» Shelving systems. and mezzanine systems. create space in spaces

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1 Plug-in system Bolted system Plug-in system Bolted systembolted system» Shelving systems and create space in spaces 240

2 Shelving & Introduction Multi-storey shelving systems MULTIplus shelf 1,500 mm width 246 SPRINKLERplus fire safety shelves 247 Project stories Mezzanine system Project stories Steel mezzanines Bolted system Plug-in system Shelving inspection Glossary Keywords glossary Article number index

3 Plug-in system Bolted system Plug-in system Bolted systembolted system» Shelving systems and Strong, versatile, flexible Use every centimetre of your warehouse with shelving systems and mezzanine systems from SCHULTE Lagertechnik. They enable optimal use of the entire height of your warehouse by multiplying the storage area and thus offer an economical solution for optimal and economical space utilisation on different levels. Whether as a shelving system, a mezzanine system or a steel mezzanine system we are happy to advise you and find the right solution to allow you to make optimal use of your space. 242

4 SHELVING SYSTEMS & MEZZANINES» Multi-storey system As plug-in system and with structural steel elements All the benefits of the SCHULTE Lagertechnik plug-in system Multiply your storage capacity Economical solution for optimal and economic use of space on different levels Bolted system Plug-in system» Mezzanine system comprising modular system components The ideal and cost-effective solution for integrating into existing spaces More space reduced premises costs Optimised to provide even more free space Can be completely disassembled and reused, allowing components to be adapted to new circumstances» Steel mezzanines Made from custom-produced steel profiles Low floor thickness even when handling high loads As an intermediate level, a steel mezzanine creates valuable extra space Optimum use of the room height by multiplying the storage space (floor space) 243

5 Plug-in system Bolted system Plug-in system Bolted systembolted system» Multi-storey shelving systems modular and compatible Shelving systems from SCHULTE Lagertechnik let you utilise the capacity of every centimetre of your warehouse. Based on the plug-in system, shelving can reach right up to the ceilings of your warehouse. This multiplies the existing storage space. WALKWAYS and staircases are connected directly to the shelving system without the need for additional structural measures. The wide range of SCHULTE Lagertechnik accessories allows each shelving system to be customised to precisely meet industry-specific needs. 244

6 SHELVING SYSTEMS» Combination of plug-in system & steel construction Build multi-storey shelving systems All the benefits of the SCHULTE Lagertechnik plug-in system Systems with continuous upright frames without additional joint Option to expand the existing shelving system at any time Mezzanine flooring either as a wire mesh or various chipboard floorings (standard, white or anti-slip coating) Galvanised or powder-coated Bolted system Plug-in system» MULTIplus plug-in system all the benefits on several levels The combination of the plug-in system and a steel construction allows you to benefit from all the advantages of the MULTIplus series. T-profile frames in one piece up to 7,500 mm in height Levels can be adjusted in increments of 25 mm MULTIplus MULTIplus shelves with edge heights of 25 or 40 mm Variable shelf widths: 750, 1,000 and 1,300 mm and 1,500 mm Shelf loads of between 85 and 330 kg Unique flexibility as height can be adjusted, allowing for maximum use of the shelving space» A large selection of surfaces A large selection of colours allows company colours to be incorporated into the warehouse or shop floor. Additional colours on request. T-profile frames variations: Galvanised RAL 7035 light grey RAL 5010 gentian blue RAL 3000 fire red Shelf variations: Black Galvanised RAL 7035 light grey 245

7 Plug-in system Bolted system Plug-in system Bolted systembolted system xxxxxx» The MULTIplus shelf with 1,500 mm width The proven plug-in system from SCHULTE Lagertechnik has huge growth! The 1500 mm wide MULTIplus shelf completes the shelving range. This shelf width enables you to meet the requirements of e.g. large e-commerce warehouses. This is where this new shelf width displays its true strengths ,500 mm MULTIplus shelf for shelves from the plug-in system Properties 1,500 mm wide Available in depths 300, 400, 500 and 600 mm Shelf loads of 150 kg and 250 kg With an edge height of 25 mm or 40 mm Proven plug-in system quality Galvanised or RAL 7035 light grey Benefits Ideal for wide and bulky items Increased storage space thanks to fewer T-profile frames Optimum access to stocked items All the benefits of the plug-in system at your disposal across a large width Easy to assemble From 500 pieces per variety available.

