Presented by.. M&M Technologies Private Limited. For.. Electrical Stamping Industries

Transcription

1 Presented by.. M&M Technologies Private Limited For.. Electrical Stamping Industries

2 Overview o o o o o o o About M&M Objective Benefits Raw Material Receiving (At Stock Yard) Flexible Manufacturing Process (W.I.P.) Packaging and Dispatch Q&A

3 Overview: About M&M Brief profile Company with more than 22 years in operation in South East Asia Provides Tailor made solutions to meet Customers expectation. Core competencies in.. End-to-End Traceability Authentication Total Integrated Automation Corporate office in Navi Mumbai Many corporate clients including Government sponsored projects.

4 Overview: DFMCS Business Demand Set new Productivity Standards Utilize all available Optimizing Potential Meet Productivity Growth Mandate Adapting to Customer s Demand Volatility Adapting to commodity Price volatility

5 Overview: DFMCS Product Features Competing with Low Cost Manufacturing units and countries Attracting and retaining skilled employees Meeting the growth and profitability Challenges Measuring per employee Productivity Meeting Customer s demand of high Quality at optimum Cost

6 Overview: DFMCS Benefits of DFMCS Improving Process Visibility Improving Industrial Productivity ( Process Driven) That is EXPRESS That is EFFICIENT That is ECONOMICAL Recording Productivity Maximizing Engineering Efficiency Minimizing of Downtime by efficient diagnostic Concept.

7 Overview: Objective To offer Automated, Recorded, End-to-End Traceability solution for the manufacturing process.

8 At Stock Yard Incoming Mother Coil (MC) is labeled with QR Code for GR Transaction. With following details: Product Code Vender Code Heat Number Plant Location Invoice Number Real Time & Date Required: Printer & Scanner

9 Manufacturing Process QC 1 QC 2 QC 3 QC 4 Data input GR #: Inspector: Quantity: Data input WO #: Inspector: Quantity: Data input WO #: Inspector: Quantity: Data input WO #: Inspector: Quantity: Mother Coil Slitting Blanking Notching Manufacturing Process

10 Manufacturing Process: Slitting Slitting + Mother Coil Mother Coil Code: Slit into different sizes Slit Coil Codes: Scrap Coil A AB AC AD AS B,C,D, S represents respective Slit Coils Details, eg. Slit Size, Date, P/N

11 Manufacturing Process: Blanking Generate QR Code for Blanking Machine Blanking Die Bin [WxHxL & Wt. Sr #] Process: Scan Machine QR Code Die QR Code Slit Coil QR Code Bin QR Code Put QC Check Operator Name Real Time Quantity Blanking Process Blank Bin Scrap Bin

12 Manufacturing Process: Blanking Incase of Mother Blank producing Daughter Blank Process: Scan Machine QR Code Die QR Code Slit Coil QR Code Daughter Bin QR Codes Put QC Check Operator Name Real Time Quantity Blanking Process Daughter Blank Bin Daughter Blank Bin

13 Manufacturing Process: Notching Notching Finished Product Finished Product Bin Scrap Bin Process: Scan Notching Machine QR Code Notching Die QR Code Blank Bin QR Code Put QC Check Operator Name Real Time Quantity

14 Packaging & Dispatch Size 1 Size 2 Size 3 Finished Product Print The QR Code with All details of product Vehicle number Destination Time of Dispatch SAP Generate Certified Packing List Tax Invoice

15 What More.. Generate Customized Report

16 What More.. Return on Investment (ROI) Effective Asset Tracking Preventive Maintenance Planning Accurate Production Planning and Control Accurate Commitment to Customers Introduce Error Free Operation Effective WIP Control Calculate per Machine / Operator Productivity

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