Engineered To Deliver

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1 Engineered To Deliver Engineering Solutions for Long Term Relationships ELB Engineering Services Pty Ltd PO Box Rivonia Boulevard Craighall, 2024, South Africa Rivonia, Johannesburg Fax: +2 (0) Tel: +27 (11) Website: Revised:

2 TABLE OF CONTENTS ELB Capabilities ELB Group ELB Engineering Services Bulk Materials Handling Industrial Projects Engineered Technologies Aftermarket Parts, Services and Life Extension Electrical, Control & Instrumentation (EC&I) ELB Construction B&W Instrumentation and Electrical ELB Asset Management ELB Conveyor Maintenance Port Handling (POA) Acknowledging the successes that today s businesses enjoy through their development and use of TECHNOLOGY, INNOVATION and PEOPLE 1 1

3 ELB GROUP ELB Group Limited is the outcome of the enthusiasm and foresight of a father and son team which has ultimately resulted in the development of one of South Africa s most dynamic and reputable international companies involved in the design, manufacture and delivery of engineered products to the mining, processing, construction and infrastructure industries. 1 Providing a round-the-clock after-sales service on the full range of ELB Equipment products. The ELB Equipment Branch and Dealer Network services its client base through a network of branches and well-established dealers throughout South Africa and southern Africa. A young American mechanical engineer, Edward L Bateman, was relocated to South Africa in 1903 by Allis-Chalmers to assist their South African representative in selling equipment to the mining market. ELB Equipment Finance provides financial assistance to its customers through ELB Finance and/or ELB Leasing. This facility operates in conjunction with a leading financial institution. For more information log on to: ELB is proud of the fact that they have continually maintained their business philosophy of never walking away from a plant or project. The business ethic and ethos of the company is based on sound business principles with the over riding culture typical of a long standing and successful family business and hence emanating in being recognized as an icon of the minerals and metals industry. The ELB Group has four areas of focus namely, ELB Engineering Services, ELB Equipment, Ditch Witch Australia, and B&W Instrumentation & Electrical. ELB Equipment has a number of locally designed and manufactured products and represents internationally-renowned manufacturers whose products are designed to meet industrialized firstworld standards for earthmoving, construction, mining, quarrying and recycling. ELB Equipment offers the following solutions: Providing customers with specialist solutions that will enhance their profitability Reacting quickly to customers needs, by either sourcing non-standard equipment from abroad or supplying local, custom-build equipment as customers diversify into new market sectors Ditch Witch Australia is an importer and distributor of underground and utility construction equipment. Markets served in Australia are gas, water, sewage, electricity, and communications, the Defence Force and airports and dock authorities. Ditch Witch Australia distributes directly through sales and service offices in Sydney, Melbourne, Adelaide, Perth and Brisbane. For more information log on to: B&W Instrumentation and Electrical provides specialist construction expertise to build fully functioning electrical and instrumentation (E&I) plants. Sectors served include the infrastructure, mining, chemical, oil and gas, power generation, transmission and distribution, industrial and utilities, and renewable energy industries. As a leading independent construction group, B&W is fully proficient in quality, health and safety, and training for the business. For more information log on to: 2

4 ELB ENGINEERING SERVICES ELB Engineering Services (ELB) is predominantly focused on equipment and products requiring engineering and project management input. The business focuses on the supply of total engineered solutions to the mining, minerals, ports and power sectors, using its own expertise, as well as technology agreements with world class products and know-how companies. Providing a total logistics solution from mine to port is an integral part of our overall business. In order to augment the in-house capabilities, ELB have entered into a number of cooperation agreements with world leading partners namely: 2 2 CDI (USA) Specializes in the evaluation and optimization of belt conveyor systems and components of extreme length, power, strength, life, dust control and cost. Heyl & Patterson (USA) An innovator of Rotary Railcar Tippler and a wide range of bulk materials handling equipment, including Railcar & Barge Movers and Barge Unloaders. KC Cottrell (Korea) A leading global company in environmental technology including Air Pollution Control Systems and Gas Treatment Systems. FAM (Germany) A leading German manufacturer of Stacker Reclaimers, Port Equipment and a complete range of base metal processing equipment. DP CleanTech (China) A global biomass energy company that specialises in biomass and clean energy power plants. Cyclonaire (USA) A recognised leader in the engineering and manufacturing of pneumatic conveying equipment. THOR Global (Canada) A leader in bulk handling solutions since its development of the portable telescopic radial stacker. Nine Dot (SA) Focuses on analysis and design solutions in the mechanical and structural engineering market segments. Isithelo (SA) Focuses on providing specialist technical expertise and solutions to the mining industry. ELB Engineering Services business lines include: Bulk Materials Handling Industrial Projects Engineered Technologies (Process) Feasibility Studies After Sales For more information: Flexco (Tasman Warajay) This Australian based company applies its own design technology to derive application specific transfer system solutions, which are regarded by end users as superior in terms of technology and performance. 3 3

