keep your coating cure process on target

Transcription

1 keep your coating cure process on target

2 Datapaq Provides Profiling Solutions Since 1984, the name Datapaq has become synonymous with temperature profiling in the paint and powder coatings industry worldwide. With a reputation for accuracy, ease-of-use and reliability, Datapaq continues to set the industry standard for excellence. Datapaq is the preferred choice in temperature profiling and continues to provide systems that exceed the demands of the harshest thermal processes. The XL2 Solution... Datapaq continuously listens to the needs of its customers and their process demands. As these needs change, so do the solutions. Datapaq is proud to offer the XL2 as the latest generation of Oven Tracker systems... a robust, comprehensive, intelligent and easy-to-use oven temperature profiling system. Offering revolutionary new functions, the new XL2 ensures routine oven profiling is easier than it has ever been before. Real-Time Monitoring Use the XL2 system outside of your batch oven, enabling you to record data live, directly to your PC. Ideal for R&D work, IR repair oven testing and any batch cure process. Intelligent Data Logger... Designed with the customer in mind, the XL2 continues the Datapaq Oven Tracker tradition with its unique two-part data logger design. SmartPaq enables you to preprogram the MemoryPaq with your process pass/fail criteria, based on either Datapaq Value, Time at Temperature or Maximum Temperature. The intelligent XL2 data logger will indicate if your process is out of control immediately upon exit from the oven. At the oven exit, remove from the protective thermal barrier and check the indicator on the MemoryPaq. A green LED means a successful run, so you can continue with confidence. Red indicates a problem. Stop production until the profile data has been analyzed. Corrective action can then be taken to rectify any process problems. Intelligent multiple run capability allows complete consecutive profiling runs without downloading individually. This eliminates the need to return to the QA office between profiling runs, saving time and effort. A GREEN LIGHT TO... Quality Process control Productivity Reduced costs Thermal Protection you can trust... Datapaq has invested over twenty years of advanced thermal barrier development and now offers the most comprehensive range of barriers available in the industry. When sending an Oven XL2 temperature profiling system through your oven, you need absolute confidence that your data logger is protected from the harsh environment inside your oven process. The standard XL2 barrier, designed specifically for use on automotive paint lines, has a patented Silicone free construction, eliminating the worry of contamination issues and paint finish defects, and help you to provide the high quality you are constantly required to achieve. In addition to the standard XL2 barrier, Datapaq also provides a range of thermal barriers to suit other specialized process needs.

3 Measure your process data with confidence... The XL2 system provides a comprehensive range of thermocouple options to suit your process or product needs. Measure those tight, difficult to access recesses on a car body with ease, convenience, accuracy and confidence. All K type thermocouples are specified to Special Limits of Error; guaranteeing the highest level of accuracy. Glass fiber and mineral insulated cable options are available for higher temperature processes. Meet the Challenges of your Coating Process Automotive assembly (OEM) Automotive component supply Paint, powder and lacquer supply Appliance manufacturer General industrial Architectural metalwork Metal packaging (2 & 3-piece can) PTFE and Dacromet high temperature coating Textile coating (finished garment) Custom coating Oven Manufacturers Bring Benefits to your Business Send the XL2 system through the oven and discover the true potential of your finishing operation. Use the product and oven temperature data to take your operation to the next level of quality and profitability. Product finish quality Prove that your oven provides the necessary cure schedule to give the physical and cosmetic properties you require. Prevent under cure or over cure issues, the risk of downtime, costly rejects or rework and product recalls. Process validation Create the certified traceable profile report to prove to any customer and regulatory body (Qualicoat; ISO9001; CQI-12) that your process is in control. The single page report could win you that next contract. Optimize productivity and efficiency Use accurate profile data to optimize your oven. Maximize line speed to give optimal productivity, without risking product quality. Make oven temperature set-point adjustments to minimize power consumption. Imagine the potential energy cost savings you could achieve over the next 12 months! Rapid problem solving Highlight oven problems immediately and use data information to recommend corrective action. Prove that any service or maintenance carried out has been successful. Remember, each lost hour of production is costly to your company.

