We get your company moving!

Transcription

1 We get your company moving! Machines from Neubauer Automation increase productivity and reduce costs. MADE IN GERMANY

2 Neubauer Automation - Useful by nature Neubauer Automation stands for the development of innovative, modern machines for agriculture use. We see technological development as an opportunity to simplify work flow, reduce costs, and increase productivity. This is best illustrated by our most successful product: ESPASO the automatic asparagus grading and sorting machine developed and manufactured by Neubauer Automation, the market leader. To meet your expectations, each ESPASO is geared to ease-of-use and to high efficiency. You tell us the goal. We supply the way to get there. ESPASO S28

3 the automatic asparagus sorting machine. Its advantages in detail Unique measuring method ensures the best sorting quality for bleached and green asparagus Our new turbcharger ensures minimal personnel requirement coupled with maximum machine speed Minimal wear and tear = lower operating costs, thanks to modern toothed belt and plain bearing technology No oils in the machine which can affect the taste of your asparagus New washing technology ensures clean asparagus, even with difficult soils Additional camera recognises hollow spears Reduced wage costs Improved sorting quality Increased flexibility and productivity for you SORTING Significant increase in capacity of utilisation by means of selective water jet cutting

4 Compact with two-sided asparagus spear tray Espaso Sorting speed (spears per hour) Sorting silo design Overall length in m Width in m Number of sorting silos Weight (kg) without accessories S wet 6,45 1, S wet 8,07 1, S wet 8,49 1, S wet 8,91 1, S wet 9,33 1, S wet 9,75 1, S wet 10,80 1, S wet 11,64 1, S wet 12,27 1, S wet 13,20 1, * Specifications subject to change without notice. Further lengths up to ESPASO S128 on request Espaso S12 - the remarkable compact machine for small enterprises

5 Special machine with weighing places for 5 kg units. versatile for increased productivity All machines in the Espaso range will considerably improve your asparagus sorting process. On-going development in collaboration with our customers and improvements to details made the Espaso the world s most popular asparagus sorting machine. Whether you use an Espaso on a two-hectare farm or on a large enterprise with several hundred or thousand hectares you will see how quickly and economically sorting is dealt with. Good reasons for choosing an ESPASO - sorting bleached and green asparagus - short spears can be sorted, so the asparagus tips can also be marketed - maximum sorting accuracy thanks to the use of a high-resolution measuring camera (a second camera for even better assessment especially of the green asparagus tips - is an optional extra) - extremely gentle cleansing of the green asparagus by the use of two separate water circuits - the foot-end placing of the asparagus ensures that all spears (including the short ones) are cut off in a defined way - a network link permits fast and direct data transfer and also economical remote servicing - special solutions for customer demands were realized in many cases Automatic foot-ended placing, especially important for short asparagus and defined cuts. Sorting criteria for bleached and green asparagus Length Thickness Curvature S-curvature Purple colouration Green colouration Flower (sprouting) Rust Rot spots Difference in thickness Ovality Double spears Head curvature Break Grooves Flower on green asparagus Cut quality Weight Rust on the head Stretched length White spots on the foot of the green asparagus Recognition of hollow spears (optional) The measuring principle The asparagus spears roll down a short, angled surface. While rotating, they are photographed on all sides between 5 and 21 times. This accurately scans the whole surface of a spear. The measuring process is so accurate that the individual weight of each asparagus spear is calculated within a tolerance of only +/- 3%. The asparagus is scanned in front of a constant and stationary background. This guarantees professional and extremely precise sorting. SORTING

6 with single-sided asparagus spear tray Water silo with a central conveyor or alternatively with a transport belt for carrying off the finished goods. Espaso Sorting speed (spears per hour) Sorting silo design Overall length in m Width in m Number of sorting silos Weight (kg) without accessories S12E wet/dry 8,91 1,15 m / 0,80 m S wet/dry 9,75 1,15 m / 0,80 m S wet/dry 10,59 1,15 m / 0,80 m S wet/dry 11,43 1,15 m / 0,80 m S wet/dry 12,27 1,15 m / 0,80 m S wet/dry 13,20 1,15 m / 0,80 m S wet/dry 14,16 1,15 m / 0,80 m The measuring system assesses each asparagus tip from all sides. S wet/dry 15,42 1,15 m / 0,80 m S wet/dry 16,95 1,15 m / 0,80 m S wet/dry 19,68 1,15 m / 0,80 m * Specifications subject to change without notice. Barcode scanner for recording data. Espaso S28

