INDeX Rack Installation Notes

Transcription

1 INDeX Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

2 Page 2 Contents Contents Rack Mounted Installation...3 Introduction... 3 Rack Installation Requirements... 3 Summary Details... 3 The Four Cabinet INDeX Rack... 4 The Five Cabinet INDeX Rack... 5 The Rack Installation Kit... 6 Installing a Rack System Preparing the Rack Preparing the Cabinets Preparing the Fan Trays Installing the Cabinets... 8 Non-Avaya Supplied Racks Four Cabinet INDeX Rack Dimensions Five Cabinet INDeX Rack Dimensions Index...12 INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

3 Rack Mounted Installation Introduction Page 3 Rack Mounted Installation Introduction This guide covers the changes to INDeX system installation required for rack installation (as opposed to wall mounting). You should use it together with the INDeX Installation & Maintenance Manual (38HBK00001SAB). 4 Cabinet INDeX Rack: (38YFM00001SAB) This is a 19" x 4 Cabinet INDeX Rack. It includes a 6-way IEC mains panel for the cabinets and fans (for full details see page 4). 5 Cabinet INDeX Rack: (38YFM00001SBD) This is a 19" x 5 Cabinet INDeX Rack. It includes two 6-way IEC mains panels for the cabinets and fans (for full details see page 5). Rack Installation Kit: (38SKM00001SEX) This kit provides sufficient parts for the installation of two cabinets into a rack. It includes cabinet support brackets, fan unit, blank panel, mains leads, etc. A fully installed 4 Cabinet INDeX Rack requires two of these kits, a fully installed 5 Cabinet INDeX Rack requires three kits (for full details see page 6). Non-Avaya Racks: You can install INDeX cabinets into suitably sized non-avaya 19" racks. The rack used must pass the safety requirements of EN (for full details and dimensions see page 9). Rack Installation Requirements The following requirements apply to any INDeX system installed into a rack. Environment: Rack systems are subject to the same environmental requirements as wall mounted installations. Refer to the INDEX Installation & Maintenance Manual. Safety: All rack installations must pass the requirements of EN This includes anchoring the rack to the permanent building structure. Tools: As per INDeX installation (see Installation & Maintenance Manual) plus 5mm Allen key (supplied in Rack Installation Kit). Summary Details Detail 4 Cabinet INDeX Rack 5 Cabinet INDeX Rack Notes Height 1847mm 2268mm Width 595mm 595mm Depth 672mm 672mm Add 20-90mm clearance from wall surface. Weight* 165Kg 210Kg Approximate weight for fully configured INDeX system. An individual INDeX cabinet is approximately 8U in height. 38PJC00001SBA - Issue 8 (09/01/2002) INDeX - Rack Installation Notes

4 Page 4 The Four Cabinet INDeX Rack The Four Cabinet INDeX Rack The 4 Cabinet INDeX Rack includes a 6-way IEC mains distribution panel. This takes one mains input to supply up the 4 cabinets and 2 fan units. Note: This arrangement ensures that no more than 13 amps may be drawn from a mains supply rated at V ac Hz The rack is supplied with wall fixing brackets which must be used. 595 Wall Lockable Glass Door 4th Cabinet (2 Kits) Fan Tray & Panel 3rd Cabinet (2 Kits) Blank Panel Only nd Cabinet (1 kit) Fan Tray & Panel 1st Cabinet Control Cabinet (1 Kit) Note: Fan tray neon on the left. Mains Distribution Block (6-Way IEC) 5U Cable Entry Panel Caution: Ensure that when the fans are switched on, air flow through the rack is upwards. Heavy Duty Castors Adjustable Feet & Adaptor INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

