General Purpose Engine

Size: px
Start display at page:

Download "General Purpose Engine"

Transcription

1 General Purpose GCV160A ( N5MF) Parts Catalog JULY, 2006 American Honda Motor Co., Inc American Honda Motor Co., Inc.

2

3 TABLE OF CONTENTS Introduction Grid / Page HOW TO USE THIS CATALOG... A2 4 SERIAL NUMBERS... A3 6 BULK HOSE PART NUMBER PATTERN... A3 7 MASTER INDEX... A4 8 Part Groups ENGINE SECTION... 1-C1 1-1 Index PART NUMBER INDEX... B1 2-1 DESCRIPTION INDEX... 1-D1 3-1 JULY, American Honda Motor Co., Inc. 3

4 HOW TO USE THIS CATALOG American Honda Motor Co., Inc. JULY, 2006

5 This page intentionally left blank.

6 SERIAL NUMBERS Models and applicable serial numbers Models and applicable serial numbers given in this parts catalog can be identified as follows. Applicable Applicable Applicable Frame Carburetor Model Type Serial No. Serial No. Identification GCV160A N5MF GJAEA ~ BB65A A American Honda Motor Co., Inc. JULY, A3

7 BULK HOSE PART NUMBER PATTERN JULY, American Honda Motor Co., Inc. 7

8 MASTER INDEX Title Grid Page Title Grid Page ENGINE SECTION CYLINDER C1 1-2 OIL PAN C1 1-3 CRANKSHAFT C2 1-5 PISTON CONNECTING ROD C3 1-6 CAMSHAFT PULLEY C3 1-7 RECOIL STARTER C4 1-8 FAN COVER C4 1-9 CARBURETOR C AIR CLEANER C MUFFLER C FLYWHEEL (1) C CONTROL (3) C LABELS C MUFFLER CAP C American Honda Motor Co., Inc. JULY, 2006

9 ENGINE SECTION Chapter Table of Contents Page Title Grid Page CYLINDER C1 1-2 OIL PAN C1 1-3 CRANKSHAFT C2 1-5 PISTON CONNECTING ROD C3 1-6 CAMSHAFT PULLEY C3 1-7 RECOIL STARTER C4 1-8 FAN COVER C4 1-9 CARBURETOR C AIR CLEANER C MUFFLER C FLYWHEEL (1) C CONTROL (3) C LABELS C MUFFLER CAP C JULY, American Honda Motor Co., Inc. 1-1

10 CYLINDER MODEL ZM00E0300C 1 CYLINDER ASSY. (010) ZL COVER, HEAD ZL8-D COVER, HEAD ZL COVER, BREATHER (BREATHER VALVE ASSY.) ZL BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X14) OIL SEAL (25.4X62X6) ZL SPARK PLUG (BPR6ES) (NGK) E American Honda Motor Co., Inc. JULY, C1

11 OIL PAN MODEL ZM00E0600B 1 PAN ASSY., OIL (SAE) Z0L GASKET, OIL FILLER CAP Z2L GAUGE ASSY., OIL LEVEL Z0L SHAFT, GOVERNOR HOLDER ZM GOVERNOR ASSY ZM WEIGHT, GOVERNOR ZL HOLDER, GOVERNOR WEIGHT ZM PIN, GOVERNOR WEIGHT ZE SLIDER, GOVERNOR ZE SHAFT, GOVERNOR ARM ZM BOLT, FLANGE (6X14) BOLT, FLANGE (6X25) WASHER, THRUST (6MM) ZE CLIP, GOVERNOR HOLDER ZE OIL SEAL (28X41.25X6) ZM0-V WASHER, PLAIN (6MM) PIN, LOCK (8MM) PIN, DOWEL (8X20) E-6 JULY, American Honda Motor Co., Inc. 1-3

