VERTICAL RECIPROCATING CONVEYORS (FREIGHTLIFTS)

Transcription

1 VERTICAL RECIPROCATING CONVEYORS (FREIGHTLIFTS)

2 VERTICAL RECIPROCATING CONVEYERS A Cost Effective Material Handling Solution For Multi-level Facilities! Autoquip Freightlift vertical reciprocating conveyors (VRC) provide affordable access to multi-floor facilities. These flexible products are available in your choice of straddle, cantilever, and 4-post designs and feature a variety of loading patterns to accommodate any material handling application. They are ideal for access to everything from mezzanines to multi-level manufacturing or distribution facilities. Freightlift VRC s are much more affordable than freight elevators. Their open design allows them to be easily fitted into virtually any facility. A variety of loading patterns and platform sizes provides seamless integration into manufacturing and distribution systems. Autoquip VRC s are designed so they can be installed as freestanding units or designed into the facility structure. In mezzanine applications, Freightlift VRC s are the ideal solution to transporting materials and products to the elevated mezzanine level for assembly or inventory control systems. These VRC s can even be integrated into conveyor based systems for a fluid work flow to elevated production levels. With platform sizes of up to 12 X 15, and capacities ranging to 15,000 lb. these affordable VRC s can transform an elevated storage mezzanine into an active production area. For multi-level facilities Freightlift VRC s are the most cost effective method of transferring materials or products. Offering vertical travel as high as 100 feet, Freightlift VRC s could turn a ten story building into a production facility. These VRC s can be installed on the inside or outside of a structure, so they can even be integrated into the loading dock for fast access to upper levels.

3 VERTICAL RECIPROCATING CONVEYERS Autoquip has decades of experience in the design and production of Freightlift vertical reciprocating conveyors, and has an experienced engineering team to provide affordable solutions to material handling problems. Autoquip can also provide semicustom modified standard products, and full custom solutions to increase productivity and streamline work-flow. Complex and specialized applications require the experienced material handling engineering and manufacturing expertise that Autoquip backs every product with. Autoquip also offers a full product range of in-plant and dock lifting equipment. Autoquip manufactures a diverse line of equipment featuring a variety of lifting technologies including hydraulic scissors lifts, mechanical lifts, pneumatic lifts, and RAM lifts in addition to its Freightlift VRC product line. This diversity empowers the Autoquip engineering group to utilize the most cost effective technology to dependably perform its specified task without over engineering excess cost into the product. No matter your material handling problem, Autoquip has the products, experience, and manufacturing expertise to deliver your solution on time and on budget. Are You Struggling with a Tough Application? Autoquip can create a cost-effective custom material handling solution to maximize your productivity.

4 GATES & ENCLOSURES GATES & ENCLOSURES Autoquip gates and enclosures provide maximum safety and protection for high travel lift applications. Gates and enclosures may be required to meet Federal, State or local codes. Built to last with sturdy, heavy duty vertical posts and expanded metal panels, Autoquip safety enclosures and gates are designed for dependable operation with a minimum of maintenance. All gates can be equipped with electro-mechanical interlocks and are available in standard and custom sizes to match any application. Standard gates offer 7 load clearance. Enclosures Autoquip enclosure panels are fabricated with expanded metal for visibility and supplied with mounting hardware for easy installation and coated in a color to match the lift. Standard panels are 6 to 4 width and 96 high. Nonstandard sizes and custom finishes are also available. Autoquip enclosures are constructed for durability with materials that provide years of reliable personnel protection. Sliding Gates Autoquip sliding gates save space and come complete with sturdy support posts and overhead track for trouble free installation and operation. Gates are available in a variety of sizes with standard widths up to 10, with angular construction, or can be custom built to your specifications. Swing Gates Autoquip swing gates are available in standard single panels widths of up to 6 with tubular construction, or bi-parting designs for up to 12 standard widths. Custom sizes are available for either single or bi-parting systems. All swing gates are complete with all mounting hardware and interlocks. Vertical Gates Autoquip vertical gates are easy to use and provide safe loading and unloading. All vertical acting gates are counterbalanced to remain level when raised from either side. Autoquip provides trouble free performance with the use of non-binding UHMW sliding guides. For those applications with limited overhead clearance, bi-parting models are available with telescoping panels to provide the most compact gate system. INTERLOCKS Autoquip offers a variety of interlocks to ensure safe operation for every application. OVERHEAD CLEARANCE VERTICAL GATE MINIMUM CLEARANCE PANEL HEIGHT* REQUIRED 48" Single Panel 12' 48" Bi-Panel 10' 72" Single Panel 14' 72" Bi-Panel 11' *Based on 7' load height Mechanical Actuated Interlock used on swing gates and horizontal sliding gates. Mechanical Actuated Interlock used on vertical acting gates. Electric Actuated Solenoid used for all style gates. Shaft way barrier bars used on 2-level shaft way applications.