4 Making a Difference The benefits of Insight Professional The powerful Insight analysis software has been designed specifically by Datapaq to convert raw temperature data into meaningful information that can be used to understand, control and optimize your cure process. Complex calculations are simplified, allowing quick and comprehensive analysis. Detailed information on your oven gives you the reporting power you need in a single page report. It s easy to use, highly accurate and efficient. Choose the level of functionality to suit your needs Insight Professional customizable full Insight analysis package; designed for top-level use within the automotive industry. Insight Basic basic Insight analysis package; designed for XL2 entry-level operation. Ease-of-use for the technical specialist through to line operator Wizard operation the user is guided step-by-step through the setup of key analysis features, with easy-to-follow steps through all necessary tasks in the correct sequence. Useful as a training aid, too. New analysis tools designed to satisfy the highest specification demands, as used in automotive assembly: i. BakeChart Analysis and Datapaq Value ii. Auto update SPC (Statistical Process Control) iii. Ramp up analysis tool iv. Temperature Difference Probe tool v. Probe Location Product Map with linked photo library vi. Advanced reporting capability Includes a comprehensive, context sensitive Help function. Insight analysis software is available in many international languages. THE DATAPAQ GUARANTEE Each Datapaq system is supported with a full one year warranty. Complementing the warranty, we offer a yearly service and re-calibration contract, which includes free software updates and loan equipment for guaranteed peace of mind. * * Dependent on country. The Worldwide Leader in Temperature Profiling Europe and Asia DATAPAQ Limited Lothbury House, Cambridge Technopark Newmarket Road Cambridge CB5 8PB, UK Tel: sales@datapaq.co.uk North and South America DATAPAQ Inc. 3 Corporate Dr. Unit 1 Derry, NH 03038, USA Tel: Fax: sales@datapaq.com France Tel: vente@datapaq.co.uk Germany Tel: Fax: sales@datapaq.de Italy Tel: vendite@datapaq.co.uk Datapaq (2046 Rev B2) 3/2014 Datapaq, the Datapaq logo and Oven Tracker are registered trademarks of Datapaq. Specifications subject to change without notice.

5 Oven Tracker Thermocouple Range 1 A comprehensive range to suit your exact application needs Designed to be accurate, repeatable and easy to operate Exceptionally durable, quad wrapped, 10 strand 36 AWG (0.125 mm/0.005 in), metal braid and PTFE sheathed* Type K thermocouple Specified to ANSI MC96.1 Special Limits of Error (±0.4% or ±1.1ºC/±2.0ºF, whichever is greater) IEC584 color standard (green) for Type K thermocouples Strong crimped plug/cable attachment Circular cable cross section to reduce kinking and twisting Various cable lengths available MICROMAG THERMOCOUPLES Employing state of art Samarium Cobalt magnet technology, these miniature surface and air thermocouples allow placement into the tightest of recesses. Ideal for car body shell areas that are difficult to access. Benefiting from a low thermal mass, response characteristics challenge those of exposed junction thermocouples with the benefit of quick and easy attachment to ferrous substrates. Despite its size, 17 mm (0.7 in) diameter, the magnet strength guarantees secure attachment up to the maximum experienced paint and powder coating cure temperatures. Encapsulated magnet design allowing reliable direct use even on wet painted and E-coated substrates. No risk of either magnet damage or magnet loss when the probe is removed from cured paint surface at the end of the oven process. Supplied with aluminum knob for easy routine rugged handling. Removable, if necessary, to suit application requirements. MicroMag Surface PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) PA m (20 ft) Maximum temperature 265ºC (509ºF) MicroMag Air PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) PA m (20 ft) Maximum temperature 265ºC (509ºF) IRMAG SURFACE THERMOCOUPLE Magnetic thermocouple designed to measure ferrous substrates in IR cure ovens. Combines easy attachment and fast thermocouple response. Ideal for automotive IR repair operations. Robust alternative to Adhesive Patch thermocouple. PA m (5 ft) Maximum temperature: magnet 300ºC (572ºF); cable 400ºC (752ºF) PA m (10 ft) Maximum temperature: magnet 300ºC (572ºF); cable 400ºC (752ºF) * Does not apply to PA1361 and PA1362.

