Overview of Draft API Standard 20M

Transcription

1 Overview of Draft API Standard 20M Qualification of Suppliers of Machining Services for Use in the Petroleum and Natural Gas Industries API STANDARD 20M Slide 1 of 9

2 Overview Standard 20M provides methods of qualifying machining service suppliers. This standard will assist user companies, such as equipment manufacturers, in reducing their effort towards supplier qualification programs. T are 3 levels: o MQL 1 o MQL 2 o MQL 3 Slide 2 of 9

3 4.2 Machining Quality Levels (MQL) MQL 1 Machining Services Supplier The base level of qualification to ensure that the machining service provided meets specific customer and industry requirements. A MQL 1 machining services supplier, at a minimum, shall have a self-certified quality management system. The MQL 1 machining services supplier shall determine the processes needed for the management of machining services. A MQL 1 machining services supplier shall supply the machining services defined in The MQL 1, machining services supplier shall conform to the quality management system (QMS) elements identified in Section 5. Slide 3 of 9

4 4.2 Machining Quality Levels (MQL) MQL 2 Machining Services Supplier The MQL 2 machining services supplier shall establish, document, implement and maintain a QMS in conformity with ISO 9001 with the addition of the QMS requirements defined in Section 5 as listed in Table 1. The MQL 2 machining services supplier shall procure raw material and outsource services only from suppliers specified by the customer requesting MQL 2 machining services. Qualification to MQL 2 also qualifies a machining services supplier to MQL 1. Slide 4 of 9

5 4.2 Machining Quality Levels (MQL) MQL 3 Machining Services Supplier QMS Requirements A MQL 3 machining services supplier shall establish, document, implement and maintain a quality management system in conformity with API Spec Q1 with the addition of the QMS requirements defined in Section 5 as listed in Table 1. An exclusion to API Spec Q1, Section 5.8 is not permitted. The MQL 3 machining services supplier may perform or procure, from approved service suppliers, raw material and/or services such as machining, material testing, NDE, heat treatment, plating coating and welding. Sub-supplier approvals are subject to the limitations of Section 6. Qualification to MQL 3 also qualifies a machining services supplier to MQL 2 and MQL 1. Slide 5 of 9

6 4.2 Machining Quality Levels (MQL) Table 1 Quality Management System Requirements QMS MQL 1 (see 4.2.2) MQL 2 (see 4.2.3) MQL3 (see 4.2.4) Requirements Base Requirements Section 5 of this Standard ISO 9001 API Spec. Q1 Competency Equipment Maintenance Test, Measuring and Monitoring Equipment Document Control Customer Property Order Review Identification & Traceability b), c), d) 5.8 b) Inspection Nonconforming Product Preservation of Product Records Continued Conformity of the QMS 5.13 Not Applicable Not Applicable Prohibited from Purchasing Material or Outsourcing Purchasing of Material and Supplier Control Purchasing Material or Services from Outsourcing Services Outsourcing Services; Customer-Specified from Approved See 6.1 Suppliers Per ISO Suppliers Per API Q Slide 6 of 9

7 6 Control of Suppliers T are additional controls for the outsourced services identified in the 20M Table for the following: o Machining o Material Testing o Heat Treatment o Nondestructive Examination o Plating o Coating o Welding The following slides present examples... Slide 7 of 9

8 Sample Requirements from Table 2 Service Machining Heat Treatment Table 2 Supplier Qualification Requirements Qualification Requirements Verification of capabilities and controls through an on-site audit or a remote technical assessment that addresses the following elements of Section 5, as a minimum: Test, measuring and monitoring equipment (section 5.4) Customer property (section 5.6) Identification and traceability (section 5.8) Inspection (section 5.9) Preservation of product (section 5.11) Records (section 5.12) For suppliers performing machining services, evidence of conformance to API Spec. Q1 or Standard 20M, MQL 2 or MQL 3 is acceptable in lieu of an audit or remote technical assessment. Verification of capabilities and controls through an on-site technical audit or remote technical assessment addressing the following elements as a minimum: Furnace instrumentation Furnace calibration Test, measuring and monitoring equipment Identification and traceability Inspection and testing Records For suppliers performing batch heat treatment, evidence of conformance to API Standard 20H is acceptable in lieu of an audit or remote technical assessment. Slide 8 of 9

9 Documentation Requirements Documentation requirements have been established for MQL Slide 9 of 9