5 BULK MATERIALS HANDLING ELB Bulk Materials Handling is a global leader providing a world class capability encompassing the supply of turnkey packages from run-of-mine tip to ship loading equipment. The technologies offered include the following: Belt conveyors Overland conveyors Pipe conveyors Stockyard machines/stackers Bridge reclaimers Portal reclaimers Bucket wheel reclaimers Ship loaders Train loading stations Tippler stations and charger cars Telescopic portable radial stackers Equilibrium Cranes Slurry pipe-lines These technologies are supplied in any of the following options: Pre-feasibility studies Feasibility studies Flow sheet assessment De-bottlenecking Machine refurbishment studies Machine refurbishment Lump sum execution Construction management Training After Sales support Commissioning and Maintenance packages 4

6 INDUSTRIAL PROJECTS ELB Industrial Projects offers a turnkey solution to the Industrial sector through our technology partners, inhouse competency in civil, structural, mechanical, electrical and instrumentation engineering and relations with FMCG process engineers. We are able to de-risk projects for our Clients by giving them a single interface point, ensuring maximum return on investment through high efficiency technologies. The technologies offered include: Fine Powder Handling: Pneumatic conveying Train/truck loading/off-loading systems Centralised vacuum systems Air Pollution Control Baghouses Electrostatic Precipitators Flue Gas Desulphurisation System Small Scale Power Plants Coal Biomass Gas Heavy fuel oils Waste to Energy 5 5

7 ENGINEERED TECHNOLOGIES ELB Engineered Technologies is a total solutions provider in the minerals and metals industries, specialising in the design and construction of process plants as well as providing the associated supporting infrastructure. Combining a world class partnership between ELB Engineering Services and internationally recognised technology suppliers, Engineered Technologies leverages off the extensive experience and intellectual property of our partner companies, in designing and building innovative process solutions. Engineered Technologies offers complete process plants including modular processing plants for a variety of processing applications which include coal, diamonds, gold, phosphate, iron ore, manganese and chrome. The modular concept solves the problem of erecting a permanent facility when operations have to be moved to other locations. In addition, the modular concept accelerates the project due to the fact that both module and civil work can be undertaken concurrently. A spider frame ensures the correct interface between the plant and the civil foundation at the assembly stage. We also offer a wide experience in a range of commodities, with specialist expertise in Dense Media Separation (DMS), Spiralling and Gravity Concentration. Offerings include: Processing Plants Modular Conveyors Crushing and Screening Thickening Technologies Ore Sorting Magnetic Separation Milling Flotation An Engineered Technologies plant can be quickly and efficiently assembled and disassembled at different sites at less cost than a conventional processing facility, thus eliminating an initial large investment that is out of reach of many small tonnage operations and phasing of capital investment for future capacity. Engineered Technologies plants are designed and constructed in such a way that they can be transported by standard road haulage. This allows for the delivery of the plant anywhere in the world that is serviced by standard road infrastructure. Module capacity typically ranges from 100 to 400 TPH. For capacities greater than this, it would require the installation of an additional Modular Plant to the desired output. All off-the-shelf components used in Engineered Technologies Modular plants have proven track records and are sourced from well-established and respected suppliers to the industry. MCC and control rooms are incorporated into purpose built 40 foot containers which are based on a plug and play principle. For more information: 6