6 MAGNETIC THERMOCOUPLES Magnet offset from sensor to prevent heatsink effect and PTFE coated to prevent sticking (Recommended for E-coat applications). PTFE handle for quick, safe and easy removal or repositioning. Chamfered thermocouple head and metal tension arm designed to provide repeatable contact between sensor and product. Surface PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) Air Attach to ferrous components for measuring the surrounding ambient air temperature. PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) ALUCLAMP SURFACE THERMOCOUPLE Clips onto the edge of an aluminum car hood or any other nonferrous panel, allowing surface temperature measurement right at the center of the panel. PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) ALUMINUM AUTOMOTIVE THERMOCOUPLES Designed specifically for use on aluminum car body shells. The spring-loaded bobbin, that is clipped to any recess in the inner car body skin, provides secure attachment of the thermocouple. Surface thermocouple arm assembly PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) Air thermocouple arm assembly PA m (5 ft) Maximum temperature 265ºC (509ºF) PA m (10 ft) Maximum temperature 265ºC (509ºF) Spring action thermocouple mount PA0030 Use with either surface or air arm assemblies. Order with appropriate thermocouple arm assembly. The Worldwide Leader in Temperature Profiling Europe and Asia DATAPAQ Limited Lothbury House, Cambridge Technopark Newmarket Road Cambridge CB5 8PB, UK Tel: sales@datapaq.co.uk North and South America DATAPAQ Inc. 3 Corporate Dr. Unit 1 Derry, NH 03038, USA Tel: Fax: sales@datapaq.com France Tel: vente@datapaq.co.uk Germany Tel: Fax: sales@datapaq.de Italia Tel: vendite@datapaq.co.uk Datapaq (2053 Rev C1) 7/2013 Datapaq, the Datapaq logo and Oven Tracker are registered trademarks of Datapaq. Specifications subject to change without notice.

7 Oven Tracker Thermocouple Range 2 A comprehensive range to suit your exact application needs Designed to be accurate, repeatable and easy to operate Exceptionally durable, quad wrapped, 10 strand 36 AWG (0.125 mm/0.005 in), metal braid and PTFE sheathed* Type K thermocouple Specified to ANSI MC96.1 Special Limits of Error (±0.4% or ±1.1 ºC/±2.0 ºF, whichever is greater) IEC584 color standard (green) for Type K thermocouples Strong crimped plug/cable attachment Circular cable cross section to reduce kinking and twisting Various cable lengths available (*does not apply to PA0060/61/62, PA0215 and PA0180/82) CLAMP THERMOCOUPLES Clamp Surface Clips to non-ferrous components for measuring substrate temperature. PA m (5 ft) Maximum temperature 265 ºC (509 ºF) PA m (10 ft) Maximum temperature 265 ºC (509 ºF) Clamp Air Clips to non-ferrous components for measuring the surrounding ambient air temperature. PA m (5 ft) Maximum temperature 265 ºC (509 ºF) PA m (10 ft) Maximum temperature 265 ºC (509 ºF) EXPOSED JUNCTION THERMOCOUPLES Exposed junction designed for use on test pieces that are left permanently rigged. Attached to the substrate by spot welding, soldering, use of high temperature tape or screw (washer). Used in applications, where conventional magnetic and clip attachment methods are not appropriate. PA m (5 ft) Exposed Junction Maximum temperature 265 ºC (509 ºF) PA m (10 ft) Exposed Junction Maximum temperature 265 ºC (509 ºF) PA m (5 ft) Washer Maximum temperature 265 ºC (509 ºF) PA m (10 ft) Washer Maximum temperature 265 ºC (509 ºF)

