Rycroft Process Solutions 1 PROCESS SOLUTIONS

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1 Rycroft Process Solutions 1 PROCESS SOLUTIONS

2 RYCROFT HAVE BEEN MANUFACTURERS OF PROCESS EQUIPMENT FOR OVER 25 YEARS. ORIGINALLY SUPPLYING PROCESS PACKAGES TO THE OFFSHORE AND MARINE SECTORS. RYCROFT STEADILY BUILT A REPUTATION AS A SUPPLIER OF HIGH QUALITY EQUIPMENT. AN EVER INCREASING DEMAND FOR PACKAGED SYSTEMS HAS ENABLED RYCROFT TO BECOME A MAJOR FORCE IN THE SUPPLY OF PROCESS EQUIPMENT. Rycroft Process Solutions offer a complete package option to industry. Our team of dedicated engineers utilise the latest computer design software to ensure a swift and precise response to engineering enquiries. From design to despatch, Rycroft Process Solutions adhere to a strict regime of approved procedures. With full accreditation to BS EN ISO 9001, clients can be assured that the appropriate controls are in place at every stage. The team provide a skilled and knowledgeable partner in the design of process plant and equipment. Multidisciplinary solutions are formulated in our design office. We are directly involved with thermal, mechanical, electrical and control engineering. Commitment to the Environment Environmental issues are considered at all stages of design, manufacture and commissioning. We are constantly assessing new techniques in reducing wastage and emissions from the manufacturing process. All bulk paper, waste metals and oils are recycled to reduce our impact on the environment and help to ensure a brighter outlook for future generations. Services Specialist in-house design and manufacture. On-site surveys. Commissioning. Servicing/Maintenance. Site refit options PROCESS SOLUTIONS 2

3 RYCROFT PROCESS SOLUTIONS MANUFACTURE A WIDE RANGE OF PRESSURE VESSELS AND HEAT EXCHANGERS. THESE ITEMS CAN BE SUPPLIED ALONE OR FORM PART OF A LARGER PACKAGED SYSTEM. OUR EXTENSIVE MATERIAL OPTIONS ENABLE RYCROFT PROCESS SOLUTIONS TO OFFER EQUIPMENT FOR USE IN A WIDE RANGE OF ENGINEERING APPLICATIONS. Products Pressure vessels Shell and tube heat exchangers Plate and frame heat exchangers Coded expansion vessels Process steam generators Steam condensers Fire water booster sets Pressurisation units Deluge vessels Blowdown vessels Flash receivers Sludge heaters Plant washdown units Pipe spools Condensate pumping sets Hot water generators Gas fired boiler house packages Instantaneous water heaters Pressure booster sets Gas heated tanks/vessels Hazardous area electric heaters Heating Equipment for Hazardous Areas Rycroft Process Solutions design and manufacture flameproof heating equipment for use in hazardous areas. Flameproof equipment is capable of containing an explosion within the heater head. Flameproof heater heads are supplied with a precision flame path opening. This flame path prevents the flame of an explosion from escaping and igniting the flammable atmosphere. Materials* Mediums* 304, 316, 317 and 321 LTHW Stainless Steel MTHW Carbon Steels HTHW 90/10 and 70/30 Cu-Ni Steam Zeron 100 UNS Gas Cronifer 1925 hmo Air Smo 254 6Mo Thermal Oil Monel 400 Oils Copper Waste Heat Aluminium Brass Refrigerant Aluminium Bronze Inconel Alloy 600 Titanium * To discuss other materials and/or mediums contact our Engineering Department. 3 PROCESS SOLUTIONS

4 A wealth of products and materials PROCESS SOLUTIONS 4

5 5 PROCESS SOLUTIONS The benefits of packaged equipment

6 PROCURING PACKAGED EQUIPMENT ERADICATES SEVERAL PROBLEM AREAS ASSOCIATED WITH TRADITIONAL SITE FABRICATION TECHNIQUES. Ease of Site Installation Procuring complete packages of related system components eradicates timely site fabrication. Built in a clean factory environment Rycroft Process Solution packages meet the highest build quality standards. Equipment Compatibility Frequently system components are mismatched. Oversized pumps, high pressure drops and poor distribution pipework can result in increased running costs. Rycroft Process Solutions design engineers ensure all associated components are compatible and suitably sized. Factory Commissioned Reliability All Rycroft Process Solution packages are factory tested. Functional and Hydraulic examinations are conducted in strict accordance to agreed procedures. Serviceability Our team of design engineers build serviceability compliance into every process package. Specific customer requirements or specifications can be accommodated when required. Standard Compliance Codes of practice, Standards and Mandatory legislation change constantly. Rycroft Process Solutions monitor all relevant legislation ensuring compliance with the latest standards. Focus on Core Business Project management is a demanding job. Time spent resolving site fabrication problems or procuring materials can seriously dilute managerial time. Rycroft Process Solutions offer a complete package to minimise these overheads. PROCESS SOLUTIONS 6