8 » The SPRINKLERplus fire safety shelf for shelving systems with special requirements Properties 750, 1,000, 1,300 mm widths Available in depths of 300, 400, 500 und 600 mm Shelf load up to 100 kg With an edge height of 40 mm This shelf complies with VdS guideline CEA4001: a minimum of 50 % of the total surfaces as an open surface Compatible with the MULTI plug-in system or pallet racking system Galvanised or powder coated (on request) Benefits Permeable to water for use with sprinkler systems Permeable to air for improved air circulation in warehouses Permeable to light for higher light yield in complex shelving systems From 500 pieces per variety available. xxxxx fire safety shelf Bolted system Plug-in system More than a third of all major fire damage in industry and commerce occur in the warehouse. We developed the fire safety shelf in order to fight the fire already in its formation phase and to limit the damage as far as possible. With a perforation percentage of 50 %, the sprinkler system is able to quickly start the extinguishing process at all warehouse levels. 247

9 Spare parts warehouse for forestry vehicles and construction site equipment Agricultural and construction machinery are huge pieces of equipment. Many of their spare parts are bulky, heavy and anything but a standard size. The company, Atlas Kern, needed a flexible and high-performance storage system for these items without compromising small parts storage. The combination of spare parts with a fast turnover and ones that were only rarely required also demanded effortless handling processes and high capacities, to ensure high availability at all times. These demands were implemented by our specialist trade partner. They planned a storage system with MULTIplus150 shelves to handle load capacities of to 150 kg. A pallet rack system was integrated to handle particularly heavy parts. But space and load capacities were by far not the only requirements for Atlas Kern. The system had to be very flexible to ensure loose or individually packaged parts could be safely stored. 800 mm deep, rows of shelving with two-sided access also cleared this hurdle. An easy-to-use warehouse system was created; strong and deep enough to safely house the widest range of different spare parts. Moreover the entire storage system was galvanised and fitted with wire mesh to prevent items falling out. This guarantees safe and orderly storage. The open structure of the system and the underside of the white coated chipboard in the 1st and 2nd stories provide good lighting conditions throughout the entire shelving system. Atlas Kern sells and leases construction and agricultural machines. If the heavy equipment needs to be repaired, the dealers rely on a stock of spare parts that is unrivalled in its scope. Whether for standard applications or the rare exceptions Atlas Kern has the right part in stock. With more than 30,000 articles, it was high time for a new warehouse. 248

10 » The right space for big and small IN A NUTSHELL The challenge: High availability and efficient handling of picking processes in one central warehouse. Implementation: Consultation, planning, supply and assembly. Project details: Three-storey, plug-in shelving system with a height of 6,900 mm. Approx. 1,700 MULTIplus150 shelves Special features: 800 mm deep, rows of shelving with two-sided access. Combination of pallet racking system for particularly heavy parts. Safeguarding the stock by means of wire mesh on all external sides. Benefits: Optimal storage of bulky parts, fast access thanks to two-sided access. 249

11 » At full throttle to the next age of logistics IN A NUTSHELL Requirement: Increase storage capacity in the existing storage areas. Implementation: Consultation, planning, supply and assembly. Project data: Organisation system using partition plates, shelf strips, etc. Side sections and frames in corporate colour. Approx. 1,100 MULTIplus150 and MULTIplus250 shelves Special features: Two-storey system in the corporate colour of red with all-round white edging Benefits: Larger storage capacity and faster order processing thanks to centralised system. 250

12 Turbocharger manufacturer short distances are the trump card Reconditioned turbochargers are in demand. Cause for celebration for the East Westphalia-based company Turbo-Mot. But also for growing pains, as their storage system simply could not cope with annual volumes of 7,500 turbochargers. The situation resulted in bottlenecks both in the warehouse and in work processes. This is where SCHULTE Lagertechnik came into play. By planning and erecting a new, two-storey stock block, space was created to allow the company to grow once more. From goods receipt to collection, everything was integrated into two separate shelving systems, some of which was dust-proof. Distances were reduced, workstations were moved directly to the warehouse and employees could get their hands on everything quicker than before. It's actually quite simple: the larger the warehouse, the more space it has to grow. But what if all the space has been used up? Then it's a case of optimising processes and increasing their efficiency. That is exactly what happened to Turbo-Mot in its specialist workshop for turbochargers. The new arrangement also sends out a signal to customers, as they see that order and cleanliness matter. Speaking of signals: the corporate colour red forms the primary colour of the storage system. As a result, everyone who enters the warehouse, finds themselves surrounded by the corporate design. Turbo-Mot displays a uniform overall appearance that certainly makes an impression. More reference stories in our magazine PROJEKTLAGER and as a download in the catalogue portal! What makes a storage system into an growth engine?» With corporate growth also comes an increase in the need for organisation and order. A good storage system promotes further growth by ensuring that warehousing is seamlessly integrated into production process and that the internal workflows are right. How did you proceed?» We worked closely together with Turbo-Mot from the planning phase through to implementation and together developed a customised solution. 700 m 2 of storage area on 110 m 2 floor area was thus created. Edis Kožar Project manager SCHULTE Lagertechnik How does this benefit Turbo-Mot and the end customer?» Turbo-Mot can take advantage of a much improved warehouse logistics. Everything runs much more smoothly and the work stations are more attractive. This creates a good impressions for the visitors and motivates employees. The end customer get their goods quicker as the employees are saved a good deal of running around and unnecessary searching for individual parts. Moreover they also benefit from increased availability. There is simply more space for spare parts. 251

