INTRODUCTION TO INNOVATIVE PILING SOLUTIONS

Transcription

1 INTRODUCTION TO INNOVATIVE PILING SOLUTIONS 2016

2 HIGHER PRODUCTIVITY SIGNIFICANT SAVINGS EFFICIENT FAST FLEXIBLE ACCURATE - SAFE 2

3 INTRODUCTION FORERUNNER IN PILING EXPERTIZE Movax Oy is a Finnish, privately-owned company, established in 1993, which specializes in the design, development and manufacturing of excavator-mounted piling equipment with automatic steering. Movax Oy, which is part of the Terra Patris Group, is located in Hämeenlinna, Finland and is represented by a network of partners all over the world. Movax s comprehensive range of piling equipment includes PILE DRIVERS, PILING HAMMERS and PILING DRILLS all equipped with the state-of-the-art MOVAX Control System (MCS). MOVAX is, however, not merely piling equipment but a most efficient, fast, flexible, accurate and safe wayof-working - the MOVAX-way-of-piling - which results in a higher productivity and thus significant time and cost savings in a wide range of applications and different works. Movax is strongly committed to continuously develop its products and services, and Movax is today the world s leading developer of excavator-mounted, modular side-grip pile driving technology. Movax has several patents and its trademark, MOVAX, is registered all over the world. With more than 1,500 units delivered - to more than 50 countries, on six continents Movax is a truly proven supplier of innovative piling solutions. PRODUCTIVITY THROUGH INNOVATION MOVAX is all about improving productivity and enabling our customers to be faster, more flexible and more efficient, but mostly to save our customers both time and money. All at the highest quality - without any compromises in safety. Productivity through Innovation stands for being aware of our customers needs and the requirements at the job sites. At Movax this means intensive investments in Research & Development and Quality. Our aim is to base all our development work on the information we get from our customers and their practical expericence from the real life jobsites. Knowing is better than believing is our motto when we are developing new products and solutions for our customers, in close co-operation with our customers. Movax product development always starts at the job site. Movax s Quality Management System is certified in accordance with ISO 9001:2008 3

4 FOR A WIDE RANGE OF APPLICATIONS AND WORKS Optimum way-of-working for a higher productivity and significant time and cost savings CIVIL ROAD RAIL UTILITIES MINING ENERGY ENVIRONMENT PIERS & WATERWAYS 4

5 SOLUTIONS THE MOVAX WAY-OF-PILING The MOVAX way-of-piling is the optimum solution for constructing foundations, building retaining walls both permanent and temporary - and cofferdams, and when performing trenching and excavation work in a wide range of applications and different works. SIDE GRIP PILE DRIVERS are the optimum solution for a wide range of piling requirements and a variety of site and soil conditions - especially in the most demanding conditions when a high-degree of precision is required, and for piling in sensitive environments and when limited space or access is available. The same unit can handle, pitch and drive piles and is capable of accomplishing the whole process without the need of manual handling or assisting machinery. PILING HAMMERS are utilised to drive load-bearing piles and to assist in sheet pile driving, even in the most difficult soil conditions. MOVAX piling hammers are the optimum solution to complete a pile installation after reaching refusal with a side-grip pile driver or when load testing is required. PILING DRILLS are designed for cast in-situ piling and other drilling requirements. MOVAX piling drills are especially suitable for sites with confined spaces and when limited space or headroom is available. The excavator-mounted MOVAX piling equipment can be changed fast and flexibly to handle multiple and varying tasks. All MOVAX piling equipment are controlled with the same MOVAX Control System for maximum flexibility and ease-of-operation. 5

6 FOR HANDLING, PITCHING, DRIVING AND EXTRACTING A WIDE RANGE OF PILES Fast, efficient, flexible, accurate and safe SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES 6

