Index. Company... 5 Customized solutions... 7 Automatic dosing system for minority products... 8 Demoulder...10 Bakery sector...13

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3 Index Company... 5 Customized solutions... 7 Automatic dosing system for minority products... 8 Demoulder...10 Bakery sector...13 Lines unifier...14 Automatic tray filler...16 Tray unstacker...18 Tray unstacker with a storage module...19 Label dispenser...20 Labeller...22 Labeller for stacked boxes...23 Redundant automatic labeller with check-weigher...24 Dosing unit for box filling...26 Manual weight controller with light code...27 TAS. Technical Assistance Services

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5 Company Tesi Industrial Europa, S.L. is a company with more than 20 years of experience in the development of machinery within the agri-food industrial sector. This long history allows the company to make a major commitment to a constantly developing market. Moreover, its commitment with quality and innovation has led the company to a further step, to position itself as a leader, and remain faithful to its origins, with a strong link with its customers. At this point, we created Veserkal, trade mark of Tesi Industrial Europa, S.L. Veserkal designs, develops and manufactures specific machines for production and packaging lines of products, mostly agri-food, offering the best solutions and increasing the profitability of our customers productive processes. For more than a decade we have specialized in the development of automatic equipment, both complete equipments for final users and specific units for production lines. Among our customers we have machinery manufacturers, international leaders in their sector, who successfully complement their production lines with our equipment. Veserkal manufactures models upon request, adapting to our customers requirements, improving production lines, obtaining better results and a great productivity increase. 5

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7 Veserkal means customized, attractive and innovative solutions, as well as a precise and satisfying work. Customized solutions Veserkal has devoted great effort to design, produce and apply innovative solutions to fulfill the specific requirements of our customers. Along the years, the company has become a specialist in the development of customized solutions, especially in the conceiving of specific machines for production and packaging lines, mostly of agri-food goods. These solutions are designed following strict quality, reliability and precision criteria. A key element of our company is its working methods, as well as the determination with which we face each project. For this reason, we work together with the customer, establishing a dialogue that allows to deeply know their needs and make the necessary corrections in the creation process. Our R&D department designs, produces and develops the required solution, with a total control of the different steps of the value chain, offering the best solutions and increasing the profitability of our customers productive processes. 7

8 Automatic dosing system for minority products FEATURES Minority powdered, grainy or liquid products. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Tank size from 5 to 50 litres. The solution that allows the preparation of recipes with powdered, grainy or liquid products, through its precise dosing heads. CONFIGURATION Dosing system for powdered or grainy products. Dosing system for powdered or grainy products + big-bag. Dosing system for powdered or grainy products + big-bag + liquids. Dosing system for powdered or grainy products + liquids. Dosing system for big-bag + liquids. ACCESSORIES Ethernet Kit. Touch screen control panel. THE SOLUTION Time saving in preparing wholesale recipes. Modular, configurable number of dispensers according to the ingredients that the customer requires. High reliability and precision in the inclusion of all components. Removable hoppers for effective cleaning of the equipment. The automatic dosing system for minority products is a modular equipment composed of a mobile support, precision scales and an upper, independent hoppers system. The mobile support moves the container to the lower part of the hoppers. After that, a digital device regulates the dose poured inside. The accuracy of dosing can be guaranteed thanks to the precision scale. Each dosed container will contain the exact amount of the selected ingredients. This solution allows to adapt the storage bulk of the tanks to the customer requirements and also work with products stored in big-bags or containers for liquids. The equipment is controlled through a touch screen that can store the adjustements of up to 100 different recipes. 8

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10 Demoulder FEATURES 12 units of product/cycle. 2 conveyors. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 400 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. An equipment that can optimize the unmoulding process without altering the characteristics of the product, extracting multiple parts from their respective moulds in a single operation, thus significantly reducing the execution time. CONFIGURATION By changing the clamp module, different formats can be demoulded in the same machine. ACCESSORIES Touch screen control panel. Ethernet Kit. THE SOLUTION It reduces the risk of burns when handling the freshly baked product. Time and effort saving. High precision in demoulding. Adaptable to several product formats and typologies. The demoulder with punches is designed to work with trays of 12 moulds of sponge cakes, 4 x 3 format. However, thanks to its flexible and versatile design, this solution can work with baking moulds from different formats, adapting to the different needs of each customer and product typology. Its studied design allows you to manipulate heavy parts, including those that are removed from the oven at high temperatures, thus reducing the physical effort of the operator and increasing the safety of the production line. This solution is composed of an entry conveyor which, in turn, consists of two parallel conveyors. An operator places a tray on each conveyor, one empty and the other filled with moulds coming out of the baking oven. Both are driven parallel to the demoulding step. 10