7 Data evaluation - software can be that comfortable Every ESPASO comes with our special software, which we developed. It is comprehensive, perfected over the years and comfortable to use - so you can focus on harvesting your asparagus instead of studying complex software procedures. 1. Simple operation by touchscreen 2. Sophisticated diagnostic software 3. Complete accounting system for graders, cutters and fields (with ESPASO S12E, S16, S20-28, S32, S36, S42, S48, S60, S96, S128) 4. Accounting by kgs of output or by number of spears 5. Integrated accounting for contract work 6. Network-ready 7. Open interface to other common accounting software 8. Real-time code input by barcode scanner during ongoing operation (optional accounting for ESPASO S12) 9. Remote servicing and fault analysis via the integrated internet connection now possible 10. Adjustment of sorting parameters at place or via the internet while the machine is operating Washing and cutting Wet or dry silo? The choice is yours A newly-designed cleansing system with variable pump performance washes all sides of the asparagus. Rotating under-brushes make the individual spears rotate. Powerful jets of water, positioned above and underneath, wash the asparagus and give optimal cleaning results. Three fresh-water jets carry out the final cleaning process. The tried-and-tested cutting system guarantees perfectly cut asparagus. SORTING

8 New! hand-sorted ESPASO High sorting capacity by patented turbocharger Full speed to operational success Every ESPASO is designed to offer maximum sorting capacity. Optimised work processes, intelligent features such as the turbocharger, water jet cutting or integrated weighing make every ESPASO a high performance system for the sorting of green and white asparagus. Water Jet Cutting The flying knife minimises waste The actual length of each spear is determined and its curvature is also taken into account. Then the spear is cut to the exact length according to the defined category by the water jet cutting robot. This procedure significantly reduces the waste of each individual asparagus spear and will markedly improve your profits! Exact weighing down to the gram increases the sorting performance The quality and weight of each individual spear are determined by measuring cameras. The individual spears are then brought together in bunches in removal trays on the basis of the previously specified weight categories. Each tray is equipped with scales, constantly checking the predetermined bundle weight tolerances in communication with the sorting calculator. The result is an optically appealing bundle with all bundles having the same length, diameter and head quality.

9 A unique measuring procedure Optimal sorting in accordance with all sorting criteria Photos are taken of each spear from all sides to determine all relevant quality criteria and to calculate the weight by volume calculation. 750 Espaso customers all over the world are convinced by our performance in quality and service. The highlights in detail! Minimising cutting waste maximising profits! Sorting green and white asparagus in a professional way! Optimised weight and cut! SORTING ESPASO S60 with 60 scaled trays. Total length: approx. 30 m Special lengths upon request.

10 New! also recognises hollow spears An additional camera (optional) improves recognition of hollow white asparagus spears. As a result of the different early-harvesting methods, at the beginning of the season in many companies there are periods in which there is a significantly high proportion of hollow asparagus spears. In some cases, this is more than 40% of the harvested quantity. With its existing software, Neubauer Automation separated the hollow spears according to the following characteristics: double spears, ovality and club-shaped. However, the straight but hollow spears were not recognised in this way. Now the ESPASO is able to reliably recognise straight hollow spears during the sorting process and to sort them out efficiently. An additional camera which focuses on the foot of the spear recognises the hollow spears, which have a visible opening at the foot end, and reliably sorts these out.

11 the fast recutting system (Illustration shows optional accessories) Technical data Overall length of Aspa Cut : 9 m Length of loading section: 3.5 m RECUTTING Many discount grocery stores have specified a length of 22 cm for white asparagus in their product range, although a new EU standard abolishes this requirement. This means that the market is divided into asparagus lengths of up to, and over, 22 cm. The producers of asparagus deal with this by cutting the raw asparagus into, for example, lengths of up to 24 cm, and washing and sorting it. Then, in a second stage, they shorten and pack the sorted asparagus in accordance with the order. Neubauer s Aspa Cut optimises this shortening process. It cuts pre-sorted asparagus spears at a speed of up to 10.8 metres per minute, and considerably increases order processing. A comprehensive range of accessories such as roller conveyors, roller unit curves, conveyor belts, worktables and scales from our range of products ensures an even more efficient flow of goods. Head and foot belt ensure exact cutting length Length of removal section: 4.5 m Oil-free toothed belt technology transports the asparagus Our tried-and-test cutting technology with a high knife rotating speed creates a precise, straight cut Integrated section conveyor (optional) Speed is infinitely variable from 5.5 to 10.8 metres per minute