5 Rack Mounted Installation The Five Cabinet INDeX Rack Page 5 The Five Cabinet INDeX Rack The 5 Cabinet INDeX Rack includes two 6-way IEC mains distribution panels. Each takes one mains input. One block should be used to supply the lower four cabinets and lower two fan trays. The second block should be used to supply the topmost cabinet and fan tray. Note: This arrangement ensures that no more than 13 amps may be drawn from a mains supply rated at V ac Hz The rack is supplied with wall fixing brackets which must be used. 595 Wall Blank Panel Only Lockable Glass Door 5th Cabinet (3 Kits) Fan Tray & Panel 4th Cabinet (2 Kits) Fan Tray & Panel 3rd Cabinet (2 Kits) Fan Tray & Panel 2nd Cabinet (1 kit) Note: Fan tray neon on the left. Blank Panel Only 1st Cabinet Control Cabinet (1 Kit) Mains Distribution Blocks (6-Way IEC) x 2 5U Cable Entry Panel Caution: Ensure that when the fans are switched on, air flow through the rack is upwards. Heavy Duty Castors Adjustable Feet & Adaptor 38PJC00001SBA - Issue 8 (09/01/2002) INDeX - Rack Installation Notes

6 Page 6 The Rack Installation Kit The Rack Installation Kit The Rack Installation Kit includes the parts listed below. The kit provides sufficient parts for the installation of two cabinets into a rack. Note that Avaya cannot guarantee that these parts are suitable for all other non-avaya supplied rack designs. Fan Tray Assembly: (x 1) Locates in the channel slots as indicated by the rack diagrams (see "The Four Cabinet INDeX Rack" on page 4 and "The Five Cabinet INDeX Rack" on page 5). Includes an integral mains lead. Fan Tray Panels: (x 2) One attaches to the front of the Fan Tray to provide rack fixing for that unit. The other is used to blank remaining slots between cabinets. Cabinet Rack Mounting Brackets: (RH x 2/LH x 2) Attach to the sides of the cabinets to provide rack fixing. M3 x 6 Pan Head Screws: (x 11) Used to attach the Cabinet Rack Mounting Brackets to the Cabinets. Also used to attach the Fan Tray Panel to the Fan Tray. Support Channels: (x 4) Provide position support for two cabinets and slots for the Fan Trays. For the 1st cabinet (the Control Unit), discard one of the channels and replace it with the CU Support Channel (see below). CU Support Channel: (x1) For the first cabinet only, use as the support channel for under the cabinet's serial/moh ports. M6 x 12 Socketed Screws plus Whizz Nuts: (x 16) Used to attach the Support Channels to the rack. Straight Connector Mains Leads: (x 2) Replace the Right-Angle Connector mains leads supplied with the cabinets. M6 Screws with Cup Washers: (x 12) Used to attach the cabinets and Fan Tray Panels to the rack. M5 Hexagonal Allen Key Warning Label: This label must be affixed to any non-avaya supplied rack used for installation. INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

7 Rack Mounted Installation Installing a Rack System Page 7 Installing a Rack System WARNING: At all times whilst working on the rack, ensure that the adjustable feet are lowered to reduce the risk of rack movement or toppling. 1. Preparing the Rack All rack installations must be fixed to the permanent building structure. For this purpose, the INDeX rack supplied by Avaya includes two wall brackets. You must provide suitable 6mm wall fixings for use with these brackets. 1. Place the rack in its intended position. 2. Attach the adjustable feet and adaptors supplied with the rack into the threaded holes in four corners of the base. 3. Remove the rear oval plastic covers and screws from the top panel. 4. Attach the wall brackets supplied with the rack using M6 x 12 Socket Head Screws - hand tighten only to avoid distortion (the brackets provide a choice of four fixing holes). 5. Mark the bracket hole positions on the wall. 6. Drill and prepare the rack wall fixings as required by the type of wall structure. This must be a solid wall and not a plasterboard or any other form of partition wall. 2. Preparing the Cabinets Use the following steps to prepare the cabinets for use in the rack. Note that cabinets must be installed with their base grille and front cover. 1. For each cabinet, you require: One Left-hand and one Right-hand mounting bracket. Four M3 x 6 Pan Head Screws. 2. Attach the mounting brackets to the cabinet. Do not fully tighten the screws until the cabinet is in place in the rack. This ensures that the cabinets and not the brackets alone rest on the support channels. (Note: On some racks it may be necessary to remove the brackets until the cabinet is in the rack and then attach them.) 3. On the expansion cabinets, ensure that you remove all parts associated with the serial/moh ports, connector cover plate and rivets. 3. Preparing the Fan Trays Fan Trays are required in the positions indicated by the rack diagrams (see "The Four Cabinet INDeX Rack" on page 4 and "The Five Cabinet INDeX Rack" on page 5). Important: Ensure that the fan trays are inserted correctly orientated. Facing the front of the rack, the Fan Tray neon should be on the left. Facing the rear of the rack the Fan Tray power supply socket should be on the left. 1. Attach a Fan Tray Panel to each Fan Tray using three M3 x 6 Pan Head Screws. 38PJC00001SBA - Issue 8 (09/01/2002) INDeX - Rack Installation Notes