7 Quality assured 7 PROCESS SOLUTIONS

8 SUPERIOR QUALITY AND TOTAL RELIABILITY IS ACHIEVED BY MAINTAINING THE SHARPEST FOCUS ON QUALITY ASSURANCE AND QUALITY CONTROL. STRINGENT ASSESSMENTS ARE CARRIED OUT BY OUR IN-HOUSE INSPECTION TEAM. IN ADDITION, WE CAN LIAISE WITH THIRD PARTY INSPECTORATES SUCH AS ROYAL SUN ALLIANCE, LLOYDS, TUV, ABS, DNV, AJAX, PLANT SAFETY. Contract specific requirements can include: Non-destructive testing: dye penetrant, X-ray, Ultra sonic testing; Analysis of results confirmed by independent third parties; Full welding compliance to ASME IX EN 287/EN 288 for SAW, TIG and MIG; Manufacturers accreditation to BS EN ISO Welding Procedure Approval The preparation of welding procedures is conducted by our QA/QC department. This work is conducted in accordance with BS EN 288 or ASME VX although approvals can be obtained to meet other international requirements. Independent third party inspectorates endorse all our weld procedures. Our standards also comply with the EC Pressure Equipment Directive. Welder Approval Welder approval is conducted in accordance with BS EN 287 or ASME VX. Welder test results are endorsed by a suitably accredited independent material laboratory. Customer Helpline Our professional helpline team provide a swift response to technical enquiries and/or queries. All calls are tracked to completion to ensure customer satisfaction. This team also controls the site service engineers. Material Traceability Full material traceability including original material mill certificates can be supplied. Material certification requirements must be specified at the order stage. We source only the highest quality components. All our suppliers are audited regularly to check that our exacting standards are being met. Research and Development Research and Development form an integral part of Rycroft Process Solutions. Technological advances introduce new process methods and materials. Our research and development department are continually assessing engineering trends to ensure we can offer the latest proven technology. PROCESS SOLUTIONS 8

9 Design to the Highest Standards Rycroft Process Solutions has the experience, expertise and acumen to design, manufacture and test to the highest international standards and codes. Pressure Vessel Designs Rycroft Process Solutions design vessels to BS 5500, ASME VIII and AD Merkblatt. Shell and tube heat exchangers meet the design requirements of TEMA. Rycroft Process Solutions is an approved supplier of equipment constructed to various overseas codes of practice. These include China Safety Licence, UDT Approval for Poland and Arbejdstilsynet for Denmark to name but a few. We have supplied equipment with design pressures varying from full vacuum to 70 bar, temperatures from 100 C to 450 C. However, our capability is not restricted to these figures and you are invited to contact our design department for further information. Current legislation regarding the EC Pressure Equipment Directive has been addressed. Thermal Design Rycroft Thermal Design Engineers, have created its own software to determine heat transfer surface areas. Verification can be offered to proprietary software. Thermal calculations for single and two phase mediums, evaporating, condensing and natural or forced convection heat exchangers are all undertaken by our design office. Electrical Designs Rycroft Process Solutions design and manufacture a wide range of control panels which meet all IEE recommendations. All electrical systems conform to the applicable EMC Directive and carry the CE mark. Standard control panel enclosures are IP 66 rated, hazardous area rated equipment is also available. Skid and Frame Designs Our Design Office calculate the requirements for steel skids, pressure vessel supports and pipework support systems. Lifting lugs can be proof load tested if required. World class manufacturing techniques are utilised throughout the manufacturing process. All Rycroft employees are trained in short cycle management techniques resulting in a quality product manufactured to schedule. All manufacturing procedures are approved and form part of the BS EN ISO 9001 accreditation. The main factory capacities are as follows: Site area 3.5 acres Manufacturing area (covered) 5575 m sq Cranes 3 x 10 tonnes 2 x 5 tonnes Heavier lifts are accommodated by mobile cranes. Processes Heavy Rolling 50 mm Light Rolling Welding 70 mm MIG, TIG, SMAW, MNA, GTAW, GMAW Spinning 12 mm Shearing/Bending Painting Lagging 9 PROCESS SOLUTIONS

10 Design, build and reliability PROCESS SOLUTIONS 10