13 Plug-in system Bolted system Plug-in system Bolted systembolted system» Mezzanine systems modular, expandable, strong With free-standing mezzanines, you can multiply your storage space. The design possibilities are almost endless. In contrast to our custom-produced steel structures, SCHULTE Lagertechnik can be expanded, moved or adapted to new load capacity requirements with ease. Using the starter elements from our mezzanine system, a range of different bracing structures can be implemented, whereby mezzanine load capacities of 250 to 1200 kg/m² and more are possible and it goes without saying that we can also create multi-storey constructions. 252

14 MEZZANINE SYSTEMS Main beams Secondary beams» Beams and columns made from cold-rolled profiles Main and secondary beams made from cold-rolled profiles either plastic powder-coated or galvanised Mezzanine profiles with system perforation Load capacity up to 1200 kg/m², higher load capacities on request Distances between columns up to 10 metres can be implemented with cold-rolled main beams Columns up to 12 metres high Wide range of mezzanine floorings (chipboard, wire mesh, steel panels etc.) Structure heights of between 250 and 450 mm in various material thicknesses possible, allowing beam heights to be precisely adapted to the load criteria Standard colours RAL 1004, 5010, 7035, 7016, other colours on request, galvanised beams up to a material thickness of 3 mm possible Bolted system Plug-in system Columns 253

15 Plug-in system Bolted system Plug-in system Bolted systembolted system» Mezzanine flooring Chipboard, wire mesh and steel panels Various versions of chipboard, e.g. 30 and 38 mm thick A range of coatings and anti-slip surface White coating on the bottom With standard and high level of compression Fire protection class B1 and B2 possible Wood and/or steel tongue and groove joint Wire-mesh in different sizes, load capacities, mesh widths and designs Steel panel mezzanine flooring 150 mm wide, 58 mm high Chipboard Raw Grey anti-slip surface Stone anti-slip surface Wire-mesh and steel panels Wire-mesh in a range of different designs» Transfer stations Convey goods safely up Steel panel non-perforated Uni-grey surface Antislip Steel panel perforated Underside White 254

16 MEZZANINE SYSTEMS» Staircases Custom-produced for every mezzanine Custom heights and lengths Steel components (side panels and railings) powder-coated Stable safety railing, powder-coated with hand and knee rails and raised edges, optionally with uniform aluminium hand rails Stringer staircases - with landing - with half-landings - with landings for changing direction - with corner landings Steel panel steps - galvanised unperforated, anti-slip - galvanised perforated, anti-slip Wire-mesh as flooring and steps - in various dimensions, load capacities and designs - galvanised» Railings Safety with a great appearance Functional safety with attractive glass and stainless-steel appearance Safety glass design without columns for complete transparency Bolted system Plug-in system Rounded hand rails 255

17 » Safe and compact Mezzanine systems in cube design Requirement: Utilisation of the height of the space with a three-storey design. In the process triple the storage area. IN A NUTSHELL Implementation: Consultation, planning, delivery and installation. Project data: Two-storey mezzanine system with a load capacity of 1000 kg/m 2. 2 staircases and transfer stations with self-closing wing doors. approx MULTIplus250 shelves. Special features: Ground floor completely enclosed by with wire-mesh partitions; Access through 2000 mm wide sliding gate. Benefits: Access control on the ground floor. Enormous storage density thanks to 3 stories and compact cube design. 256