8 Page 8 Installing a Rack System 4. Installing the Cabinets 1. Position the rack as near as possible to its final position but allow for rear and side access during installation. 2. Remove the rack panels. Note that each panel is attached to the rack frame with a short earth lead. You must reconnect these leads after installation. 3. Attach the support channels at the set intervals (see page 10) using the socketed M6 screws and whizz nuts. All channels have ident dimples and should be attached with these facing downwards. To provide for vertical adjustment, do not fully tighten the nuts at this stage. Under the Control Cabinets serial ports use the CU Support Channel rather than a Standard support channel. 4. Starting from the bottom up, slide the Cabinets into place and secure them using the M6 Cup Washer Screws. The Control Cabinet must go in the lowest position with the support channels adjusted to their lowest possible position. On some racks, due to width restrictions, the Cabinet Mounting Brackets may need to be removed and then reattached once the cabinet is in the rack. 5. Install the Cabinet PSU's and cassettes as per normal installation. Ensure that you use all P-clip connections and follow the requirements for EMC installation. Route all cassette cables out of the rack through the brush strip aperture. The cabinets still require their front covers and base grille plate to be fitted. 6. Slide the Fan trays into the Support Channel slots and secure with M6 Cup Washer Screws. The Fan Trays go into the Support Channel slots as indicated by the rack diagrams (see "The Four Cabinet INDeX Rack" on page 4 and "The Five Cabinet INDeX Rack" on page 5). Ensure that the fan tray neon is on the left as you face the rack. Blank off any empty Support Channels with a Fan Tray Panel. 7. Once all cabinets and fan trays are secured in place, check and tighten all screws and nuts securing support channels and mounting brackets. 8. Connect the Cabinet PSU and Fan Tray mains leads to the Mains Distribution Block(s). Use one block for the lower four cabinets and lower two fan trays. Use the remaining block for any other cabinet and fan tray. 9. Replace the rack panels, ensuring that you reconnect the earthing leads in the process. 10. If using a non-avaya supplied rack, affix the Warning Label from the Rack Installation Kit to the rack base just inside the door). 11. Position the rack and ensure that the adjustable feet are lowered. 12. Secure the rack to the building structure. INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

9 Rack Mounted Installation Non-Avaya Supplied Racks Page 9 Non-Avaya Supplied Racks DISCLAIMER: Avaya cannot be held responsible for anything arising directly or indirectly from failure to comply with the requirements stated below and elsewhere in this guide. Any non-index rack used to house INDeX cabinets must meet the requirements detailed below (For dimensions see page 10). Note that Avaya assume that the Rack Installation Kit is still used (1 kit per 2 cabinets). However, Avaya cannot guarantee that the support channels are suitable for all possible rack designs. Rack Requirements: 19" Open Frame Rack system. 37U (4 cabinets) or 47U (5 cabinets) High x 600mm Wide x 600mm Deep. Removable side and rear panels for full access. Panel mounting angle supports. Glass front panel for visibility of status LED's. 5U Rear panel with cable exit aperture. Suitable side cross-members for mounting support channels (from INDeX Rack Installation Kit). All panels and doors to have earth lead connections to rack frame. Frame base aperture to be a suitable unventilated plate. Fully vented top panel. Heavy duty castors for mobility. M6 cage nuts fitted in positions shown. Adjustable stabilising feet. 6-Way IEC320 Socket mains distribution panel with BS1363 Mains plug (13A fuse). Suitable bracketry and fixings for anchoring the rack to the permanent building structure after installation. Safety Requirements: The rack must pass the requirements of EN The installation must meet all other requirements stated in this guide. Thermal Requirements: The temperature inside the rack immediately above each cabinet must not rise more than 25 C above the ambient (maximum ambient 40 C). 38PJC00001SBA - Issue 8 (09/01/2002) INDeX - Rack Installation Notes

