HTF Super. Flat Tempering

Transcription

1 HTF Super Flat Tempering Glaston is your glass processing technology One-Stop-Partner providing Albat + Wirsam, Bavelloni and Tamglass products and services.

2 Page 02 Tamglass Comprehensive expertise in safety glass processing Tamglass is known as the reliable brand for safety glass machinery for the architectural, appliance and automotive glass industries. Tamglass has delivered over 2,000 safety glass production lines to more than 70 countries during its over 36 years of operation. Tamglass is a trademark of Glaston Corporation. Glaston is the leading supplier of high-quality glass processing technology. Its customer service network is the largest in the glass processing industry, with over 30 local units around the world. Glaston Corporation is a solid, growth-oriented technology company listed in the Helsinki Exchanges. Glaston s One-Stop- Partner solutions Glaston is your One-Stop-Partner for glass processing technology offering wide range of machines and services under brand names Albat+Wirsam, Bavelloni and Tamglass. Whether the request is for a single machine, production line or complete factory with production control, completed with the best service network and preprocessing tools, we have the right solutions for you to choose from. Float glass Software solutions Pre-processing Heat treatment Service solutions Insulated glass processing End products

3 Page 03 Tamglass Improved productivity Improved productivity The HTF Super has established itself as a global leader with over 500 satisfied customers worldwide. It is ideal for mixed production; the unique optimized heating system of HTF Super with temperature profiles and convection allows high quality tempering of all glass types and thicknesses including LOW-E. Due to a high uptime of the equipment a solid cash flow from the start-up is ensured. Reduced operation costs Reduced operation costs The revolutionary HTF Super production efficiency is powered by a number of patented innovations along the line. The most important of these are individual heating element control, individual operation of the furnace modules and a high-efficiency quench system. The HTF Super minimizes glass processing costs and ensures a fast pay back for your investment. Secured customer deliveries Secured customer deliveries HTF Super is built to temper high quality glass load after load, 24 hours a day, seven days a week, year after year. The HTF Super delivery is much more than a machine delivery. It includes a solid of accumulated know-how with inbuilt options for retrofits and technology upgrades in our all-out support for customers businesses. Proven Tamglass technology means high availability and guaranteed glass deliveries. We are at your service Glaston seeks to establish longterm business relationships through highly professional services prior to, during and following delivery. Our After Sales Services has established itself in several locations around the world in order to serve customers locally with a variety of services and products.

4 Page 04 Tamglass HTF Super - Premium class processing flexibility Temperature profile P Top convection pressure T 01 HTF Super advantages at a glance The unique HTF Super heating system utilizes optimized wavelength of radiation together with temperature profiles for heat transfer. This technology results an excellent glass heating uniformity and avoids thermal shocks for thick glass. In addition HTF Super enables real savings in operating cost due to its low peak power, small transformer size and flexible layout with small footprint. With HTF Super you ensure technical leadership, reliability and future upgrading with new built-in features that fulfill changing market requirements.

5 Page 05 Tamglass Image 01 OPTIMIZED HEATING SYSTEM HTF Super unique heating technology with low surface temperature heaters and convection system results high optical glass quality for all glass types and thicknesses including Low-E. Image 02 AUTOMATIC HEATING CONTROL Fast processing of different glasses loaded (e.g. multiple pieces, coated glasses, different shapes) Image 03 UNIQUE BLOWER SYSTEM High production efficiency with unique blower system according to the customer s product mix Image 04 HIGH EFFICIENCY QUENCH Capability to temper and heat strengthen all glass types and sizes including Low-E. Minimized foot print is required. Image 05 High process and equipment reliability The HTF Super all major components that require servicing are located outside the furnace for easy access. Moving parts are well protected from dust and heat, but easily accessible.

6 Page 06 Tamglass HTF Super versatile and user-friendly tempering solutions Succeed in glass processing Our after sales services support your maintenance and help you improve your performance. For maintaining machines we offer you good availability of parts through comprehensive stocks and reliable deliveries. In addition, we guarantee the availability of services and support with our comprehensive 24h telephone facility supported by the remote-on-line system. The ROLS TM connects customers machines or subsystems directly to our service centre and we can be at the scene of the action immediately. Improve your performance with our long-term experience in the glass business through consultation and training services. Benefit from the support of the original machine supplier. Main components Loading and unloading conveyors (with lifting tables for HTF Super-2xxx models) Complete heating furnace system with optimized heating technology OHS and top convection system ECG Integrated high efficiency Low-E quenching/cooling section Unique blower system and duct work for quenching/cooling Complete and independent drive system Emergency cooling and battery backup system with DC drive Tamglass RTOS control system with user-friendly HMI graphical interface Electrical cabins with internal wiring Complete set of manuals for operation and maintenance Installation supervision with operation and maintenance training Layout design for customer s factory Utilities supplied by the buyer Electric power supply for heating, drives and blowers; 4 wire system (3 phases and earth) Compressed air 7 bar (700 kpa)