18 Customised production offers the optimum solution After sales service is increasingly gaining in importance for business-to-business. When a company grows, so too do requirements. In particular global players on the world markets must adapt their own processes to the continuously changing conditions. This challenge was faced by an apparatus and equipment manufacturer in the field of environmental technology. The medium-sized company wants to lay the foundations for long-term partnerships with their excellent service activities with customers. This should include a whole range of after-sales services, short routes and fast reaction times all from one source. Anew warehouse was designed to ensure the equipment manufacturer is able to supply its customers with spare parts all around the globe. The goal was to create more space for more parts, achieve faster workflows and retain the option of being able to flexibly react to new situations. A requirements analysis on site quickly determined that a warehouse based on a mezzanine system, shelving and pallet racking was the ideal solution. Thanks to a three-storey construction, it is now possible to utilise the entire space of the existing warehouse. The load capacity of the mezzanine is 1,000 kg per square metre. The compact cube with 264 m 2, floor space offers 764 m 2 of storage space. This means the storage area was able to be tripled. Large storage reserves could be created already during the first expansion stage thanks to the additional space savings. All parts are located in the smallest space in the one location in the cube. Two staircases and transfer stations with self-locking wing doors make it easy for the required items to be located by the employees. Long routes are no longer necessary for the fast-movers: they are stored ready to hand on the ground floor MULTIplus250 shelves are used to store small parts. The plug-in system enables a fast reaction time if requirements change. When it came to colour, the customer also had free choice: the steel parts are in RAL 7035 light grey, while the chipboard flooring is coated in stone anti-slip surfacing. The underside of the layers remains white to increase the light yield. To protect the stock items from unauthorised access, the ground level is completely enclosed by mesh-wire partitioning. Access is only through the two-metre-wide sliding gate, which is secured by access control. The individual solution, based on the compact mezzanine system, allows the equipment manufacturer to compact their storage area and create an extendable, future-proof warehouse solution. It is the basis and the precondition for efficient spare parts supply and perfect all-round service worldwide. More reference stories in our magazine PROJEKTLAGER and as a download in the catalogue portal! Transfer stations on both upper levels. Access to the ground floor only for authorised employees. 257

19 New shop concept For the industrial requirements of the wholesale trade The modern shop concept allows stationary B-to-B commerce to achieve growth. Proof of this comes from the production supply dealers, Coenen, who, together with SCHULTE Lagertechnik completely redesigned their sales space in Neuss and increased its sales area to 1300 m 2. Since then, not only can all articles be stocked here in sufficient quantities, it has been possible to create a strong buying incentive for the customers, thanks to the style of goods presentation. The central design element of this is the mezzanine system by SCHULTE Lagertechnik. Using a modular principle, a U-shaped gallery has been built along the walls of the Coenen building; thus creating additional exhibition space. Using a special construction, the railings are made completely out of glass and stainless steel without any kind of columns. Because the guardrails are seethrough, it is possible to look up from below into the upper storey and view the articles presented there. This transformation has created a modern, light-flooded sales room, which, with its premium-quality industrial design of steel and glass, reflects the trends of the time and perfectly displays the goods at centre stage. The new shop is a sales outlet and a showroom in one, and presents the Coenen product range in the best possible light. The shop thus reflects the identity of the company and plays an important role in company strategy. For the modern architectural design, the mezzanine system was selected as the central design element for the shop, after consultation with SCHULTE Lagertechnik. The exceptional concept not only created an additional exhibition space of 331 m 2, but, thanks to the customised production, perfectly found the right balance between functionality and upscale industrial design. Requirement: Efficient use of space and enlargement of the sales and storage area with a view of the upper storage level for the new occupational safety and health display. IN A NUTSHELL Implementation: Consultation, planning, supply and assembly. Project data: Mezzanine system by SCHULTE Lagertechnik with 1,200 kg load capacity per square metre and large span lengths to ensure only a minimum of columns on the lower level. Special features: Glass balustrades without any columns; sophisticated design with stainless-stainless steel hand rails and generous staircases with solid oak wood treads. Benefits: Expansion of the sales and storage area to 331 m 2, sales-promotional atmosphere thanks to sophisticated design in industrial look. 258

20 » Don t just store, make a statement 259

21 Plug-in system Bolted system Plug-in system Bolted systembolted system» Steel mezzanines Made-to-measure and robust Steel mezzanines can multiply the storage area so that stockrooms do not need to be enlarged. These mezzanines are custom-produced according to the customers specified dimensions. They are manufactured from warm- or coldrolled steel profiles. The steel mezzanines are supplied in blue as standard. Other colours are available on request. The mezzanine flooring is available alternatively as chipboard in 38 mm thickness or as galvanised wire mesh. Option of load capacities from 250 up to 1,200 kg/m 2 and more. 260

22 STEEL MEZZANINES» Custom produced for an optimal solution Individually customised according to the customers wishes Numerous accessories and a variety of configurations Load capacity can be adapted by the dimensions of the steel beams as well as a range of mezzanine flooring, e.g. chip board or galvanised wire mesh Bolted system Plug-in system Warm- or cold-rolled versions optional 261