12 OIL PAN MODEL ZM00E0600B 24 BOLT, DRAIN PLUG WASHER, DRAIN PLUG (12MM) E American Honda Motor Co., Inc. JULY, C2

13 CRANKSHAFT MODEL ZM00E0700F 5 WASHER, THRUST ZL CRANKSHAFT Z0L E-7 JULY, American Honda Motor Co., Inc. 1-5

14 PISTON CONNECTING ROD MODEL ZM00E0800A 1 PISTON Z2A PIN, PISTON ZE ROD ASSY., CONNECTING Z0J BOLT, CONNECTING ROD ZE CLIP, PISTON PIN (13MM) ZE RING SET, PISTON (RIKEN) Z0L RING SET, PISTON (TEIKOKU) Z0L E American Honda Motor Co., Inc. JULY, C3

15 CAMSHAFT PULLEY MODEL ZM00E1000B 1 PULLEY, CAMSHAFT ZL SHAFT, CAM PULLEY ZL BELT, TIMING (84HU7 G-200) Z0J SHAFT, ROCKER ARM ZL VALVE, IN Z0J VALVE, EX ZL SPRING, VALVE ZL RETAINER, VALVE SPRING Z0J SCREW, TAPPET ADJ NUT, TAPPET ADJ O-RING (6.8X1.9) ZM0-V SEAL, VALVE STEM ZM ARM, IN. VALVE ROCKER Z0J ARM, EX. VALVE ROCKER Z0J E-10 JULY, American Honda Motor Co., Inc. 1-7

16 RECOIL STARTER MODEL ZM00E1100E 1 STARTER ASSY., RECOIL *NH1* (BLACK) ZL8-023ZA KNOB, RECOIL STARTER ZL ROPE, RECOIL STARTER (#3.5X52") ZL NUT, FLANGE (6MM) ZM E American Honda Motor Co., Inc. JULY, C4

17 FAN COVER MODEL ZM00E1200J 1 RUBBER, SUPPORTER (107MM) ZH CAP ASSY., FUEL TANK ZL COVER, FAN *NH1* (BLACK) Z0L-000ZA COLLAR, FUEL PETCOCK Z0L BOLT, STUD ZL SCREW-WASHER (5X10) TUBE, FUEL (5.3X150) (FKM) Z0L PETCOCK ASSY ZM TUBE, FUEL (FKM) Z0L CLIP, TUBE (D8) CLIP, TUBE (D10) COLLAR, FAN COVER (N/A: SEE ASSEMBLY) ZL E-12 JULY, American Honda Motor Co., Inc. 1-9

18 CARBURETOR MODEL ZM00E1400D 1 GASKET SET FLOAT SET ZL CHAMBER SET, FLOAT (CARBURETOR NO.) SCREW SET B ZE CARBURETOR ASSY. (BB65A A) Z0L VALVE, FLOAT (CARBURETOR NO.) ZM NOZZLE, MAIN ZM INSULATOR, CARBURETOR ZL GASKET, INSULATOR ZL GASKET, CARBURETOR GASKET, CARBURETOR (CHOKE SIDE) ZL GUIDE, AIR ZM SCREW, PAN (5X6) H JET, MAIN (#60) (CARBURETOR NO.) (1) JET, MAIN (#62) (CARBURETOR NO.) (1) E American Honda Motor Co., Inc. JULY, C5

19 MODEL CARBURETOR 16 JET, MAIN (#65) SCREW SET, DRAIN (CARBURETOR NO.) ZE E-14 JULY, American Honda Motor Co., Inc. 1-11

20 AIR CLEANER MODEL ZM00E1500A 1 TUBE, BREATHER ZM ELEMENT, AIR CLEANER ZL CASE ASSY., AIR CLEANER ZM GASKET, AIR CLEANER ZM COVER, AIR CLEANER Z0L BOLT, FLANGE (6X86) (CT200) ZM BOLT, FLANGE (6X14) E American Honda Motor Co., Inc. JULY, C6

21 MUFFLER MODEL ZM00E1600F 1 MUFFLER ZM PROTECTOR, MUFFLER Z0L BOLT, FLANGE (6X79) (CT200) ZL BOLT, FLANGE (6X12) (CT200) GASKET, MUFFLER (1) ZL ARRESTER, SPARK (1) ZL PLATE, ARRESTER NUMBER (1) ZL SCREW, TAPPING (4X6) (1) ZE ARRESTER KIT, SPARK (1) Z0J E-16 JULY, American Honda Motor Co., Inc. 1-13