5 LOADING PATTERNS TYPICAL LOAD PATTERNS To determine the proper lift configuration (i.e.: straddle, cantilever, four-post) and the types of gates and enclosures required for an application, consider all loading and unloading requirements. Typical load patterns are illustrated below. Z LOADING PATTERN The traffic flow for a Z is to load the lift from one side, and exit the lift off the opposite side as it was loaded. C LOADING PATTERN In a C pattern, traffic enters the lift on one side, and exits the lift from the same side as the lift was loaded. 90 LOADING PATTERN The 90 traffic pattern requires a cantilever carriage to enter the lift from one side and exit the lift at a 90 angle from the loading position. STRADDLE DESIGN CANTILEVER DESIGN 4 POST DESIGN ENCLOSURE REQUIREMENTS Straddle Design A Carriage Width + 2 = Required Enclosure Width B Carriage Length + 1 = Required Enclosure Length Cantilever Design A Carriage Width + 1 = Required Enclosure Width B Carriage Length + 2 = Required Enclosure Length 4 Post Design A Carriage Width + 2 = Required Enclosure Width B Carriage Length + 1 = Required Enclosure Length Scissors Lift A Platform Width + 1 = Required Enclosure Width B Platform Length + 1 = Required Enclosure Length

6 LOADING PATTERNS FREIGHTLITE FREIGHTLIFTS TYPICAL APPLICATIONS The FreightLite is a proven winner. It s made to smoothly and economically move loads weighing up to 6,000 lbs. from one level to another typically to and from a mezzanine. The FreightLite is one of the best values in the industry. There s no pre-installation and set-up is quicker than competitive models. Remote power supply Velocity fuse for freefall prevention and safety Sealed cam follower rollers FEATURES & BENEFITS Zero drift re-pressurization system Keeps the platform from drifting when at upper level for extended periods Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished and hard-chromed pins Extended bearing life Solid steel construction Minimal platform deflection Direct piston design No cables or chains to lubricate or adjust Power unit with UL recognized components The very best components go into all Autoquip products UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure Relief valve Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z535 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Hospitals

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8 HYDRAULIC STRADDLE FREIGHTLIFTS TYPICAL APPLICATIONS Hydraulic Straddle Freightlifts are economical, easy to maintain and provide a safe way to move materials between two levels requiring less than 28 feet of vertical travel. Freightlifts are an economical alternative to forklifts or elevators with savings up to 75% diameter sheaves provide large bend radius and longer cable life Safety cams to limit platform freefall to less than 4 Remote power supply FEATURES & BENEFITS Zero drift re-pressurization system Keeps the platform from drifting when at upper level for extended peiods Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished and hard-chromed pins Extended bearing life Solid steel construction Minimal platform deflection Five Sheave Cable Reeving Prevents side loading on the sheaves to greatly extend the life of the sheaves and cable Swaged Cable Ends 100% cable strength, no cable clips or Crosby clips to adjust with this type connection 6x37, proof tested, pre-stretched wire rope Absolutely safe, durable, and long lasting Power unit with UL recognized components The very best components go into all Autoquip products Safety Cams Prevents platform freefall to less than 4 inches UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure Relief valve Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z335 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Hospitals

9 HYDRAULIC STRADDLE FREIGHTLIFTS SPECIFICATIONS MAX. TRAVEL CAPACITY PLAT. MINIMUM PLAT. MAXIMUM HP SPEED MODEL (feet) (pounds) width x length width x length minimum fpm (in feet) (in feet) 28 1,000 4 x 4 8 x FLH ,000 4 x 4 8 x FLH ,000 4 x 4 8 x FLH ,000 4 x 4 8 x FLH ,000 4 x 4 8 x FLH ,000 4 x 4 8 x FLH-6

