MATERIAL HANDLING AND INDUSTRY 4.0

Transcription

1 MATERIAL HANDLING AND INDUSTRY 4.0 Dr. Gábor Bohács Associate professor Dániel Gáspár Assistant lecturer DEPARTMENT OF MATERIAL HANDLING AND LOGISTIC SYSTEMS

2 Contents of the Presentation Introduction, fields of material handling Identified, actual problems Material handling evolution steps Setting into the wider context of logistic s future evolution Symbiotic interactions between material handling and Industry 4.0

3 Introduction Department of Lifting Machines and Material Handling Machines Department of Building Machines and Material Handling Machines Department of Building Machines, Material Handling Machines and Manufacturing Logistics Department of Material Handling and Logistic Systems

4 Material handling at a glance Material handling equipment (MHE) are crucial parts of today s manufacturing systems Plays an important role in enhancing productivity and flexibility of the entire system as well as effective utilization of resources. The cost of material handling constitutes15% to 70% of the total manufacturing cost of a product. Material handling systems integrate equipment and other technologies of manufacturing systems. There are six categories identified by Mirhosseyni and Webb, namely, industrial trucks, floor conveyors, overhead conveyors, automatic guided vehicles, cranes and manuals Source: The evolution and future of manufacturing: A review

5 Identified, actual problems Cost of new installations Lack of workforce in both material handling machines expert, manufacturer and operator area Rapid development from technological and information aspects

6 Material handling evolution steps Material handling machines were Handling problem solvers and accessorial machinery in the industry and logistics

7 Material handling evolution steps Material handling machines are Components of complex material flow systems

8 Material handling evolution steps Material handling machines will be Apps with special interfaces Source of the figure:vdi: Fortentwicklung des Referenzmodells für die Industrie 4.0 Komponente. _RAMI_4-0_Struktur_der_Verwaltungsschale_Internet.pdf

9 Setting into the wider context of logistic s future evolution Logistic networks Open supply chains Intelligent Track & Trace Internet of everything Supply chains are controlled by artificial intelligence Shared components of logistic infrastructure Artificial intelligence controlled environment Interfacing digital, human and machine components Rapid spreading of mobile devices Increase of device intelligence Novel art of required knowledge, education Integrated human and machine intelligence 2050 Market segmentation into strongly different customer groups Mass spreading of individual products Logistic resources Novel work assignments and work culture Spreading of software agents Logistic infrastructure Green and ressource saving logistic technologies Developed by the Workgroup for technical and informatical issues of the Hungarian Association of Logistics, Purchasing and Inventory Management (MLBKT) Significant increase of e-commerce Customer demands

10 Material handling and Industry 4.0 examples

11 Material handling and Industry 4.0 examples Adaptable material handling systems Source: Industrie 4.0 und cyberphysische Systeme: Kurzlebiger Trend oder Arbeitswelt von morgen? Levels of intelligence 1. plug & communicate 2. plug & route 3. plug & transport Source: netkops

12 Material handling and Industry 4.0 examples Adaptable material handling systems Decentral, modular intelligent components Source: Smart adaptable assembly systems

13 Material handling and Industry 4.0 examples Flexibility is increased by the use of robots in all areas

14 Material handling and Industry 4.0 examples Applying adaptive, data-driven virtual simulation models Source: Flexsim Wang et al: Data driven production modeling and simulation of complex automobile general assembly plant

15 Material handling and Industry 4.0 examples Excessive application of sensors Source: Würth Source: Fraunhofer IML

16 Material handling and Industry 4.0 examples Reference architecture model of Industry 4.0 Layers: Business Constructional Power Functional Locational Security Network Human Source: Fortentwicklung des Referenzmodells für die Industrie 4.0 Komponente

17 Material handling and Industry 4.0 the current trend Model building from the defined components Forrás: DHL: INTERNET OF THINGS IN LOGISTICS Currently in material handling a main issue to translate and adapt this methodology Problem formulation Search for existing models and components Network of machines, humans, databasis and methods automatically given Implementation, analysis

18 Thank you for your attention!