8 AFTERMARKET PARTS, SERVICES AND LIFE EXTENSION ELB Aftermarket Support and Life Extension provides a comprehensive spare part service for all its equipment, including equipment supplied by its technology partners and for equipment obtained from other manufacturers when required. ELB Engineering Services extensive in-house engineering capability is used to analyse and recommend a critical spares list as well as an operational spares list for stock holding purposes. Stress Measurements & Investigations, by means of e.g. - strain gauging - proof loading and testing Non-Destructive Tests (NDT) Performance Testing & Monitoring Overall-Stability and Safety Assessment For more information: ELB Engineering Services provides comprehensive services covering: Sourcing and technical procurement. Life extension of equipment: ELB Engineering Services refurbishes bulk materials handling equipment to restore it to its original capability or upgrade the equipment: - to enable businesses to get better returns out of their capital investment, - at a reduced cost and within a shorter time period than when ordering a new unit. Services are applicable to all bulk materials handling equipment supplied by ELB Engineering Services including: - apron feeders, - stackers and reclaimers - in-plant and overland conveyors - tipplers - train load-out stations A total Life Extension solution provides services from equipment analysis through to on site construction, erection, commissioning and project management of refurbished and upgraded equipment. Technical Inspections include - visual inspection of mechanical, structural & electrical components Audits and Assessments - Physical audit of mechanical, structural & electrical components 7

9 ELECTRICAL, CONTROL & INSTRUMENTATION (EC&I) ELB Electrical, Control and Instrumentation (EC&I) division provides a total turnkey solution from electrical design, through to fabrication, installation and commissioning. Systems designed and supplied to meet the full range of EC&I requirements on industrial installations feature: Power Generation (Solar/Diesel) MV Projection and Reticulation Earthing and Lighting Protection Motor Control Centres Control Systems ELB EC&I services are provided throughout Africa to the mining and minerals processing sectors, the ports and shipping industry, as well as general industry. ELB EC&I systems offer proven reliability, reduced total cost of ownership, simple fault finding, a dedicated team of specialists, with more than 75 years in the design of safe and leading-edge EC&I systems for the mining, ports and industrial sectors. For more information: 8

10 ELB CONSTRUCTION ELB Construction is a partnership between ELB Engineering Services (ELB) and Triplicon Construction cc (Triplicon). Triplicon manages a wide range of construction / equipment and manufacturing services, which are complementary to those offered by ELB. ELB Construction provides the full suite of construction services for natural resources projects, tailored to the needs of greenfield and brownfield projects, small to major and complex installations. ELB Construction incorporates Erection, Refurbishment and Maintenance of Equipment including the following: Infrastructure, including steel structures, piping, ducting and vessels Bulk materials handling systems from runoff-mine tip to ship loading, including all conveyor options and stockyard equipment (e.g. stackers, reclaimers and spreaders). Pneumatic conveying systems Beneficiation plants Modular process plants Port terminal refurbishment and upgrades On-site safety and environmental protection management, including compilation of HAZOPs (hazard and operability studies) and HIRAs (hazard identification and risk assessments) On-site quality control, including drawing up of check lists and associated quality plans Shutdowns Assistance with the planning and scheduling, before and during an outage. Pre-shutdown systems preparation and safety review Outage work varying from one-day machine specific outages to several week plant cold outages Preventative plant maintenance repair procedures Emergency response to equipment breakdowns, providing quick mobilisation Project Supervision and Site Management comprehensive services range from mobilising the site through to erection, quality control, safety management, hot and cold commissioning and hand-over. For more information: Specific attention is given to: Preparation/review of construction schedules Structured progress reporting including client/project team site meetings and regular construction progress reviews Coordination of technical inspections 9