8 ADHESIVE PATCH THERMOCOUPLE Ultra fast response, single strand and PTFE coated. Employs self-adhesive patch for attachment. Its minimal thermal mass makes it ideal for small items or plastics. Recommended for use in IR ovens, if the thermocouple requires over coating prior to the test. PA m (3 ft) Maximum temperature 265 ºC (509 ºF) PA m (5 ft) Maximum temperature 265 ºC (509 ºF) PA m (10 ft) Maximum temperature 265 ºC (509 ºF) EXPOSED JUNCTION THERMOCOUPLE HIGH TEMPERATURE Exposed junction thermocouple constructed of glass fiber cable and designed for high temperature coating applications, such as PTFE or Dacromet cure. Attached to the substrate by either high temperature tape or screw, or spot welded into position. PA m (2.6 ft) Fast response, glass fiber Maximum temperature 400 ºC (752 ºF) PA m (5 ft) Glass fiber Maximum temperature 500 ºC (932 ºF) PA m (10 ft) Glass fiber Maximum temperature 500 ºC (932 ºF) The Worldwide Leader in Temperature Profiling Headquarters DATAPAQ Limited Lothbury House, Cambridge Technopark Newmarket Road Cambridge CB5 8PB, UK Tel: sales@datapaq.co.uk Sales Offices North and South America DATAPAQ Inc. 3 Corporate Dr. Unit 1 Derry, NH 03038, USA Tel: Fax: sales@datapaq.com Asia Tel: Fax: sales.asia@datapaq.com China Tel: Fax: sales@datapaq.com.cn India Tel: Fax: Datapaq (2052 Rev. C) 5/2015 Datapaq, the Datapaq logo and Oven Tracker are registered trademarks of Datapaq. Specifications subject to change without notice.

9 Oven Tracker Thermal Barriers Discover the XL2 range of thermal barriers... unique and better than ever! The standard XL2 barrier, designed specifically for use on automotive paint lines, has a patented Silicone-free construction, eliminating concerns for contamination and possible damage to paint finishes caused by silicone products, and helps you provide the high quality needed in your process. Weighing less than 4 kg (9 lbs) ensures easy, safe handling and transportation. Datapaq also provides a range of thermal barriers to suit special process needs: High temperature protection PTFE/Dacromet cure Long duration protection aluminum aging; multiple ovens in single run (Ecoat, surfacer base etc.) Waterproofing dry-off ovens Low height clearance 2 and 3-piece can manufacture 16 channel operation in single unit automotive optimization studies No paint contamination or defect risk The patented Silicone-free barrier construction eliminates concerns for contamination and possible damage to paint finishes caused by silicone products. Thermal protection you can trust Ceramic insulation and phase-change heatsink technology provides dual heat protection and enables safe logger operation for 3 hrs at 200ºC (392ºF). This allows multiple runs and eliminates the chance of damage to the data logger during unplanned process delays. Easy access to data logger With the redesigned barrier lid, even a bulky gloved hand can easily access the logger. You can even check the data logger status without removing it from the barrier. Secure lid guaranteed Strong, secure catches with locking pins guarantee the lid remains securely in place. Safe handling Aluminum construction ensures the barrier is lightweight, compact and easy to handle. Carry in one hand with magnetic thermocouples attached to the ferrous lid plate for easy transportation. Damage protection allows easy cable routing from the data logger out of the barrier. TB0090 Standard XL2 Thermal Barrier Thermal Barrier 2.65 kg (5.85 lbs) (1 x TB9950) 1.0 kg (2.2 lbs) 134 mm x 187 mm x 296 mm (5.3 in x 7.4 in x 11.7 in) Phase change temperature 58ºC (136ºF) Temperature 100ºC 150ºC 200ºC 250ºC 300ºC (212ºF) (302ºF) (392ºF) (482ºF) (572ºF) Duration (hours) Processes: automotive assembly; automotive component supply; general paint/powder/e-coat OEM applications; large custom coaters. *Thermal barrier weights specified on this datasheet do NOT include the data logger.

