * * -END- Page 26 of 26