LOCK OUT - TAG OUT LO-TO

Transcription

1 LOCK OUT - TAG OUT LO-TO

2 Your Official Welcome To Nevada Unless You Bring LOTS of MONEY

3 Water Well Drilling Safety NGWA

4 WHY??? LO - TO

5 THINGS HAVE CHANGED

6 MORE COMPLICATED

7 MORE DANGEROUS

8 We Want To Prevent NASTY SURPRISES

9 LOCK OUT - TAG OUT 29CFR LO-TO

10 UNDERSTAND LO - TO OR......

11 DID NOT VERIFY POWER WAS OFF & LINES GROUNDED BEFORE STARTING

12 MACHINE GUARDING LOCK OUT TAG OUT = SAFE GUARDING YOUR LIFE

13 GUARDS ARE REQUIRED Electricity, Power Tools and Machinery Are Principal Sources of High Severity Employee Injuries Inadequate Guarding Or A Momentary Distraction Can Result in A Serious Injury

14 Basic Areas That Require Machine Safeguarding POINT OF OPERATION (POO) POWER TRANSMISSION APPARATUS OTHER MOVING PARTS

15 Where Are Guards Needed? POWER TRANSMISSION Bench Grinder

16 Where Are Guards Needed? POWER TRANSMISSION MOVING PARTS Bench Grinder

17 Where are guards needed? POWER TRANSMISSION MOVING PARTS POINT OF OPERATION Bench Grinder

18 IS THIS GRINDING WHEEL SAFE TO USE?

19 SAFEGUARDING Guards - Prevent Access ( passive - fixed ) Devices - Control Access (active - interactive) Access...to the point of operation & dangerous areas of the machine

20 LOCK OUT - TAG OUT DO DO NOT USE USE

21 MACHINE LOCK OUT / TAG OUT Objective: Prevention of loss due to unexpected machine or equipment operation and release of energy when maintenance or service is performed.

22 Lock / Tag Out Required 1. When operator is required to remove or bypass a guard or other safety device 2. When operator places any body part into the area where work is performed (P00) or associated danger zone during machine operating cycle

23 Lock / Tag Out Not Required 1. If plug connected and exclusive control 2. Continuity of service is Essential 3. Shutdown of system is impractical 4. Documented procedures and special equipment provide proven, effective protection

24 ENERGY TYPES Pneumatic Mechanical Electrical Hydraulic Gravity Springs Steam Chemical Geothermal Falling Object

25 ENERGY TYPES Pneumatic Hydraulic Where s the ground plug? Mechanical Electrical Gravity Springs

26 ELECTRICAL SAFETY

27 ELECTRICITY = DANGER

28 WRITTEN PROGRAM Shut down sequence to secure each machine Or equipment Detail energy sources for each machine Or equipment How to lock, block, tag, or bleed Verification testing to assure isolation Restart procedures

29 WRITTEN PROGRAM cont.. Authorization for Lock Out /Tag Out One Man, One Key Group Lock Out - Tag Out Shift Changes Audit for Compliance

30 Discipline For those tempted to circumvent the objective of the Lock Out / Tag Out program, a means of DISCIPLINARY action should be established: The removal of a lock or tag, or the activation of locked / tagged equipment without authorization will result in SUMMARY DISMISSAL

31 LOCKS Key/ Not Combination Color Coded / Traceable Specific to Lockout / Tagout Individually Assigned One Key Issued Multiple Lockout Devices

32 TAGS Visible / Traceable Bilingual Standardized in color Secure (50# pull) Withstand the environment Specific: Do not start Do not operate Do not close/open

33 TRAINING Why to LO / TO; when to LO / TO Who is authorized How to ID specific energy types Proper shut down and start-up sequence What / where is the written procedures New & reassigned employees Retrain to retain Proficiency

34 OTHER METHODS Signs near machinery to remind operators Plug lockouts when direct control is questionable Lockout stations Booklets for reference Lockout Station Videotape process on site, at the machine

35 SAMPLE PROCEDURES Know the equipment Notify others affected Shut-off power at ALL sources Disconnect & LO / TO ALL primary energy sources LOCKOUT TAGOUT PROGRAM Control secondary energies Verify lockout / attempt to start Keep the lockout in force until done Finish Safely: Notify & Restart

36 GAS -AIR -STEAM -LIQUID LINE LO - TO

37 ELECTRICAL WALL SWITCH LO - TO

38 ELECTRICAL BOX LO - TO

39 POWER PLUG LO BOXES

40 CB, VALVE HANDLE & WALL SWITCH LO

41 WATER WELL WORK DOES LO - TO APPLY?

42 WHERE & HOW COMPANY POLICY & PROCEEDURES NEW EMPLOYEE TRAINING ONGOING REFRESHER TRAINING DOCUMENTED SELF AUDITS INDIVIDUAL LOCKS SPECIAL SIGNS SPECIAL DEVICES TO L.O., CAP, BLOCK, SECURE OR NUETRALIZE ALL ENERGY SOURCES

43 WELL SERVICE WORK ELECTRICAL WATER LINES AIR PRESSURE WELL CAP WHAT ELSE??

44 NEW INSTALLATIONS ELECTRICAL AIR PRESSURE WATER LINES WELL CAP EQUIPMENT AND VEHICLES LEFT AT JOB SITE EQUIPMENT REPAIRS AT JOB SITE WHAT ELSE??

45 LARGE EQUIPMENT & DRILL RIG SERVICE DRILL RIGS DIGGING EQUIPMENT CRANES / BOOM / LIFTING UNITS SMEAL TRUCKS RIG TENDERS & SUPPORT TRUCKS OTHER MOBILE EQUIPMENT

46 SHOP EQUIPMENT & FIXTURES WHAT IN YOUR SHOP NEEDS TO BE LOCKED OUT, BLOCKED, BLED OR OTHERWISE MADE SAFE BEFORE YOU CAN SAFELY SERVICE IT OR WORK ON IT??? Make A List, Then Make LO-TO Procedures

47 WHAT HAVE WE LEARNED? DOES LO - TO APPLY TO THE WATER WELL INDUSTRY? WHERE DOES IT APPLY? WELL SITE EQUIPMENT REPAIR REPAIR SHOP WHY SHOULD WE USE LO-TO? IS LO-TO COMPLICATED? WHO DOES LO-TO PROTECT? DO WE NEED TO DOCUMENT?

48 You've carefully thought out all the angles. You've done it a thousand times. It comes naturally to you. You know what you're doing, its what you've been trained to do your whole life. Nothing could possibly go wrong,.. right???

49 THINK AGAIN

50 TAKE TIME TO BE SAFE Be A Winner - Not A Statistic

51 LO TO WHEN APPROPRIATE

52 PLEASE DRIVE SAFELY PLEASE DO NOT TAIL GATE

53 HAVE A FUN CONVENTION Go Water Skiing On Lake Mead Enjoy Las Vegas Rodeo Week

54 THE TEAM NGWA

55 HAVE A FUN CONVENTION NGWA & THE HARTFORD