10 TECHNICAL SPECIFICATIONS TB0091 Low Height XL2 Thermal Barrier Construction Aluminum/Silicone free Thermal barrier 2.1 kg (4.6 lbs) (1 x TB9115B) 1.1 kg (2.4 lbs) Insert tray (1 x TB9121) 0.2 kg (0.45 lbs) 104 mm x 187 mm x 296 mm (4.1 in x 7.4 in x in) Stainless Steel, phase change temperature 58ºC (136ºF) Temperature 100ºC 150ºC 200ºC 250ºC 300ºC (212ºF) (302ºF) (392ºF) (482ºF) (572ºF) Duration (minutes) With heatsink (TB0091-WH) Duration (minutes) With heatsink (TB0091-IT) Processes: 2-piece can manufacture (IBO); general low height, mesh belt ovens; portable system for traveling paint representatives. TB0080 High Temperature Thermal Barrier Construction Stainless Steel (304 grade) Catches Over center catches Thermal barrier 6.7 kg (14.8 lbs) (1 x TB1001) 1.0 kg (2.2 lbs); (1 x TB9115B) 1.1 kg (2.3 lbs) 150 mm x 215 mm x 335 mm (5.9 in x 8.5 in x 13.2 in) Stainless Steel, phase change temperature 58ºC (136ºF) Temperature 200ºC 300ºC 400ºC 500ºC 600ºC (392ºF) (572ºF) (752ºF) (932ºF) (1112ºF) Duration (minutes) Processes: High temperature coating cure applications, such as PTFE and Dacromet. TB0081 Long Duration Thermal Barrier Construction Stainless Steel (304 grade) Thermal barrier 9.0 kg (19.8 lbs) (1 x TB9963) 1.5 kg (3.3 lbs); (1 x TB1001) 1.0 kg (2.2 lbs) 182 mm x 236 mm x 370 mm (7.2 in x 9.3 in x 14.6 in) Stainless Steel, phase change temperature 58ºC (136ºF) Temperature 100ºC 150ºC 200ºC 250ºC 300ºC (212ºF) (302ºF) (392ºF) (482ºF) (572ºF) Duration (hours) Processes: Aluminum aging/long low temperature cure. Monitor complete automotive paint cure line with a single uninterrupted run (E-coat; primer surfacer; base coat; clear coat). TB5010-XL IP65 Waterproof Thermal Barrier Construction Stainless Steel (304 grade) Thermal barrier 4.5 kg (9.9 lbs) (1 x TB9963) 1.5 kg (3.3 lbs) 100 mm x 219 mm x 393 mm (3.9 in x 8.6 in x 15.5 in) Stainless Steel, phase change temperature 58ºC (136ºF) Temperature 100ºC 150ºC 200ºC 250ºC 300ºC (212ºF) (302ºF) (392ºF) (482ºF) (572ºF) Duration (hours) Processes: Dry-off ovens or processes where there is a risk of the system traveling via water shower/rinse operations. TB0083 XL2 DIB Thermal Barrier (XL Channels) Construction Stainless Steel (304 grade)/silicone free Thermal barrier 4.5 kg (9.9 lbs) (1 x TB9960) 1.45 kg (3.2 lbs) 144 mm x 172 mm x 390 mm (5.7 in x 6.8 in x 15.4 in) Stainless Steel, phase change temperature 58ºC (136ºF) Temperature 100ºC 150ºC 200ºC 250ºC 300ºC (212ºF) (302ºF) (392ºF) (482ºF) (572ºF) Duration (hours) Processes: Automotive assembly. Monitoring new model paint lines during optimization studies that require up to 16 channels. *Thermal barrier weights specified on this datasheet do NOT include the data logger. The Worldwide Leader in Temperature Profiling Europe and Asia DATAPAQ Limited Lothbury House Cambridge Technopark Newmarket Road, Cambridge CB5 8PB, UK Tel: sales@datapaq.co.uk North and South America DATAPAQ Inc. 3 Corporate Dr. Unit 1 Derry, NH 03038, USA Tel: Fax: sales@datapaq.com Datapaq (2049 Rev B) 7/2013 Datapaq, the Datapaq logo and Oven Tracker are registered trademarks of Datapaq. Specifications subject to change without notice.