DiRXN Smart Condition Monitoring System for A & Y Gear Drives

Transcription

1 DiRXN Smart Condition Monitoring System for A & Y Gear Drives

2 The DiRXN Smart Condition Monitoring System measures, records, trends, and displays drive operating conditions and alerts specified users of abnormal operating conditions. Our proprietary algorithms continuously compare both individual and aggregated sensor data against embedded models of healthy drive operating conditions. When an emerging or actual abnormal condition is detected, contextual information about the condition is simultaneously sent to users via , the smart condition monitoring system cloud-based software portal and/or your supervisory control software, if connected to a control system. List of Capabilities: Drive Temperature of key components including: Ambient temperature Oil sump temperature Vibration at key locations: Oil Quality: Measures vibration and identifies key potential sources of abnormal operation Estimated Oil life remaining in % / hours at low life remaining Oil water content (relative humidity) Critically low oil level (subject to drain port availability) Connected Motor current draw Output shaft speed Communication Channels: EtherNet/IP, Modbus TCP, PROFINET to PLC / DCS Web Portal via LTE or Ethernet ed Alerts Local Stack light Normal/Abnormal/Severe Alert Environmental Specifications: IP66 Available for A & Y Units The Smart Condition Monitoring System Includes: DiRXN Smart Condition Monitoring System capabilities 1-year Rexnord Connect subscription for data access and analytics (required for system operation) 3-year subscription package also available at time of purchase Professional, factory certified installation of sensors, stack light, and edge device at a Rexnord Industrial Services facility (oil change or other required services not included). Lead time depends on overall scope of work and shipping time. OR starting December 2018, factory certified installation at your facility in North America Installed in 8 hours or less Some customer field preparation may be required; oil change or other required services not included On-Site verification of Smart Condition Monitoring System performance Two-week typical lead time 2

3 Rexnord Connect for Data Access and Analytics Uploaded to the IoT cloud. Connects directly to your automation system. The Subscription* Includes: 1. Enable factory-set alerts for key drive health parameters 2. Access to key drive health data through all channels: -Stack - light ed alerts PLC / DCS interface Rexnord Connect Web Portal 3. Data history and trendlines stored in a secure cloud server 4. Updates to: Functionality / Capability (through downloaded firmware updates) Security software Drive health algorithms 5. Access to Rexnord product experts for understanding drive health messaging * Subscription is billed and renewed annually. Subscription must be activated within a year of delivery. Rexnord Connect Portal 3

4 Supported Units To ensure that your A or Y unit is compatible with the Smart Condition Monitoring System, please refer to the list below. Engineered to order (ETO) units will take additional processing time to ensure the Smart Condition Monitoring System fits your specific drive configuration. Standard: Unit Types Parallel Shaft (A, AM, Y) Mounting Position Foot Mount, Horizontal with no bridge or kiln slope Unit Sizes 405A, 425A, 445A, 465A, 485A, 505A, 2050Y, 2060Y, 2070Y, 2080Y, 2090Y, 2100Y, 2110Y, 2120Y Low Speed Shaft Type Solid Number of Reductions Single, Double, Triple Accessories Electric Fans, Shaft Fans, Cooling Tubes, Backstops Engineered To Order: Unit Types Parallel Shaft, Foot Mounted Units (i.e. YT, YF) Mounting Position Foot Mount, Horizontal with a Bridge or Kiln Slope Unit Sizes All unit sizes in the A and Y product family Low Speed Shaft Types Hollow Bore, TA Taper Bushing, Hollow Bore w/shrink Disk Number of Reductions Single - Quadruple as well as Special Ratios Accessories Forced Lubrication packages, External coolers (i.e. PA, PC) 4

5 How to Quote 1. Collect the following information about your existing A or Y Unit drive: Unit Information Falk Model: Ratio: MO#: Input Speed: Unit Oil Type: Length of exposed shaft between coupling and seal cage: Low Speed Coupling Accessories Installed on Unit Shaft Driven Cooling Fan Electric Cooling Fan Cooling Tubes External Backstop Pump and Cooler Motor Bracket Motor Mount Reliability Package Available Drain Not Available GAP Available Drain Not Available OD Motor Nameplate Unit Nameplate HS Coupling Configuration Picture Requirements Per Unit LS Coupling Configuration Restrictions on all sides of unit 2. Verify that your drive meets the scope laid out in page 4 of this document. 3. Send information to: RISsales@rexnord.com 4. A Rexnord Representative will contact you about completing an onsite survey as well as taking pictures of the drive and scheduling the field service visit. NOTE: All the following must be complete or available at the time of installation. A & Y Smart Condition Monitoring System Customer Requirements Unit must be clean prior to commencing upgrade Supply any lifting equipment required, including rigging Remove obstructions and provide clear access to unit Supply oxygen / acetylene gas setup (if required) Unit must be properly locked out / tagged out Electrician on site for power and communications hookup Unit must be drained of oil Provide access to maintenance shop facility Any guards or accessories that would impede installation must be removed 5

6 A-Units ZA ZH ZB ZJ ZF ZG ZD ZC LB P ZK L ZE A-Unit Dimensions Inch Drive Size ZA ZB ZC ZD ZE ZF ZG ZH ZJ ZK L LB P 405A NPT 405A2, 405A NPT 425A NPT 425A2, 425A NPT 445A NPT 445A2, 445A NPT 465A NPT 465A2, 465A NPT 485A NPT 485A2, 485A NPT 505A NPT 505A2, 505A NPT 6 Edge device, oil quality sensor, critical loss of oil sensor, and andon light may be mounted on either end of the gearbox. Dimensions from reference surfaces apply to either mounting location. Critical loss of oil sensor is available only when second oil drain hole is available for installation.

7 Y-Units ZA ZF ZG ZJ ZB ZH ZD ZC LB P ZK L ZE Y-Unit Dimensions Inch Drive Size ZA ZB ZC ZD ZE ZF ZG ZH ZJ ZK L LB P 2050Y NPT 2060Y NPT 2070Y NPT 2080Y NPT 2090Y NPT 2100Y NPT 2110Y NPT 2120Y NPT Edge device, oil quality sensor, critical loss of oil sensor, and andon light may be mounted on either end of the gearbox. Dimensions from reference surfaces apply to either mounting location. Critical loss of oil sensor is available only when second oil drain hole is available for installation. 7

8 866-REXNORD/ (Within the U.S.) (Outside the U.S.) Why Choose Rexnord? When it comes to providing highly engineered products that improve productivity and efficiency for industrial applications worldwide, Rexnord is the most reliable in the industry. Commitment to customer satisfaction and superior value extend across every business function. Delivering Lowest Total Cost of Ownership The highest quality products are designed to help prevent equipment downtime and increase productivity and dependable operation. Valuable Expertise An extensive product offering is accompanied by global sales specialists, customer service and maintenance support teams, available anytime. Solutions to Enhance Ease of Doing Business Commitment to operational excellence ensures the right products at the right place at the right time Rexnord GR /18