7 Page 07 Tamglass Main dimensions TAMGLASS HTF Super total length [m] total width [m] total height [m] Working height [m] Blower room dimensions LxWxH [m] Blower room dimensions with thin glass option (boost unit) LxWxH [m] HTF Super ,5 x 5,5 x 4,0 12,0 x 6,5 x 5,3 HTF Super ,1 x 6,0 x 4,0 13,5 x 6,5 x 5,3 HTF Super ,1 x 6,0 x 4,0 13,5 x 6,5 x 5,3 HTF Super ,1 x 6,0 x 4,0 13,5 x 6,5 x 5,3 HTF Super ,7 x 6,5 x 4,0 14,0 x 7,0 x 5,3 NOTE: Dimensions of blower room are indicative of and subject to the factory layout. Dimensions for multi chamber furnaces will be given separately. Location of the blower room according to the factory layout. With noise reduction cabin total height is 3,1 m / LpA =85 db (A). 3,6 m / LpA =82 db (A). Capacity (ANSI Z for architectural glass) Capacity (m 2 /h)/ glass thickness [mm] (ANSI Z97.1 for architectural purposes; max. glass size: 865 x 1930 mm) Installed power at sea level [kw] Required transformer capacity [kva]** TAMGLASS HTF Super Loading area = maximum sheet size W x L [mm]* Minimum glass size W x L [mm] 3.0 mm 3.8 mm 6 mm 8 mm 12 mm 19 mm Heating and drives Quench Total Added power for boost unit HTF Super x 3600 (3900) 100 x HTF Super x 4200 (4500) 100 x HTF Super x 3600 (3900) 100 x HTF Super x 4200 (4500) 100 x HTF Super x 4800 (5100) 100 x NOTE: Capacities are based on 100 % utilisation of the loading area with clear float glass. Installed power for blowers and boost unit at special conditions (temperature, humidity and altitude) will be specified separately. * Single sheets longer than 300 mm can be tempered with reduced production rate. ** 3,8mm tempering acc. to ANSI Z97.1 with max. 65% loading efficiency, S-option Optional features (indicator in parenthesis) Boost unit for tempering of thin glass sheets down to 3.0 mm thickness according to ANSI Z 97.1 and BS 6206, down to 3.2 mm thickness according to EN and ECE R 43 (BC) Readiness for the boost unit (B) Low-E tempering system acc. to EN , obtaining ECE R 43 by blowers (20) Energy efficient frequency converter controlled blower system for 4-19 mm thickness (S) Thick glass tempering facility up to 19 mm by axial blower system with frequency converter (TA) Heat strengthening system up to 10 mm glass acc. to EN 1863 (HS10) Peak power limitation system (PPL) Energy saving option for 3mm and/or 4mm (ES) Noise reduction cabin around the quench/cooling section for max. noise pressure level of LpA = 85 db or LpA = 82 db (A) (N85), (N82) Cullet conveyor system under quenching section (VC) Motorized integrated pyrometer system, measurement on top (MR) Integrated glass quality measurement system (SCA) External PC terminal for monitoring, printing and backup the process data (PC) Extended top convection system ECG+ for Low-E (ECG+) Quality monitoring system QMS for ISO 9001 / ISO 9002 (QMS) Maintenance consultation contract MCC with remote online service ROLS (MCC) Tamglass Reactor on-line process monitoring system (REACTOR)

8 HE A D QUA R T ER S Glaston Corporation Vehmaistenkatu Tampere Finland Tel Fax info@glaston.net Glaston is your glass processing technology One-Stop-Partner providing Bavelloni and Tamglass products and services P roduction / a s sembly units: Glaston Italy Spa Italy Tel info.italy@glaston.net Glaston Finland Oy Finland Tel info@glaston.net Glaston USA, Inc. USA Tel Glaston South America Ltda. Brazil Tel Glaston Mexico SA de CV Mexico Tel / Glaston Tianjin Co. Ltd China Tel S a l e s a nd ser v ice office s: Glaston Italy Spa Italy Tel info.italy@glaston.net Glaston Services Ltd. Oy Tamglass After Sales services in Italy Italy Tel Glaston North America (USA), Inc. Greensboro, USA Tel usa@glaston.net Glaston America, Inc. Pittsburgh, USA Tel usa@glaston.net Glaston America, Inc. After Sales services Las Vegas, USA Tel Glaston America, Inc. After Sales services Cinnaminson, USA Tel Glaston Germany GmbH Germany Tel germany@glaston.net Glaston Germany GmbH Tamglass After Sales services in Poland Poland Tel Glaston UK Ltd. UK Tel uk@glaston.net Glaston Netherlands BV Netherlands Tel netherlands@glaston.net Glaston France S.A.R.L. France Tel france@glaston.net Glaston France S.A.R.L. Tamglass After Sales services in Spain Spain Tel Glaston Russia OOO Russia Tel / russia@glaston.net Glaston Estonia Oü Estonia Tel estonia@glaston.net Glaston Services Ltd. Oy - Middle East Dubai, UAE Tel middle.east@glaston.net Glaston Singapore Pte. Ltd. Singapore Tel: singapore@glaston.net Glaston Shanghai Machinery Trading Co. Ltd China Tel shanghai@glaston.net Glaston Shanghai Machinery Trading Co. Ltd After Sales Services Shenzhen, China Tel Glaston Japan, Inc. Japan Tel japan@glaston.net Glaston Japan, Inc. Republic of Korea Tel Glaston Australia PTY, Ltd Australia Tel australia@glaston.net ENVIROMENT-FRIENDLY GLASS PROCESSING TECHNOLOGY Glaston takes into account the whole lifecycle of its machines. One key issue is designing and manufacturing constructions to tolerate the heavy use imposed on Glaston machines. Special attention has been paid to the recyclability of materials, particularly to wearing components that have to be replaced during the regular maintenance programme.