11 At this stage the two trays stop just below the demoulding mechanism. Thereafter, a head with various lines of punches places on top of the tray containing the moulds. This same head moves vertically downwards, introducing the prongs of the punches inside the sponge cakes. Then the head moves vertically upwards. This movement allows the product to adhere to the punch and separate from the mould. Finally, the head moves and places the cakes in the empty tray. 11

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13 Bakery sector Veserkal offers solutions to meet the needs of the industrial pastries sector and adapt its production to the new consumer habits. This sector has very complex production circuits and works with a wide diversity of pastries and bakery products. Our company analysed all the factors that affect the production process and final product quality. As a result, we have developed a range of solutions that offer great advantages in product production, treatment and storage. Our equipments optimize weighing, grouping, classification, labelling, weigh control and automatic loading equipment. Veserkal gives customized solutions upon request following strict criteria of quality, reliability and accuracy. 13

14 Lines unifier FEATURES Equipment maximum performance: 8 cycles/min. Adaptable configurations to the customers requirements. From 1 x 1 to 6 x 2. Variable speed. Transversal position via encoder. This mechanism accelerates the process of lining up those packages coming from the thermoformer and moving to the labelling machine. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Touch screen control panel. CONFIGURATION 2-line unifier. 3-line unifier. 4-line unifier. 3-line unifier with roller system. Unifier at 90º. ACCESSORIES Cord diverter. Ethernet kit. THE SOLUTION The most compact and efficient unifier in the market. Energy saving mode. The unifier disconnects in the event of any contingency on the thermoformer or the labelling equipment. Control of the march and independent stop of each conveyor, thanks to the pneumatic clutch. The lines unifier, apart from lining up the packages fast and safely, reduces considerably the distance from the thermoformer to the labelling machine. This is due to the efficiency of its several mechanisms. This solution has a system to detect the product entry, and it immediately activates the control cycle. Thus, the lanes move sideways and the transporters activate individually, to sequence the package exit. This way, the labelling area receives the product in an individual and controlled way. Likewise, this machine accepts several recipes that allow a fast change of format, adapting to the customer requirements. 14

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16 Automatic tray filler FEATURES Equipment maximum performance: 120 units/min (working with a length of paper of 100 mm). Its performance will always depend on the length of paper. Dispensed material: absorbent paper, wax paper, cellophane, etc. Maximum paper width: from 100 mm to 160 mm according to configuration. Paper roll size: 76 mm inner diameter, 250 mm outer diameter. Tray size: from 120 x 232 x 30 mm to 200 x 260 x 65 mm (length x width x height). A solution especially designed to optimize the filling of meat products into trays, which integrates perfectly an interleaver system and a tray denestering mechanism. TECHNICAL DATA Made in AISI 340 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Number of lanes or tracks: 1. Touch screen control panel. CONFIGURATION 1 lane for paper width up to 120 mm. 1 lane for paper width up to 160 mm. ACCESSORIES Tray denester for 1 or 2 stacks. Interchangeable tray denester for more than one tray format. Transport handles and wheels. Warehouse module (page 19). THE SOLUTION It places the paper underneath the product, stacks it and places it into trays in little space. High efficiency thanks to the synchronism with the previous machine and the thermosealing equipment. Infeed conveyor adjustable in height. Easy extraction of paper dispenser and tray denester for cleaning purposes. The automatic tray filler is a solution that includes several devices that allow the control and the product filling in a safe, fast and efficient way. During the production process, the cord conveyor collects the product and transports it to the paper dispenser. In this unit, an interleaver system, carefully places the paper underneath the product. 16