22 FLYWHEEL (1) MODEL ZM00E1900C 1 KEY, SPECIAL WOODRUFF (25X18) PLATE, SIDE Z0L COIL ASSY., IGNITION Z0J BOLT, FLANGE (6X12) (CT200) BOLT, FLANGE (6X20) (CT200) NUT, SPECIAL (14MM) FLYWHEEL Z0J E American Honda Motor Co., Inc. JULY, C7

23 CONTROL (3) MODEL ZM00E2202B 1 ARM, GOVERNOR ZM ROD, GOVERNOR Z0L SPRING, GOVERNOR ZM0-V SPRING, THROTTLE RETURN ZM BASE, CONTROL Z0L GROMMET, CHOKE ROD ROD, CHOKE Z0L SWITCH ASSY., ENGINE STOP Z0L BOLT, GOVERNOR ARM ZE BOLT, FLANGE (6X45) ZE CLIP, CABLE (A) NUT, FLANGE (6MM) E-22-2 JULY, American Honda Motor Co., Inc. 1-15

24 LABELS MODEL ZM00E2800M 1 EMBLEM (GCV ) ZM MARK, CHOKE ZL LABEL, WARNING (NOT CERTIFIED FOR SALE) ZH E American Honda Motor Co., Inc. JULY, C8

25 MUFFLER CAP MODEL ZM00E CAP, MUFFLER Z0L SCREW, TAPPING (4X6) ZE E-40-1 JULY, American Honda Motor Co., Inc. 1-17

26

27 Part Number Index JULY, American Honda Motor Co., Inc. 2-1

28 PART NUMBER INDEX Part Number Grid Page Part Number Grid Page Part Number Grid Page (0) Z0J C (1) Z0L C ZL C ZM C ZL C ZL8-D C ZL C Z0L C Z0L C Z2A C ZE C Z0J C Z0L C C ZL C ZL C Z0J C Z0J C Z0J C ZL C Z0J C ZL C ZL C Z0J C Z2L C Z0L C ZM C C ZL C C ZE C ZE C Z0L C ZM C ZM C ZL C ZL C C ZL C ZM C ZM C ZL C ZM C ZE C ZE C ZM C ZM C Z0L C ZM0-V C ZM C Z0L C C Z0L C ZH C ZM C ZL C ZM C ZM C Z0L C ZL C Z0L C ZM C Z0L C Z0L C ZL C ZL C ZL C Z0L-000ZA C Z0L C ZL C ZM C (2) ZL8-023ZA C ZL C ZL C4 1-8 (3) Z0J C Z0J C Z0L C (8) ZM C ZH C ZL C (9) ZE C ZM C ZL C C C C C C C ZE C ZE C C ZL C ZE C ZE C C C C ZM C C ZL C ZE C ZE C ZE C C ZL C ZM0-V C ZM0-V C Z0L C Z0L C H C C C C C C C C C C C C C C American Honda Motor Co., Inc. JULY, 2006