12 High-precision weighing with minimal tolerance ASPAWAAG introduces a new era in weighing asparagus. It combines the turbocharger, a cutting unit and exact weight registering to make the world s most intelligent weighing unit. The measurement principle Our tried-and-tested turbocharger technology feeds the asparagus to the weighing line. A cutting unit is positioned upstream of this and can be used as an option if the asparagus is to be given a fresh cut edge. The filled trays are conducted over a throughput weighing unit. The weight of each tray is registered three times, which gives a secure average value. The filled trays are then placed on 8 belt scales. The calculator now knows both weights and fills the belt scales with the remaining quantity until the target weight with the pre-set tolerances is reached. The asparagus is then transported to the removal tray and can be put manually into a flow pack or bundling unit. If the target weight is either not reached or exceeded, the asparagus is automatically transported to the return belt and to the renewed weighing process.

13 WEIGHING The weighing unit for the automatic asparagus grading and sorting machine ESPASO. Available with 6-14 scaled trays. The weighing unit can be also retrofitted to the existing ESPASO. Technical data Speed with 500g bunches Weight bunch max. 1 kg / tray Tollerance weight +/ 2 g Number of removal trays 8 Return belt for overrun 10,1 m Width 1,9 m Length 12,1 m Height 2,0 m Weight kg * SUBJECT TO TECHNICAL MODIFICATIONS. up to 70 pieces / min (with an average asparagus weight of 50 g)

14 ALL IN ONE - for efficient material flow The Neubauer ALL IN ONE unit combines an asparagus sorting machine, an ASPAWAAG weighing unit and an ASPAPACK bundling machine to create a high-performance unit for enterprises which, because of the way they are structured, choose not to operate a separate weighing machine. Example: ALL IN ONE with an Espaso S28

15 Technical data - ALL IN ONE Length 13,60 m Width 1,60 m Height 2,00 m Speed spears / hour Bundling machine output up to bunches / hour * Specifications subject to change without notice ALL IN ONE

16 PACKING Aspapack - fast, low-cost bundling The new Aspapack bundling machine ties your bunches of asparagus in a moment and you choose the size of the bunches. This makes the packing process more flexible, saves valuable time, and minimises costs. Three toothed belts and holders transport the asparagus spears safely and without a bunch stop. Two binders tie the asparagus with elastic yarn into suitable bunches. Integrated exit conveyor belts deposit the bunches of asparagus on the round table. Technical data Base frame: Stainless steel Speed: up to 70 cycles per minute Number of knot-tiers: 2 ADT binders Tying materials: Elastic yarn Application: Asparagus, vegetables, flowers, herbs, non-food articles Release switch: Light barrier Length: 6.0 m (without round table). Alternatively 4.24 m, 11 m or 16 m (without round table) Width: 0.9 m Height: 0.9 m * Specifications subject to change without notice Round table to improve the flow rate of your products

17 Asva - compact and efficient The compact ASVA 60 and ASVA 120 pre-washing units are ideally suited for thorough pre-washing of your asparagus. The asparagus is washed in one sequence, from on top and underneath, using a time-saving, economical method. The ASVA is available in two types and sizes. The compact, powered ASVA 60 is the low-cost alternative for small companies. The ASVA 120 with two high-performance pumps à 60 m³ and drive unit is the optimal solution for the fastest-possible pre-washing of very large quantities of asparagus. ASVA 60 ASVA 120 Base body in stainless steel [1.4301] 60 m³/h water through-flow with a water pump for dirty water Cleaning of the asparagus via a row of nozzles from above and below Transport via belt drive of the asparagus boxes in the washing area Advance adjustable from 0.4 to 2.4 m/min via Vario drive Feed and removal of the asparagus boxes takes place as standard as a result of the natural slope of the rollers Plastic rollers, [Ø 50 mm], blue, with stainless steel bearings Roller interval 100 mm Roller track width 520 mm box feed from the side Height-adjustable feet compensate for uneven floors Base body in stainless steel [1.4301] 120 m³/h water through-flow with two pumps for dirty water à 60 m³ Cleaning of the asparagus via two rows of nozzles from above and below Transport via belt drive of the asparagus boxes in the washing area Advance adjustable from 0.4 to 2.4 m/min via Vario drive Feed and removal of the asparagus boxes takes place as standard as a result of the natural slope of the rollers Plastic rollers, [Ø 50 mm], blue, with stainless steel bearings Roller interval 100 mm Roller track width 520 mm box feed from the side Height-adjustable feet compensate for uneven floors Larger water container for cleaning water and base soiling; easy to empty and clean PRE-WASHING