17 Afterwards, a second conveyor picks the product up and deposits it into a tray coming from a tray denester. A removable and interchangeable mechanism which allows a regular flow of trays and adapts to several kinds of containers. Simultaneouly, the trays are filled according to the number of rows or layers configured by means of a touch screen. Once the system detects the request has been fulfilled, an automatic conveyor belt transports the tray to the exit. 17

18 Tray unstacker FEATURES Equipment maximum performance: 30 cycles/min. Variable estimation subject to the type of tray. Adaptable to containers of different materials and sizes. A solution for tray denestering that allows to obtain a regular flow of trays and adjustable to the peculiarities of the several containers and/or working areas. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Denestering tray system. Up to three stacks of trays. CONFIGURATION Thread system denester. Suction cups system denester. ACCESSORIES Tray dispenser module (thread denester). Interchangeable suction cups clamps. Touch screen control panel. Conveyor. THE SOLUTION Great adaptability to the several types of containers available in the market. Optimization of working time in the placement of trays. Tray denester with threads Tray denester with suction cups With two denester models, with threads or suction cups, we can offer solutions to any market requirements. These solutions are highly versatile, since their design can be integrated to any work units and they can denester containers of different sizes. In the case of the suction cups, by changing the suction cup modules and adjusting the track of the stacks, containers of several sizes can be denestered by a single machine. In the case of the threads, the changeover is even easier, as the whole block is replaced. This allows a fast and independent denestering process, ensuring the highest efficiency. 18

19 Tray unstacker with a storage module FEATURES Equipment maximum performance: 30 cycles/min. Variable estimation subject to the type of tray. Adaptable to containers of different materials and sizes. The tray unstacking equipment with a storage module, a great technical breakthrough, since thanks to an integrated storage tank, allows a regular flow of trays for a long period of time, thus optimizing the packaging process. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. CONFIGURATION Only available for the thread system denester. ACCESSORIES Ethernet Kit. Touch screen control panel. THE SOLUTION It speeds up and makes production lines with high performance of the same type packaging more profitable. It lengthens the supply cycle of the dispensing line. It minimises manual loading costs. The ideal complement for automatic tray fillers. This mechanism is composed of a storage module and a tray dispenser. Both mechanisms are a strong and complete set which makes the unstacking process develop in a fast and autonomous way, always ensuring the maximum productivity. During the production process, a worker loads the tray storage module, a module that is ready to accommodate several stacks of trays. This mechanism automatically supplies the tray dispenser. When the photocell detects that the thread dispenser runs out of containers, the storage module releases a column of trays which slides down to the point of dispensing. In parallel, the stacks of trays stored in the storage module move to the right, each occupying the place of its predecessor in order to give continuity to the dispensing chain. It should be noted that its studied design, allows it to be integrated into any work units. 19

20 Label dispenser FEATURES Equipment maximum performance: 800 mm/s. Maximum label width: 160 mm. A system that allows to label automatically several types of packages. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Touch screen control panel. CONFIGURATIONS Upper labeller without printer, with conveyor. Upper labeller with printer and conveyor. Lower labeller without printer, with conveyor. Lower labeller to be added to the upper labeller without conveyor. Lower labeller with printer and conveyor. Upper and lower labeller without printer, with conveyor. Upper and lower labeller with lower printer and conveyor. Upper and lower labeller with upper and lower printer and conveyor. Upper and lower labeller with upper printer and conveyor. Upper labeller without printer and without conveyor. Upper labeller with printer and without conveyor. ACCESSORIES Conveyor: x 250 mm (length x width). Toshiba printer. Ethernet Kit. THE SOLUTION Multiple combinations of labelling: upper, lower or both. Pre-printed labels or programmable labelling legend. With or without conveyor. Its careful design endows it with an excellent accuracy that turns it into a very suitable option to work with fragile products. Easy operation. Compatible with products of several shapes and sectors. The labeller with integrated conveyor, in its multiple versions, is a complete system composed of a conveyor and a labelling system. The conveyor has a speed regulation system which channels the products to the labelling unit, whose servomotor operated dispensers apply the labels on the upper side, the lower side or both sides of the packages. This labelling system also allows to work with pre-printed labels and, if necessary, add an integrated printer. The system is controlled by a touch display which can save the settings of up to 100 products independently. 20