29 Description Index JULY, American Honda Motor Co., Inc. 3-1

30 DESCRIPTION INDEX Description Grid Page Ref Description Grid Page Ref (A) ARM, EX. VALVE ROCKER C ARM, GOVERNOR C ARM, IN. VALVE ROCKER C ARRESTER KIT, SPARK C ARRESTER, SPARK C (B) BASE, CONTROL C BELT, TIMING (84HU7 G-200) C BOLT, CONNECTING ROD C BOLT, DRAIN PLUG C BOLT, FLANGE (6X12) (CT200) C C C BOLT, FLANGE (6X14) C C C BOLT, FLANGE (6X20) (CT200) C BOLT, FLANGE (6X25) C BOLT, FLANGE (6X45) C BOLT, FLANGE (6X79) (CT200) C BOLT, FLANGE (6X86) (CT200) C BOLT, GOVERNOR ARM C BOLT, STUD C (F) FLOAT SET C FLYWHEEL C (G) GASKET SET C GASKET, AIR CLEANER C GASKET, CARBURETOR C GASKET, CARBURETOR (CHOKE SIDE) C GASKET, INSULATOR C GASKET, MUFFLER C GASKET, OIL FILLER CAP C GAUGE ASSY., OIL LEVEL C GOVERNOR ASSY C GROMMET, CHOKE ROD C GUIDE, AIR C (H) HOLDER, GOVERNOR WEIGHT C (I) INSULATOR, CARBURETOR C (J) (C) CAP ASSY., FUEL TANK C CAP, MUFFLER C CARBURETOR ASSY. (BB65A A) C CASE ASSY., AIR CLEANER C CHAMBER SET, FLOAT C CLIP, CABLE (A) C CLIP, GOVERNOR HOLDER C CLIP, PISTON PIN (13MM) C CLIP, TUBE (D10) C CLIP, TUBE (D8) C COIL ASSY., IGNITION C COLLAR, FAN COVER C COLLAR, FUEL PETCOCK C COVER, AIR CLEANER C COVER, BREATHER C COVER, FAN *NH1* (BLACK) C COVER, HEAD C CRANKSHAFT C CYLINDER ASSY. (010) C (E) ELEMENT, AIR CLEANER C EMBLEM (GCV ) C JET, MAIN (#60) C JET, MAIN (#62) C JET, MAIN (#65) C (K) KEY, SPECIAL WOODRUFF (25X18) C KNOB, RECOIL STARTER C (L) LABEL, WARNING (NOT CERTIFIED FOR SALE) C (M) MARK, CHOKE C MUFFLER C (N) NOZZLE, MAIN C NUT, FLANGE (6MM) C C NUT, SPECIAL (14MM) C NUT, TAPPET ADJ C American Honda Motor Co., Inc. JULY, 2006

31 DESCRIPTION INDEX Description Grid Page Ref Description Grid Page Ref (O) (T) O-RING (6.8X1.9) C OIL SEAL (25.4X62X6) C OIL SEAL (28X41.25X6) C (P) PAN ASSY., OIL (SAE) C PETCOCK ASSY C PIN, DOWEL (8X20) C PIN, GOVERNOR WEIGHT C PIN, LOCK (8MM) C PIN, PISTON C PISTON C PLATE, ARRESTER NUMBER C PLATE, SIDE C PROTECTOR, MUFFLER C PULLEY, CAMSHAFT C TUBE, BREATHER C TUBE, FUEL (5.3X150) (FKM) C TUBE, FUEL (FKM) C (V) VALVE, EX C VALVE, FLOAT C VALVE, IN C (W) WASHER, DRAIN PLUG (12MM) C WASHER, PLAIN (6MM) C WASHER, THRUST C WASHER, THRUST (6MM) C WEIGHT, GOVERNOR C (R) RETAINER, VALVE SPRING C RING SET, PISTON (RIKEN) C RING SET, PISTON (TEIKOKU) C ROD ASSY., CONNECTING C ROD, CHOKE C ROD, GOVERNOR C ROPE, RECOIL STARTER (#3.5X52") C RUBBER, SUPPORTER (107MM) C (S) SCREW SET B C SCREW SET, DRAIN C SCREW, PAN (5X6) C SCREW, TAPPET ADJ C SCREW, TAPPING (4X6) C C SCREW-WASHER (5X10) C SEAL, VALVE STEM C SHAFT, CAM PULLEY C SHAFT, GOVERNOR ARM C SHAFT, GOVERNOR HOLDER C SHAFT, ROCKER ARM C SLIDER, GOVERNOR C SPARK PLUG (BPR6ES) (NGK) C SPRING, GOVERNOR C SPRING, THROTTLE RETURN C SPRING, VALVE C STARTER ASSY., RECOIL *NH1* (BLACK) C SWITCH ASSY., ENGINE STOP C JULY, American Honda Motor Co., Inc. 3-3