7 PRODUCTS & SERVICES PILE DRIVERS MOVAX side-grip pile drivers are excavator-mounted, high frequency, vibratory-type pile drivers for handling, pithing, driving and extracting piles in a wide range of site and soil conditions. FEATURES Excavator-mounted - available for crawler and wheeled excavators, railroaders; designed to work on a standard excavator with normal auxiliary hydraulics Available in different models & sizes in order to meet a wide range of piling requirements and site conditions Available for a wide range of piles including sheet piles, H-beams, tubular steel piles, timber piles etc. Based on the MOVAX modular system (MMS ) Equipped with the MOVAX Control System (MCS ) BENEFITS Suitable for a wide range of piles and a wide variety of site and soil conditions - especially suitable when limited space is available Fast and efficient - handling, pitching, driving and extraction of piles Flexible - the same unit can be utilized for multiple tasks and different type of piles Precise and accurate pile driving Safe-to-operate Easy-to-maintain Durable designed for long continuous operation, constructed using quality materials and parts THE MOVAX WAY-OF-PILING MOVAX MODULAR SYSTEM MOVAX side grip pile drivers are built for flexibility and ease-of-operation. The MOVAX Modular System (MMS ) ensures that the same side grip pile driver can be used for different type of piles sheet piles, tubular piles, H-beams and timber piles - and for a variety of different kind of jobs and conditions, fast and flexibly. MOVAX VARIABLE ECCENTRIC MOMENT MOVAX V-models are high frequency vibratory pile drivers with variable eccentric moment. Resonance-free start-up and shutdown means that the V-models are the ideal choice when working in urban areas, near historical buildings or in any sensitive environment. In addition to safer vibration, the V-models also cause less noise and are faster and more comfortable to use. 7

8 FOR DRIVING LOAD BEARING PILES AND ASSISTING IN SHEET PILE DRIVING Efficient, flexible and accurate SHEET PILES H-BEAMS TUBULAR PILES TIMBER PILES CONCRETE PILES 8

9 PRODUCTS & SERVICES PILING HAMMERS MOVAX Piling Hammers are excavator-mounted, hydraulic impact-type hammers intended for driving load-bearing piles or assisting in sheet pile driving. MOVAX piling hammers can flexibly be mounted directly onto the excavator or when greater depths are required onto an excavatormounted MOVAX leader mast. FEATURES Excavator-mounted or excavator/leader-mast-mounted; and designed to work on a standard excavator with normal auxiliary hydraulics Available in different models to meet a wide range of piling needs Suitable for a wide range of piles including sheet piles, H-beams, tubular steel piles etc. Tilt +/-15. Available with rotation device +/-60 Equipped with the MOVAX Control System (MCS ) BENEFITS Suitable for a wide range of piles and a wide variety of site and soil conditions Efficient pile driving, rotation and tilt for added maneuverability Precise and easy pile driving Compact design with reduced operating weight Easy-to-mount, flexible and easy-to-operate Easy-to-service Simple, strong and durable design, designed for long continuous operation, constructed using quality materials and parts THE MOVAX WAY-OF-PILING The work is begun by utilizing the MOVAX side grip pile driver to handle, pitch and drive the piles fast and efficiently. The side grip pile driver is then switched to the MOVAX piling hammer which completes the installation. The entire process is controlled with the MOVAX Control System; and documented with the M-logbook. 9

10 FOR CAST-IN SITU PILING AND OTHER DRILLING WORK Fast, efficient, flexible and accurate CONCRETE PILES 10

11 PRODUCTS & SERVICES PILING DRILLS MOVAX piling drills are excavator-mounted auger drive attachments for cast in-situ piling and other earth drilling works. The technology behind the efficiency is a hydraulically operated telescopic kelly bar with one or two extendable sections which can reach depths up to 10 meters. FEATURES Excavator-mounted and designed to work on a standard excavator with normal auxiliary hydraulics Especially suitable for cast in-situ piling and other drilling work Hydraulically operated telescopic kelly bar with extendable sections: two extendable sections or a single, longer extension (depending on model) Available with different type of augers for different soil conditions Equipped with the MOVAX Control System (MCS ) BENEFITS Suitable for different site conditions also for sites with limited headroom Efficient drilling Precise and accurate drilling Excellent reach Easy-to-mount and effortless and fast to operate Easy-to-service Simple & strong design, designed for long continuous operation, constructed using quality materials and parts THE MOVAX WAY-OF-PILING The work is begun by utilizing the MOVAX side grip pile driver to handle, pitch and drive the tubular piles fast and efficiently. The MOVAX side grip pile driver is then switched to the MOVAX piling drill which is used to remove the soil after which the concrete is cast (in-situ). The entire process is controlled with the MOVAX Control System; and documented with the M-logbook. 11

12 FOR ALL MOVAX PILING EQUIPMENT Fast, precise and accurate control for better efficiency and increased productivity PILE DRIVERS PILING HAMMERS PILING DRILLS 12

