QUALITY ON THE TRACK

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1 QUALITY ON THE TRACK SPITZKE FAHRWEGSYSTEME GmbH

2 SPITZKE GROUP Long-distance railways Regional Railways Suburban and underground railways Industrial railways

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5 SOLID EXPERTISE HIGH QUALITY 5

6 SPITZKE Track sleepers Turnout sleepers Recycling of disused sleepers Masts Gravel quarrying Logistics The staff of SPITZKE FAHRWEGSYSTEME GmbH are specialists in the production of prestressed concrete products. The modern and certificated production facilities make a decisive contribution to the high production standards. To this end, quality assurance procedures are also reviewed on a regular basis. The services offered range from the manufacture and supply of track and turnout sleepers and masts, to full management of logistics right to the installation site. The return and recycling of disused sleepers completes this cycle. Gravel quarrying dependably provides for the company s sleeper and mast production, while also supplying third-party suppliers with different aggregates. 6

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9 MODERN PRODUCTION PROCESSES CONTINUOUS IMPROVEMENT 9

10 SPITZKE Standard sleepers Padded sleepers Conductor rails sleepers Crane rail sleepers TRACK SLEEPERS The production facilities at the Möllenhagen sleeper plant are modern and efficient. It has one of Europe s highest production capacities. SPITZKE FAHRWEGSYSTEME ensures the consistently high quality of its range of products by working to cutting-edge standards as well as working with quality gates and a taylor-made manufacturing execution system. 10

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13 DIVERSE RANGE OF PRODUCTS CUSTOMISED PRODUCTION 13

14 SPITZKE Sleepers for standard-turnouts Sleepers for special-turnouts TURNOUT SLEEPERS Turnout sleeper production stands out because of the variety and the high level of customisation required. The high proportion of sleepers for special-turnouts requiring special fastening components means that new challenges arise in terms of planning, coordination and production on a daily basis. SPITZKE FAHRWEGSYSTEME supplies the appropriate product in line with customer requirements, for each individual sleeper and operation site. 14

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16 SOLID EXPERTISE DIVERSE APPLICATIONS 16

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18 SPITZKE Railway masts Overhead cable masts MASTS SPITZKE FAHRWEGSYSTEME completes its product portfolio in its capacity as system supplier for mast production. SPITZKE provides customers with the full range of prestressed concrete products directly on site. SPITZKE manufactures masts in any desired length up to 18 metres. Specially trained employees make use of and further develop sophisticated technologies on a day-to-day basis. Their spirit of innovation and expertise means that the optimal solution can be found for all requirements. 18

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21 FLEXIBLE MANAGEMENT ENVIRONMENTALLY FRIENDLY PRACTICES 21

22 SPITZKE Gravel Sand Concrete sleeper recycling Wooden sleeper recycling GRAVEL QUARRYING AND RECYCLING OF DISUSED SLEEPERS The company s gravel pit means that the variety of aggregates required for the production of concrete sleepers and masts can be brought to production facilities by the shortest route possible. Long transport routes are reduced and resources are used more efficiently as such, SPITZKE FAHRWEGSYSTEME is making a contribution to reducing the impact of production on the environment. SPITZKE s role in the recycling of disused sleepers also underlines this. In this capacity, SPITZKE offers the complete range of services for the supply and disposal of track components. Recycling processes are carried out in accordance with established and controlled directives. Environmentally friendly technologies are used in an efficient manner. By reducing so-called milk-runs, savings are realised in terms of time and costs. 22

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24 EFFICIENT SOLUTIONS INTELLIGENT IDEAS 24

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26 SPITZKE New sleeper delivery Disused sleeper removal LOGISTICS Customer satisfaction is our utmost concern. SPITZKE FAHRWEGSYSTEME covers a significant proportion of the track material logistics needs on building sites. This encompasses the supply and delivery of sleepers, followed immediately by disused sleeper removal. Seven gantry cranes and the facility s rail system with a track length of over seven kilometres allow for up to eight block trains to be loaded per day. This capacity means that materials are always supplied to customers in good time, in particular when establishing large-scale construction sites. 26

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28 RELIABLE PRODUCT STANDARDS HIGH INNOVATIVE CAPACITY 28

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30 SPITZKE Concrete Production process Quality assurance TECHNOLOGY Specially trained experts and optimally coordinated processes are key in ensuring that only high-quality products are created. This is why SPITZKE FAHRWEGSYSTEME employs a highly-qualified group of staff. Comprehensive testing, compliance with required concrete tolerances and close relationships with customers serve to ensure the highest production standards are maintained, thus securing the company s strong position on the sleeper and mast production market. 30

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33 SPITZKE SPITZKE FAHRWEGSYSTEME GmbH is part of the SPITZKE Group. SPITZKE SE The railway infrastructure company The SPITZKE Group includes subsidiaries and branches in Germany and Europe. The head office is in Großbeeren near Berlin. Overall, around 1,900 employees work at SPITZKE. Our integrated management system is certified according to DIN EN ISO 9001 and the work safety system OHSAS as well as the environmental management standards DIN EN ISO In addition there is the energy and environmental management system EnMS and EMS. SPITZKE has the safety certification part A and part B and therefore works according to an approved safety management system for railway safety, directive 2004/49/EC. Regional Headquarters in Germany North, East, West, Central, South Subsidiaries in Germany ELEKTROTECHNISCHE PLANUNG SPITZKE GmbH (EPS) KÖLNGLEIS GLEISBAU GmbH & Co. KG SCHIENENFAHRZEUGBAU GROSSBEEREN GmbH SLG SPITZKE LOGISTIK GmbH SPITZKE AKADEMIE FÜR AUS- UND WEITERBILDUNG AG SPITZKE FAHRWEGSYSTEME GmbH SPITZKE LONGO GmbH SPITZKE SCHWEISSTECHNIK GmbH WSO WARNSYSTEME UND SICHERUNGSTECHNISCHE ORGANISATION FAHRWEG GmbH Subsidiaries, branches and holdings abroad SPITZKE NORGE AS (N) SPITZKE SE Danmark (DK) SPITZKE SPOORBOUW BV (NL) SPITZKE YALCO Ltd. Sti. (TR) 33

34 SPITZKE FAHRWEGSYSTEME GmbH Industriegelände 1 D Möllenhagen Tel: Fax: fahrwegsysteme@spitzke.com IMPRESSUM Publisher SPITZKE SE Editorial team Maren Brandt (responsible) CERTIFICATIONS Design, typesetting and realisation DIN EN ISO 9001 DIN EN ISO DIN EN ISO OHSAS DIN EN Certificate of compliance for precast products made of concrete, reinforced concrete and prestressed concrete Certificate of compliance for track and turnout sleepers for the Netherlands Q1 supplier to DB AG in accordance with DBS DIN EN Technical approval (structural engineering authorities) for concrete masts Z Specialist welding firm Recognised concrete testing facility Certificated waste disposal company Photos Hartmut Nägele, SPITZKE SE For better ease of reading, we do not use the male or female form of personal nouns in our brochures. The corresponding terms generally apply in the sense of equal treatment for both genders. August 2016 All rights of SPITZKE SE are reserved. Reproduction, even in part, is only permitted with the approval of SPITZKE SE. 34

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