18 ACCESSORIES Rollers the logistical solution for asparagus and strawberries Dual stainless steel roller unit Stainless steel roller unit curve 90 degrees Standard lengths: 1 m, 2 m Roller units optimise the flow of items and save time, money and space. Whether as a link in the production process, as a part of warehouse logistics, or in the Section conveyor in widths 42, 52 and 62 cm dispatch department: you can easily move heavy loads and with minimal space requirement. Using the integrated scales and the easy to handle roller units Box conveyor belt Stainless steel roller unit scales up to 60 kg (can be calibrated), in steps of 20 g creates a logistical overall solution. And what s more; Neubauer Automation roller units are maintenancefree and suitable for use with foodstuffs. Removal bowl An integrated offcut conveyor transports your asparagus residues into large containers or, according to your requirements, systemorientated and individually. In addition, we offer ascending conveyors up to 6.50 m in length, and horizontal conveyors up to 20 m. Transports your finished product directly from the machine to the cold storage house or removal point. Standard widths: 42, 52, 62 cm (Lengths according to your individual requirements.) Simplifies the removal of the raw asparagus from the field boxes and, as a result, fast placing on the sorting machine. The bowl is made of stainless steel with two in-feed rollers and 1.20 m roller, total length 2.88 m, water level regulator, height-adjustable stainless steel feet, for boxes up to 60 x 40 cm

19 Strawberry and accumulating roller conveyor transports strawberries - which are sensitive to knocks and pressure to the Flow-Pack unit Have you become curious? Please watch our DVD and take a look at the ESPASO in operation. We show you realistic examples of how your asparagus is graded, sorted and processed, and how the ESPASO can speed up your production. If you have any more questions we will be happy to give you our personal attention. Please contact us. Neubauer Automation OHG Am Bierbäumchen Welver (Germany) Length: 7 m, width: 0.45 m, height: 0.9 m Transport speed: 14.5 m / min. Basic frame stainless steel Stainless steel round table as a buffer silo phone +49 / (0) / fax +49 / (0) / info@espaso.de No DVD? Give us a call! phone +49 / (0) / For all kinds of vegetables Diameter: 148 cm Number of revolutions: 2.3 rpm. Height: cm Load: 50 kg

20 Hamburg Berlin Dortmund Welver Neubauer Automation - The strong team The increasing optimisation of modern production processes means that there is a greater need for solutions to specific problems. Individual machines with advanced technology reduce the costs for your company. Our goal is clearly defined: Increasing your productivity! For over 25 years, in the Westphalian town of Welver, the Neubauer Automation Team has been manufacturing intelligent, computer-aided special machines for agricultural use, the automobile industry and the field of mechanical engineering. Precision and speed are not just empty words for us they are necessary demands made on both our systems and us. When developing products, the Neubauer Automation Team leaves nothing to chance. This is why we manufacture all the individual parts in-house, so we can guarantee the consistently high quality of our products and always supply spare parts, no matter how old your machine is. Since 1999, Neubauer Automation has been developing the ESPASO asparagus sorting machine, and at the same time, creating history. In just a few years, Neubauer Automation became the world s undisputed leader for asparagus sorting machines. The sorting machines in the Espaso range stand out thanks to their compact dimensions, ultra-modern sorting and calculation software, short operating paths, and impressive sorting quality and speed, These are features which our domestic and international customers really appreciate. München Neubauer Automation OHG Gewerbegebiet Scheidingen Am Bierbäumchen Welver Germany phone +49 / (0) / fax +49 / (0) / info@espaso.de Specifications subject to change without notice 02/17. Design: