Dough Sheeter. Instruction Manual

Transcription

1 Dough Sheeter Item No Instruction Manual Version Pepper Mill Court, Mississauga, ON, L5L 4X Witmer Industrial Estates, Unit 4, Niagara Falls, NY,

2 Table of Contents Model JDR520 Section General Information Page Safety & Warranty Technical Specifications Installation Operation Maintenance Troubleshooting Parts Breakdowns Electrical Schematics Warranty Registration

3 General Information Omcan Manufacturing and Distributing Company Inc. and Food Machinery Of America, Inc. dba Omcan are not responsible for any harm or injury caused due to any person s improper or negligent use of this equipment. The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing. Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation. Thanks for using this high performance, reversible sheeter. It will assist in making bread, cheese, cake and many other products. Before using this machine, please carefully read this manual and follow the procedures to operate the machine. Safety and Warranty All the safety devices must be checked before operation. Maintenance should be done immediately when defects or malfunction are found. 1. Check the warning signs on the machine. 2. Clean up any water, oil and liquids on the machine immediately when found. This will prevent injury. 3. Keep your body away from any moving part of the machine. 4. Do not let foreign objects enter the machine while operating. 5. Do not climb onto the machine while it is running. 6. If any problems occur in the process of operation, press the Emergency Stop button. WARNING: 1 YEAR WARRANTY The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty. In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms. DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT! 3

4 Technical Specifications A: Roller (Active X2, Passive X2) B: Table (Small X2, Big X2) C: Upper Machine Body D: Flour Tray E: Upper pressing Roller,Upper scraper X2 Lower pressing Roller,Upper scraper X2 F: Safety Guard - Left&Right G: Conveyor - 2pcs. H: Producer Tray - 2pcs. I: Thickness Handle J: Emergency stop button K: Support - 4 pcs. L: Start Lever M: Electrical Cabinet N: Lower Machine Body P: Fixed Wheel - 2 pcs Q: Active Wheel With Brake - 2 pcs. R: Conveyor Adjusting Nut - 4 pcs. 4

5 Technical Specifications Power 0.75 HP Roller Length 20.5 Height Adjustment Range 1 mm - 35 mm Conveyor Width Electrical 220V/60/1 Weight 419 lbs. Dimensions (WDH) Installation 1. Installation must be performed on a flat, dry surface with a stable temperature environment. Press down pedals of active wheels (Q) to lock the machine. 2. Follow the instructions on the plaque of electrical cabinet (M) to connect power supply. The breaker for power supply should be installed on the wall with 1.7 m height from the floor. 3. Pull conveyor (G) straight, put down the table (B) and then put down both safety guards (F). 4. Then check the movement of the conveyors. Press the left-hand side pedal and the conveyors move left. Press the right-hand side pedal and the conveyors move right. If the movement is in the wrong direction, change the two wires of the power supply and re-test the machine. 5. The power cord must be grounded. Operation 1. When using machine, set up the thickness handle (1) to the farthest left position. 2. Note: do not put hands in or near the safety guard. 3. Switch off the power when cleaning and disconnect the power mains. 4. Turn off power switch (J) and then lift up the safety guards (F) after operation. The machine needs to be placed in a dry, stable temperature environment. Make sure the safety guards are always used during operation. To start, use the pedal switch. Press the left-hand side switch and the conveyors move left. Press right-hand side switch, the conveyors will move right. If the movement is opposite from the desired direction, change the two wires of the power supply and re-test the machine. Make sure the electrical requirements of the machine correspond with the power supply before operating this machine. 5

6 Maintenance REPLACING THE GEARS: First switch off the power and lift up the safety guards. Then use a screw driver to dismantle the side plate of lower machine body and disconnect the three (3) electrical wires on the connecting box. Then set the thickness handle to scale O. Use the alan-key on M5 to open the cover take out the gear housing. Next replace the gears. After replacement, reverse the listed procedures and set the thickness handle to scale O. REPLACING THE DRIVING ROLLER AND BEARING: Switch off the power and lift up the safety guards. Then use the alan-key to open the cover. Loosen the nuts of bearing using a cross type screw driver to move the bearing through the joint or roller and bearing. Replace the roller and assembly by reversing the listed procedures. CHANGING THE CONVEYORS: Remove the roller by following the procedures mentioned above. Apply spanner M8 to take the belts on roller and remove product tray. Apply spanner M24 to loosen the nuts of roller. Use spanner M16 to loosen the belts of support and separate the table. Use spanner M10 to take away the belts from the table holder and separate them. Dismantle the table and belts for replacement. Complete assembly by reversing the listed procedures. The tightness of belts should be correct. When the machine is running press the belts slightly and check if a slip happened between belts and roller. CLEANING: Wash the conveyor belt with clean water after every operation. Do not use the machine until the conveyor belt is completely dry. DO NOT USE EXCESSIVE WATER OR JET SPRAY. 6

7 Troubleshooting Problem The machine does not work. Electrical cabinet continuously vibrates. The machine only works on one side. One conveyor side works while the other side has stopped. Thickness handle (I) cannot stay fixed and falls downward. Conveyor (G) moves toward one side during production. Noise from roller. Possible Causes Is the power supply on? Is the power switch on? Has the safety guard (F) been put down? Lift safety guard, start level (L) and check if you hear a click from the limit switch. Is the belt loose? Are the wires improperly connected? Is there something inside the electrical cabinet? Has the breaker failed? The wiring of the Level (L) or limit switch failed? Is the wiring of the motor incorrect? Is the electricity not three phase? The gear is worn out. Conveyor belt (G) is not tight enough. If machine runs smoothly when toward the righthand side but does not when toward left-hand side, this means the chain inside the rear of the machine body is too loose. Set the handle at a scale of 15-20, and use a screw driver to open the cover (N). Apply spanner to adjust motor plate to tighten chain. Check if handle (l) can be operated smoothly. Adjusting the nuts (R) to let the belt move straight. For example, if belt moves toward the rear side, loosen the front nut. When adjusting the nuts, make sure that the speed of belt is the same as roller and there are no gaps between the roller and belt. Bearing wore out. If noise comes from the pressing roller & scraper (E) and conveyor (G), something is stuck on the active roller (A). To clean the active roller simply lift the table (B). Refer to assembly drawing for active roller and passive roller position. 7

8 Troubleshooting Conveyor (G) is too tight. Machine is located in a humid area and this may cause the conveyor to become shorter. If conveyors arc is too tight, loose nuts (R) during regular inspection. If conveyors (G) are too tight, it may: Not have sufficient horse power. Damaged bearing & shaft of active roller and passive roller. Over load and damage to the driving gear. NOTE: FOR ELECTRICAL AND MECHANICAL REPAIRS, PLEASE CONTACT AN AUTHORIZED AND QUALIFIED TECHNICIAN. 8

9 Parts Breakdown Model JDR Start Lever and Thickness Handle Assembly 9

10 Parts Breakdown Model JDR Gear Assembly 10

11 Parts Breakdown Model JDR Upper and Lower Pressing Roller Assembly 11

12 Parts Breakdown Model JDR Upper Machine Body Assembly 12

13 Parts Breakdown Model JDR Conveyor Assembly 13

14 Parts Breakdown Model JDR

15 Parts Breakdown Model JDR Diagram No. Description Diagram No. Description Diagram No. Description 1. JDR THICKNESS HANDLE 37. JDR RING 73. JDR HOLDER 2. JDR SHAFT (HANDLE) 38. JDR GEAR LOCKWASHER ZZ BEARING 39. JDR SPRING 75. M12 NUT 4. JDR SCALE 40. JDR GEAR ROD 76. 6X6X18 PIN 5. JDR WASHER 41. M6X40L SCREW 77. JDR SHAFT 6. M10X20L SCREW 42. JDR CAM 78. 6X6X30 PIN 7. JDR SHAFT LEVEL 43. JDR RING 79. JDR UPPER PRESS HOLDER 8. JDR SCREW 44. JDR CAM 80. JDR GEAR 9. JDR HOLDER 45. JDR CAM HOUSING 81. R52 RING 10. M6X18L SCREW WASHER 82. JDR ROLLER 11. JDR HOLD PLATE ZZ BEARING 83. JDR WASHER 12. M10X12L SCREW 48. M8X 8L SCREW 84. JDR CASING 13. M6X20L SCREW 49. M6X12L SCREW 85. JDR SCREW 14. JDR SHAFT 50. S13 WASHER 86. M6X15L SCREW 15. JDR HOLDER 51. JDR GEAR 87. JDR ROLLER 16. M8X12L SCREW 52. JDR SHAFT ZZ BEARING X30X1.5t WASHER 53. JDR GEAR HOUSING 89. 6X6X25 PIN 18. S16 O RING LOCKWASHER 90. JDR LOWER PRESS ROLLER 19. M6X6L SCREW 55. M10 NUT 91. 6X6X35 PIN 20. JDR HOUSING ZZ BEARING 92. JDR HOLDER 21. M10 NUT 57. R47 WASHER 93. JDR BEARING HOLDER 22. M10X40L SCREW X30X1.5t WASHER ZZ BEARING 23. JDR SHAFT (HANDLE) 59. M10X 20L SCREW 95. JDR ACTIVE ROLLER 24. JDR HANDLE BALL 60. JDR HOLDER (TP1) BEARING 25. JDR GEAR (TP1) BEARING 97. JDR HOLDER 26. 6X6X12 PIN 62. JDR GEAR 98. JDR SHAFT 27. 6X6X14 PIN 63. JDR GEAR 99. JDR TABLE HOLDER 28. JDR CASING 64. 8X22X2.0t WASHER ZZ BEARING 29. 6X13.1LX7L SCREW 65. M8X18L SCREW 101. JDR RING 30. JDR SPRING 66. JDR GEAR X5X30 PIN 31. 5X5X12 PIN 67. JDR GEAR DPU FIXED WHEEL 32. JDR GEAR 68. JDR SHAFT WASHER 33. S22 LOCKWASHER 69. JDR BASE 105. M18X16L SCREW 34. JDR SHAFT 70. JDR COVER 106. M6 SCREW 35. S25 LOCKWASHER WASHER LOCKWASHER 36. JDR GEAR 72. JDR SHAFT 108. GH S 1/2HP 380V MOTOR 15

16 Parts Breakdown Model JDR Diagram No. Description Diagram No. Description Diagram No. Description 109. JDR MOTOR PLATE 123. M8X35L PIN 137. JDR TOP SCRAPER HOLDER 110. M12X80L SCREW 124. S20 WASHER 138. JDR SCREW 111. M10 NUT 125. JDR GEAR 139. JDR TOP SCRAPER 112. JDR TABLE SUPPORT 126. JDR GEAR 140. JDR BOTTOM SCRAPER HOLDER 113. JDR PLATE 127. JDR GEAR 141. JDR BOTTOM SCRAPER 114. M10X15 SCREW 128. M24X10H NUT 142. JDR SHAFT 115. M8X15L SCREW LOCKWASHER 143. JDR TABLE 116. JDR TABLE SUPPORT X62X3.0t WASHER 144. JDR TABLE SUPPORT 117. M12 NUT 131. JDR FLOUR TRAY 145. JDR ROLLER COMPLETE 118. JDR SUPPORT 132. SAFTY GUARD 146. JDR SHAFT 119. JDR SUPPORT 133. JDR BUSH 147. JDR PRODUCT TRAY 120. JDR SCREW 134. JDR RING 148. JDR FLOUR RECEIVING DISH 121. M16 NUT 135. M6 NUT 149. JDR RING 122. JDR SCREW 136. M5X12L SCREW 16

17 Electrical Schematics Model JDR

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19 Warranty Registration Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting: For mailing in Canada OMCAN INC. PRODUCT WARRANTY REGISTRATION 3115 Pepper Mill Court, Mississauga, Ontario Canada, L5L 4X5 For mailing in the US OMCAN PRODUCT WARRANTY REGISTRATION 1889 Maryland Avenue, Niagara Falls, New York USA, Purchaser s Information Name: Company Name: Address: Telephone: City: Province or State: Postal or Zip: Address: Country: Type of Company: Restaurant Bakery Deli Dealer from which Purchased: Butcher Supermarket Caterer Dealer City: Dealer Province or State: Institution (specify): Invoice: Other (specify): Model Name: Model Number: Serial Number: Machine Description: Date of Purchase (MM/DD/YYYY): Date of Installation (MM/DD/YYYY): Thank you for choosing Omcan

20 Over the last 60 years, Omcan has grown to become a leading supplier to the food service industry in Canada and the USA. Our success over these many years is directly attributed to our established relationships with all of our valued customers and through providing them with Diverse, Dependable and Proven products. Omcan continues to help our customers remain competitive. With associates in North America, Europe, and Asia, our global footprint continues to expand as we hold to the principle that clients benefit from the accessibility and familiarity of our sales team. In 2013 as our geography and brand recognition continued to grow, we changed to one name Omcan Food Machinery. In over 200,000 sq ft of warehouse space we stock over 2,500 quality food equipment and supplies for the food preparation market.