10 Page 10 Non-Avaya Supplied Racks Four Cabinet INDeX Rack Dimensions The diagram below gives the overall dimensions of the 4 Cabinet INDeX Rack and reference positions for the support channels. These are also the recommended dimensions for non-avaya supplied racks Fully Vented Top Panel /452 Wall Glass Lockable Door M6 Caged Nuts 22 Positions (channel) 92 (487) (887.5) (1288) TYP (86.5) (37U) 1755 Support Channels + M6 Fixings (7 positions) CU Support Channel + M6 Fixings (1 position) 5U Panel with Cable Exit Aperture Aperture Cover (Unventilated) Heavy Duty Castors Adjustable Stabilising Feet & Adaptor INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)

11 Rack Mounted Installation Non-Avaya Supplied Racks Page Five Cabinet INDeX Rack Dimensions The diagram below gives the overall dimensions of the 5 Cabinet INDeX Rack and reference positions for the support channels. These are also the recommended dimensions for non-avaya supplied racks Fully Vented Top Panel /452 Wall Glass Lockable Door M6 Caged Nuts 38 Positions (channel) 92 (487) (1288) TYP (887.5) (1688.5) (47U) (86.5) Support Channels + M6 Fixings (9 positions) CU Support Channel + M6 Fixings (1 position) 5U Panel with Cable Exit Aperture Aperture Cover (Unventilated) Heavy Duty Castors Adjustable Stabilising Feet & Adaptor 38PJC00001SBA - Issue 8 (09/01/2002) INDeX - Rack Installation Notes

12 Page 12 Index Index C Cabinet rack mounting brackets 6 CU Support channel 6 D Depth 3 Details 9 E Earthing leads 8 EN , 9 Environmental requirements 3 F Fan tray assembly 6 Fan tray panel 6 H Height 3 I Installation kit 6 Installation process 7 M Mains leads 6 Mains supply 4, 5 N Non-Avaya racks 9 P Preparation 7 R Rack details 9 Rack dimensions (4 cabinet detailed) 10 Rack dimensions (4 cabinet general) 4 Rack dimensions (5 cabinet detailed) 11 Rack dimensions (5 cabinet general) 5 Rack installation kit 6 S Safety requirements 3, 9 Support channels 6 T Temperature limits 9 Thermal requirements 9 Tools 3 W Wall brackets 4, 5 Wall fixing 7 Warning label 6, 8 Weight 3 Performance figures and data quoted in this document are typical, and must be specifically confirmed in writing by Avaya before they become applicable to any particular order or contract. The company reserves the right to make alterations or amendments to the detailed specifications at its discretion. The publication of information in this document does not imply freedom from patent or other protective rights of Avaya, or others. Intellectual property related to this product (including trademarks) and registered to Lucent Technologies has been transferred or licensed to Avaya. This document contains propriety information of Avaya and is not to be disclosed or used except in accordance with applicable agreements. Any comments or suggestions regarding this document should be sent to "gsspublishing@avaya.com". Copyright 2002 Avaya All rights reserved. Avaya Global SME Solutions Sterling Court Mundells Welwyn Garden City Hertfordshire AL7 1LZ England Tel: +44 (0) Fax: +44 (0) contact@avaya.com Web: INDeX - Rack Installation Notes 38PJC00001SBA - Issue 8 (09/01/2002)