10 LOADING PATTERNS HYDRAULIC CANTILEVERED FREIGHTLIFTS TYPICAL APPLICATIONS Hydraulic Freightlifts are economical, easy to maintain and provide a safe way to move materials between two levels requiring less than 28 feet of vertical travel. Freightlifts are an economical alternative to forklifts or elevators with savings up to 75%. They are regulated under the National ASME B20.1 code as conveyors diameter sheaves provides large bend radius and longer cable life Safety cams to limit platform freefall to less than 4 Platform stabilization rollers to prevent binding FEATURES & BENEFITS Zero drift re-pressurization system Keeps the platform from drifting when at upper level for extended peiods Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished and hard-chromed pins Extended bearing life Solid steel construction Minimal platform deflection Five Sheave Cable Reeving Prevents side loading on the sheaves to greatly extend the life of the sheaves and cable Swaged Cable Ends 100% cable strength, no cable clips or Crosby clips to adjust with this type connection 6x37, proof tested, pre-stretched wire rope Absolutely safe, durable, and long lasting Power unit with UL recognized components The very best components go into all Autoquip products Safety Cams Prevents platform freefall to less than 4 inches UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure Relief valve Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z335 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Hospitals

11 LOADING PATTERNS HYDRAULIC CANTILEVERED FREIGHTLIFTS SPECIFICATIONS MAX. TRAVEL CAPACITY PLAT. MINIMUM PLAT. MAXIMUM HP SPEED MODEL (feet) (pounds) width x length width x length minimum fpm (in feet) (in feet) 28 1,000 4 x 4 8 x FLHC ,000 4 x 4 8 x FLHC ,000 4 x 4 8 x FLHC ,000 4 x 4 8 x FLHC ,000 4 x 4 8 x FLHC ,000 4 x 4 8 x FLHC-6

12 LOADING PATTERNS MECHANICAL STRADDLE FREIGHTLIFTS TYPICAL APPLICATIONS Mechanical Straddle Freightlifts are designed to stop at multiple positions to access heights up to 100 feet and to have more precise control of their stop-start movements. They are mechanically operated by means of a brake motor and gear reducer with a common drive shaft. Raising and lowering of the carriage platform is accomplished with heavy-duty roller chain. Slack Chain Safety Stop Safety cams to limit carriage freefall to 4 Lubricated-for-life bushings on guide rollers FEATURES & BENEFITS Chain driven Permanently adjusted,no maintenance or chain tensioners required High tension rollers Smooth platform travel Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished andhard-chromed pins Extended bearing life Solid steel construction One piece drive shaft Minimal platform deflection Automatic carriage-jam sensing and protection Protects the equipment and the employees Pre-assembled drive base unit Decreased cost of field installation Safety Cams Prevents platform freefall to less than 4 inches UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure SSAC Overload Relay Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z335 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Multi-story Manufacturing Facilities Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Multi-story Office Complexes Hospitals

13 LOADING PATTERNS MECHANICAL STRADDLE FREIGHTLIFTS SPECIFICATIONS MAX. TRAVEL CAPACITY PLAT. MINIMUM PLAT. MAXIMUM HP SPEED MODEL (feet) (pounds) width x length width x length minimum fpm (in feet) (in feet) 100 1,000 4 x 3 10 x FLM ,000 4 x 3 10 x FLM ,000 4 x 3 10 x FLM ,000 4 x 3 10 x FLM ,000 4 x 3 10 x FLM ,000 4 x 3 10 x FLM-6

14 LOADING PATTERNS MECHANICAL CANTILEVERED FREIGHTLIFTS TYPICAL APPLICATIONS Mechanical Freightlifts are designed to stop at multiple positions to access heights up to 100 feet and to have more precise control of their stop-start movements. They are mechanically operated by means of a brake motor and gear reducer with a common drive shaft. Raising and lowering of the carriage platform is accomplished with heavy-duty roller chain. Slack Chain Safety Stop Safety cams to limit carriage freefall to 4 Lubricated-for-life bushings on guide rollers FEATURES & BENEFITS Chain driven Permanently adjusted,no maintenance or chain tensioners required High tension rollers Smooth platform travel Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished andhard-chromed pins Extended bearing life Solid steel construction One piece drive shaft Minimal platform deflection Automatic carriage-jam sensing and protection Protects the equipment and the employees Pre-assembled drive base unit Decreased cost of field installation Safety Cams Prevents platform freefall to less than 4 inches UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure SSAC Overload Relay Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z335 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Multi-story Manufacturing Facilities Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Multi-story Office Complexes Hospitals

15 LOADING PATTERNS MECHANICAL CANTILEVERED FREIGHTLIFTS SPECIFICATIONS MAX. TRAVEL CAPACITY PLAT. MINIMUM PLAT. MAXIMUM HP SPEED MODEL (feet) (pounds) width x length width x length minimum fpm (in feet) (in feet) 100 1,000 4 x 3 8 x FLMC ,000 4 x 3 8 x FLMC ,000 4 x 3 8 x FLMC ,000 4 x 3 8 x FLMC ,000 4 x 3 8 x FLMC ,000 4 x 3 8 x FLMC-6

16 LOADING PATTERNS HIGH-CAPACITY 4 POST FREIGHTLIFTS TYPICAL APPLICATIONS Mechanical Freightlifts are designed to stop at multiple positions to access heights up to 100 feet and to have more precise control of their stop-start movements. They are mechanically operated by means of a brake motor and gear reducer with a common drive shaft. Raising and lowering of the carriage platform is accomplished with heavy-duty roller chain. Slack Chain Safety Stop Safety cams to limit carriage freefall to 4 Lubricated-for-life bushings on guide rollers FEATURES & BENEFITS Chain driven Permanently adjusted,no maintenance or chain tensioners required High tension rollers Smooth platform travel Lubricated-for-life composite bearings on all pivot points Maintenance free bearings, no greasing required Turned, ground, polished andhard-chromed pins Extended bearing life Solid steel construction One piece drive shaft Minimal platform deflection Automatic carriage-jam sensing and protection Protects the equipment and the employees Pre-assembled drive base unit Decreased cost of field installation Safety Cams Prevents platform freefall to less than 4 inches UL listed controls Dust, dirt, and drip resistant industrial enclosure NEMA 12 pre-wired control box Industrial grade control enclosure SSAC Overload Relay Overload protection Built and designed in accordance with ANSI B20.1 code Designed to meet or exceed all industry standards Safety labels comply with ANSI Z335 Employee safety is enhanced One year warranty Built to last and we back this up with the best Warranty in the industry OPTIONS Gates and enclosures to meet customers requirements Specific state code packages Mast splice to meet installation conditions Optional on-load/off-load configurations APPLICATIONS & MARKETS Mezzanine Applications Multi-story Manufacturing Facilities Distribution Facilities Self-storage Or Mini Storage Facilities Auto Dealer Part Departments Retail Outlets Restaurants Multi-story Office Complexes Hospitals Vehicle Movement/Storage

17 LOADING PATTERNS HIGH-CAPACITY 4 POST FREIGHTLIFTS SPECIFICATIONS MAX. TRAVEL CAPACITY PLAT. MINIMUM PLAT. MAXIMUM HP SPEED MODEL (feet) (pounds) width x length width x length minimum fpm (in feet) (in feet) 100 6,000 6 x 6 12 x FL4M ,000 6 x 6 12 x FL4M ,000 6 x 6 12 x FL4M ,000 6 x 6 12 x FL4M ,000 6 x 6 12 x FL4M-15