11 B&W INSTRUMENTATION AND ELECTRICAL B&W Instrumentation & Electrical is whollyowned subsidiary of ELB Engineering Services, B&W is one of South Africa s leading independent electrical and instrumentation construction groups servicing the larger sub-saharan Africa region, providing specialist construction expertise to build fully functioning E&I plants, in accordance with design specifications. The 42 year old company s success is derived from the consistent delivery of professional services, economically and timeously. B&W has an established reputation in its field, thanks largely to a competent and experienced management team as well as skilled field labour - not only in South Africa but across the sub- Saharan African region with registered offices in South Africa (Alberton and Secunda), Mozambique and Namibia, Swaziland and Kenya. Established relationships with material suppliers enable the company to provide its products and services at competitive rates, further positioning it as a leader in its field. The company is highly proficient in all areas pertaining to electrical and instrumentation construction, which ensures that process plants can be operated and controlled from one or more centralised location. These areas include: Communication systems between various equipment Outdoor substations Power transmission (via overhead lines or cable) Intake switchyards Civil/containerised substations/mccs Field instrumentation Profibus installations Supplementary Services Include: Plant erection Construction management and supervision Equipment procurement Material supply Testing Calibration and commissioning Maintenance B&W Industries Include: Infrastructure Mining Chemical Oil and gas Industrial and utilities Nuclear / power generation Renewable energy 10

12 ELB ASSET MANAGEMENT ELB Asset Management has developed an innovative funding model to facilitate growing primarily the Junior Mining Sector, focusing on modular supplied plant and equipment. Value is added by funding the development of the mine, without the Mine Owner needing to spend his own capital, sacrifice equity or employ specialist engineering knowledge, in the interest of converting his mineral resource into profit. The funding mechanism is facilitated though charging a rate based tolling fee for processing all ROM material through the plant. The plant and equipment will be designed, built, owned and operated by the fund shareholder. The product take-off agreement will be managed by an independent party on behalf of the Mine Owner and Fund Shareholders. The business model best suits opencast mining with surface stockpiled material or the recycling of existing stockpiles. Underground mining will be considered on a case by case base. 11

13 ELB CONVEYOR MAINTENANCE ELB Conveyor Maintenance is a partnership between ELB Engineering Services (Pty) Ltd and Jerry Mokwana. ELB Conveyor Maintenance renders a complete, commissioning and maintenance service from ROM to Load Out Station at mines and from tippler to ship at port facilities. ELB Conveyor Maintenance provides industry recognised maintenance expertise throughout Africa in: Stackers & Reclaimers Bucket Elevators Overland Conveyors Chain Conveyors Scraper Conveyors Air Slide Conveyors Top Banker Trippers and Conveyors Load Out Stations Tipplers & Side Arm Chargers Apron Feeders Vibrating Feeders & Screens Shiploaders Crushing & Screening Plants 11 For more information: 12

14 PORTS OF AFRICA Ports of Africa (POA) is the partnership between ELB and A-Cubed Consulting, which are specialists in providing total transport system solutions from Source to Sea. The combined strengths of the partnership enables Ports of Africa to offer its clients professional experience in the field. This coupled with global leading brand technology partners, to take the blueprint of a logistics concept, through the study and analysis process to design, engineering and the project execution phase, whilst providing tangible, engineered solutions that work. It s a proven formula which has given our discerning clients a leading edge, often in some unforgiving and remote sites on the African continent 11 For more information: or 13

15 ELB ENGINEERING SERVICES ELB Engineering Services is an internationally recognised technology driven holistic solutions provider to the mining, power, port, construction and industrial sectors. This is achieved through ELB generated innovation, supply of equipment and technology from our world class partners, in-house developed expertise and integration of the services and products from the ELB Group of companies. ELB Engineering Services bases their delivery promise on the business principals established over the past 100 years based on the ELB value system of: Safety Trust Integrity Innovation Loyalty and Attention to detail We operate in a dynamic and changing environment which requires: A constant realignment to client s needs The ability to provide the appropriate technology solution The ability to attract and retain world class staff Our Mission is to provide engineered solutions fostering lasting relationships and enabling sustainable growth. We are committed to building a globally competitive organisation with a sound value system through: continually improving the quality and safety of our people and processes ensuring quality and timely delivery of products, services and solutions striving to achieve the highest level of customer satisfaction 14