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22 Labeller FEATURES Equipment maximum performance: 120 units/min. Maximum label width 160 mm. A very complete automated labelling solution, adaptable to most agri-food industry, thanks to its compatibility with a wide variety of labels and formats. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Touch screen control panel. CONFIGURATION Label applicator with independent control and adjustable foot in height with a handle. No printer. Label applicator for pallets with unwinder and printer. ACCESSORIES Optional conveyor. Toshiba printer. Ethernet kit. THE SOLUTION Precision in the application of labels. Adaptable to products with a wide variety of formats and labels of different sizes. Storage system that allows saving the settings of each product independently. This mechanism receives the product from an input line, where a conveyor moves it to the labelling unit. Afterwards, a pneumatic operated arm applies a label on each processed package in a fast and precise way. Specifically, the arm sucks the label from the printer to, subsequently, move to the application point. Once the process is completed, the products are moved to the final point of the line. One of the advantages of this solution is its great adaptability, since it allows working with several formats such as boxes, trays, thermoformed packages, blisters and some pallet models. This system is very product-friendly. Moreover, the printer can add some data such as barcodes, weight, bestbefore date, etc. The equipment is controlled by a touch display with the possibility of programming the exact point where the label must be stuck: at the front, at the side or at the top. This touch screen can save the adjustments of up to 100 products independently. 22

23 Labeller for stacked boxes FEATURES Equipment maximum performance: 300 mm/s. Maximum label width 160 mm. A system with some technical features that make it very adaptable and precise at vertical labelling. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Conveyor size x 250 mm (length x width). Touch screen control panel. CONFIGURATIONS Stacked boxes labeller compact version with lateral labeller. Stacked boxes labeller column version with top labeller. THE SOLUTION Optimization of labelling of stacked boxes. Suitable for a wide variety of labels and boxes. Storage system that allows saving the settings of each product independently. This machine receives the product from an input conveyor, where a conveyor moves it to the labelling unit. Afterwards, a servomotor operated arm applies a label on each box in the pile in a fast and precise way. Specifically, the arm picks the label from the printer by suction and moves vertically to the application point. This process is repeated several time, in an ascending order, until all the boxes from the pile have been labelled. Once the process is completed, the boxes are moved to the final point of the line. The equipment is controlled by a touch display with the possibility of programming the number of boxes in each pile and the exact point where the label must be stuck: frontally or laterally. This touch screen can save adjustments of up to 100 products independently. 23

24 Redundant automatic labeller with check-weigher FEATURES Equipment maximum performance: 250 mm/s. Maximum diameter of paper roll admitted: 250 mm. Maximum width of labels: 160 mm. A solution that guarantees the weighing and labelling of the product in an automated way, both for small and large productions. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Labelling conveyor: x 450 mm. Weighing conveyor: x 500 mm. Input conveyor: 900 x 450 mm. Weighing with platform and panel head: 800 x 600 mm and 120 kg. Touch screen control panel. ACCESSORIES Ethernet kit. THE SOLUTION Equipment careful with the product, hence suitable for fragile items. Continuous labelling. No need to stop the line to change the rolls, thanks to the double automatic applicator of front labels. Storage system that can save the settings for each product independently. This mechanism receives the product through an input conveyor, where a second conveyor moves it to the weighing unit, which validates the values previously ticked as reference. If these are not met, the product is immediately discarded. If the validation is positive, an output conveyor transfers the product to the labelling unit. In this unit, an arm driven pneumatically applies quickly and accurately a label on the processed package. This mechanism collects a label from the printer by aspiration to attach it properly to the point of application. Once the process is completed, the products are transferred to the end of the line. One of the advantages of this solution is its adaptability, since it allows to work with various formats, such as boxes, trays and thermoformed or blister packagings among others. This system is very friendly with the product. 24

25 On the other hand, notice the printer can add data such as bar codes, weights and dates of consumption. Another great advantage of this solution is that it has two labellers. Thus, if one of them runs out of labels, the other one can continue labelling, so that the roll changing does not imply stopping the production. The equipment is controlled through a touch screen that offers the possibility to set the reference weight, the exact point of labelling, either front, side or top, and the different recipes of the printer. This touch screen is able to store the settings of up to 100 products independently. 25