13 PRODUCTS & SERVICES CONTROL SYSTEM (MCS) The MOVAX Control System (MCS) links the excavator with MOVAX s side grip pile drivers, piling hammers and piling drills and the MOVAX leader mast. The system controls the auxiliary hydraulics of the excavator and all the functions of MOVAX s piling and drilling equipment. The system utilizes inclination and pressure sensors to monitor for instance the pile driving process thus assisting the operator to achieve better efficiency, increased productivity and higher accuracy. FEATURES MCS Lite, Basic control system providing precise and efficient control over all the hydaulic functions of the equipment MCS Pro, Advanced control system for easier, precise and more productive operation MCS Mast, Advanced control system for easy and accurate operation of Leader Mast and MOVAX Piling equipment Ergonomic and informative user interface -- Colour display -- All functions effortlessly controlled using switches and thumbwheels on the control grips Compatible with all MOVAX piling equipment M-logbook for reporting and documentation of piling works (requires MCS Pro) BENEFITS Increased productivity Higher quality More precise, accurate and efficient operation and pile driving, hammering and drilling; and leader mast control Automatic control (MCS Pro) Information about the equipment and the piling process Increased safety Easy and ergonomic to use Easy and accurate documentation and reporting of piling works with M-logbook THE MOVAX WAY-OF-PILING The MOVAX Control System makes the excavator and MOVAX piling equipment work seamlessly together - while maintaining all original control functions of the excavator. The same MOVAX Control System is utilized to control all MOVAX piling equipment including pile drivers, piling hammer and piling drills in an easy, efficient and flexible manner. 13

14 FOR CUSTOMER SATISFACTION Piling expertise for optimized performance and trouble-free operation ENGINEERING INSTALLATION TRAINING SPARE PARTS 14

15 PRODUCTS & SERVICES TOTAL LIFE-CYCLE SERVICES ENGINEERING SERVICES Movax Oy provides support in selecting the best possible way-of-working as well as in choosing the optimum MOVAX piling equipment for the job in question. INSTALLATION SUPERVISION Movax Oy provides on-site installation supervision and start-up & commissioning services to ensure proper installation and efficient and safe start-up of the equipment. TRAINING Movax Oy s comprehensive and versatile training ensures optimum performance and safe operation under all conditions throughout the entire life-cycle of the MOVAX equipment. Operational and maintenance training is provided by Movax Oy s service engineer during start-up and commissioning. Movax Oy also offers further, more detailed, operational and/or maintenance training at Movax Oy s premises in Hämeenlinna, Finland, where also simulator-based training is available. These technical and practical training programmes can be tailored to meet any and all specific requirements. MAINTENANCE AND SPARE PARTS Movax Oy offers reliable and professional service, repair and maintenance services. Daily problems are quickly solved by contacting our specialists and troubleshooting services can be provided either remotely or at the customer s premises or job site. Movax Oy also maintains a large stock of spare and wear parts which can be delivered to most parts of the world within hours from order. 15

16 FOR THE HIGHEST QUALITY AND MAXIMUM SAFETY Designed for safe operation, built for reliability and durability from high class materials and components utilizing modern, state-of-the-art manufacturing methods and resources 16

17 QUALITY FROM DEVELOPMENT TO DELIVERY Movax s target is to deliver high quality products and to operate in a safe and environmentally sound manner. Our products and services are designed to make the customers process faster, easier and more reliable; to increase productivity and save cost. COMMITMENT TO RESEARCH & DEVELOPMENT Only by continuous research and development - in close co-operation with and by listening to our customers - is it possible to develop even better, more intelligent solutions for the future. CONTINUOUS DEVELOPMENT At Movax the aim is to continuously develop the know-how of our personnel. The deeper our understanding of our customers needs are the better products and services we can deliver. It also our goal to be in the forefront of utilizing new, intelligent and advanced technologies. STATE-OF-THE-ART MANUFACTURING Movax manufactures its products by itself supported by a proven, high-quality network of partners. By manufacturing inhouse are we able to ensure the quality of our products and fast, flexible, on-time deliveries. State-of-the-art production machinery, reliable partners and optimized logistics ensure both quality and cost-efficiency. Only high-class materials and components are utilized to manufacture MOVAX piling equipment. CERTIFIED MANAGEMENT SYSTEM Movax has a certified Quality Management Systems according to ISO 9001:

18 18 FOR CUSTOMERS ALL OVER THE WORLD

19 With units delivered to more than 50 countries, on six continents - and for a wide range of applications and different piling requirements - Movax is a truly proven supplier of innovative piling solutions 19

20 THE MOVAX-WAY- OF-PILING For higher productivity and significant savings MOVAX Oy is represented by partners all over the world. Please refer to for detailed contact information. Movax Oy Tölkkimäentie 10 FI Hämeenlinna, Finland Tel Fax marketing@movax.fi 4/ All rights reserved