18 GLOSSARY OF OPTIONS & ACCESSORIES Added Rollover Capacity - lift structure is beefed up for use in pit mounted installations where truck traffic or load transfer is experienced in the lowered position. Not available on FLM/C. Anti-skid Surface - diamond tread or abrasive material applied to lift platform. Power Units, Oversize - higher horsepower motors and larger pumps and components for increasing speed. Power Unit, Remote - Remote motor. Power connection via hydraulic hoses. Not available on FLM/C, FL4M. Approach Ramp - hinged or fixed plate with structural support from the floor level to the top of lift platform. Power, Air - for uses where electrical is unavailable or undesirable and shop air is available. Explosion proof. Automatic Indexing - optical or mechanical sensing to position platform at preset height. Not available on FLT, FLH/C. Power, Continuous Duty - power units equipped with motors capable of a high number of motor starts per hour. Coatings, Colors and Epoxy - customer can select colors and formulations of paint. Controls, Constant Pressure (Dead Man s) - Push button control of travel which when finger is removed from the button, travel stops. Powered Gate Option - automate gate functions. Roller Conveyor Platform - gravity or powered for integration with other handling equipment. Usually treat as a rolling load and derate edge loads similarly. Controls, Press and Release - push button control of up down and emergency stop. Travel ceases automatically at preset level. Special Coatings - coatings such as spray metalizing and steel coat are available and must be specified by the customer. Controls, Quick Disconnect - for use with portable or frequently relocated lifts. (Not available for power supply). Temperature Extremes - special sealing and hydraulic fluids for use in extremely hot or cold atmospheres. Not available on FLM/C, FL4M. Drop Bar - prevent loads from rolling off the platform. Handrails and Snap Chain - for protection of personnel when loading and unloading platform. Removable rails allow access from all sides when lift not in use. Rails are 48" high. May require oversize platform: 4" per rail for removable handrails. (Handrail may be bolted to a mounting plate on top of the lift platform.) Lifting Eye Bolts - steel eyebolts can be provided so lift can be lifted and/or moved with a hoist for installation. Limit Switch - stops travel and prevents over travel. Provides height positioning and can activate associated equipment. NEMA Rated Electrical - packages comply with NEMA standards for outdoor, explosion-proof, and other installations (NEMA 1,2,4,12,7,9). Operational Signals - visual or audible alarms warn personnel when lift in use. Throw-over Bridge - hinged plate used to bridge gap between platform surface and adjacent fixed height surface. Turntable - manual or powered. Rotates and positions a load ergonomically. Valve(s), No Coast - where precise positioning is desired. Hydraulic valves decrease upward coast. Valve(s), Minimum Down Drift - provides for positive shutoff. For use where platform must maintain position for extended periods. Velocity Fuse(s) - prevent(s) free fall in the event of hydraulic failure. Not available on FLM/C, FL4M. Wall Mounted Push Button - provides fixed operating station load ergonomically. Platform, Stainless Steel - corrosion and damage resistant platform for use with corrosive materials or in areas requiring frequent wash down.

19 GLOSSARY OF OPTIONS & ACCESSORIES VRC INFORMATION SHEET JOB NAME AND LOCATION: MODEL OF LIFT: LIVE LOAD CAPACITY: lbs. TOTAL VERTICAL TRAVEL: USE: Thru Floor Mezzanine Shaft way CARRIAGE: Effective Width: Effective Length: SPLICED BEAMS: Yes No LOAD PATTERN: C Z 90 PIT: Yes No Ramp: Yes No VOLTAGE: PHASE: CONTROL VOLTAGE: 24 Volt 110 Volt (std.) NEMA RATING: Nema 12(std) Nema 4 (outdoor/wash down) Nema 4x (corrosive) LOWER GATES: Swing BI-Parting Swing Vertical BI-Parting Vertical UPPER GATES: Swing BI-Parting Swing Vertical BI-Parting Vertical ENCLOSURES: Yes No BACK STOP UPPER FLOOR: Yes DO SPECIAL CONDITIONS EXIST? Yes No If Yes Please Explain: Horizontal Slide Horizontal Slide No STRADDLE CANTILEVER Other Comments: WILL 8 HIGH ENCLOSURES FIT AT ALL LOCATIONS: Yes No If No Please Explain: SITE CONDITIONS Overhead Clearance LIFT PLAN VIEW Indicate the placement of the lift on the upper and lower levels, and the material transfer direction to match the landing pattern. Upper Floor Under Floor Clearance Enter Distance to top of Elevated Floor(s) Enter Under Floor Clearance Enter Overhead Clearance Lower Floor Lower Floor Upper Floor

20 175,000 SQ. FT. OF MANUFACTURING CAPACITY Dependable VRC Solutions CODE GUARANTEE Autoquip Vertical Reciprocating Convveyors (VRCs) meet all design and safety requirements set forth in ASME B20.1. Autoquip gurantees assistance in securing code compliance in all 50 states. Ultimate responsibility for gaining state and local code approval is that of the buyer of the VRC. Please acquaint yourself with the permitting and/or licensing expenses and requirements of the local regulatory agencies in the installation area. To purchase ASME B20.1 please contact AMSE at To download a free copy of the B20.1 VRC Application Guideline as written by the Conveyor Section of the Material Handling Industry of America please go to the Autoquip website literature page at WARRANTY Lifetime - Structural (Freightlift Products) All component parts for a period of one year, or 10,000 cycles, whichever occurs first. Labor (in accordance with a PM Program) for a period of one year, or 10,000 cycles whichever occurs first fax: P.O. Box 1058 Guthrie, OK Autoquip Corporation