26 Dosing unit for box filling FEATURES Performance: 2 T/h. Size of the boxes according to customers requirements. Suitable for bakery products and other sectors (meat, agri-food, fish, milk, etc). This mechanism allows, thanks to its precision and homogeneity, the filling of boxes by weight during the final process of packaging in production lines. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). Pneumatic power supply: 6 bar with clean and dry air. Touch screen control panel. CONFIGURATION Modular equipment with 1, 2, 4 or 6 parallel heads. ACCESSORIES Ethernet kit. THE SOLUTION A single equipment carries out the dosing and weighing of the product, with high accuracy, for its subsequent packaging in boxes. Independent bucket elevators that provide fine adjustment of weight. Statistical and traceability data collection. Up to 40 programmable products. This is a modular solution which combines the accuracy of dosing and weighing systems. Among its several devices, we should highlight: the input conveyor, the accumulation hopper, the dosing conveyor, the weight hopper, the precision scale, the empty box input conveyor and the full box output conveyor. The product is received manually or automatically from the accumulation hopper. Next, the product is moved to the dosing conveyors; at the same time the conveyor pours the product inside the dosing hopper. In the bulk dosing phase the product is dispensed obtaining less weight than stipulated. Then, in the phase of fine dosing, the product is dosed piece by piece to the desired amount. With this system of regulation and dosing, a precise amount in each box is guaranteed. This automatic dosing unit allows to adapt the number of heads and the size of the boxes to the specific needs of each customer. 26

27 Manual weight controller with light code FEATURES Range of weight, from 100 g to g (according to model). Accuracy depending on weight range (weight 10 kg/accuracy 1 g). The control unit can serve 32 equipments. The weight controller equipment performs a fast and intuitive interpretation of the programmed weight from light signals. This way, the required weight and optimal results are achieved. TECHNICAL DATA Made in AISI 304 stainless steel. Electrical power supply: 230 V (50/60 Hz). CONFIGURATION Manual weight controller with PLC. Peripheral weight controller dependent on the control unit. THE SOLUTION Totally intuitive colour code which significantly speeds the work of operators to achieve the desired objective. Increased productivity directly proportional to the number of installed terminals. Control up to 32 devices through a single control unit. The manual weight controller with light code is an equipment which, with a colour code, controls if the amount of product is the correct one or, on the contrary, the weight is over or below the stated scale. If the red light turns on, the operator will have to add more units to the tray. If the orange light turns on, the operator will have to add one unit to the tray. If the blue light turns on, the operator will have to remove one unit from the tray. If the white light turns on, the operator will have to remove more than one unit from the tray. If the green light turns on, the operator will have achieved the desired weight. This is a very visual and intuitive code, improving the operators efficience and the production line productivity. Although this product was designed as an autonomous one, Veserkal contemplates the creation of a set of products which can be connected to a PLC (Power Line Communication) to programme the stated weight for all the equipment set. 27

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29 TAS Technical Assistance Services Spare parts The aim of Veserkal is to provide the best solutions for our customers. The company has its own logistics system for the supply of spare parts nationwide and internationally. Thanks to it, we offer the spare parts that are suitable for the requirements of each customer. With the desire to provide the best service spare parts undergo rigorous testing to ensure safety and efficiency. These are fully compatible with the other parts. We work with authorized and international distributors so that our spare parts arrive worldwide quickly. Technical support Veserkal offers after-sales service to further support customers beyond the sales phase. For our company, customer satisfaction is paramount and we are convinced that thanks to their contributions we are able to improve every day. We have verified that in the after-sales phase, innovative contributions that allow to progress in the design of new solutions emerge. With the aim of offering our customers a high quality after-sales service we have a highly qualified technical staff. Their knowledge ensures service efficiency and customer loyalty. At international level we work with authorized dealers that offer a fast and efficient after-sales service.

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32 Veserkal. Trademark of TESi Industrial Europa, S.L. Avinguda Sant Martí, Puig-reig. (Barcelona) Spain Tel GPS: latitude: length: veserkal@veserkal.com PAST_EN_