Special solutions. for rail vehicles and buses.

Transcription

1 Special solutions for rail vehicles and buses.

2 ZARGES Special solutions Individual or standard your requirement is our challenge. ZARGES is the market leader for access technology in Europe and a full-service partner for means of access as well as working and assembly platforms in the field of rail vehicles or buses. The widest range of products on the market enables us to cover every requirement from a standard product all the way to individual special solutions. ZARGES products are of the highest quality and ensure the greatest safety, underlining the high value of your systems. More than 80 years of experience, innovative technologies and our high standards have already convinced many renowned customers. We offer consulting, planning, products, assembly and service at one stop. This means that you profit from an ideal solution with a minimum working overhead for you. From the idea to the solution, from assembly to customer service: Consulting: On-site consulting from ZARGES field service and project engineers. Online consulting by configurators. Costing and construction: Informative offer with all the relevant data as well as 3D CAD. Models and drawings for approval. Assembly: On-site assembly by the ZARGES assembly team, including customer inspection prior to acceptance, and training. Handover of technical documentation for use of the product. Service & support: Reliable spare part supply. Useful seminars for suitably qualified person on testing access equipment. Legally prescribed product inspections on site by trained ZARGES employees. We deliver customer-specific solutions exactly geared to your vehicles and systems. In doing so, we comply with all the relevant standards and regulations, for example: DIN EN ISO 9001 Quality Management DIN EN ISO Permanent means of access to machinery DIN EN 1090 Fabrication and assembly of steel and aluminium structures Machinery Directive 2006/42/EC 2

3 The path to your individual solution for access to rail vehicles and buses: Which area of the rail vehicle or bus is to be reached? Crossing railway track pits. Side area. Front area. Roof area. How would you like to reach the vehicle: mobile or stationary? For all these areas, you will find solution possibilities in the following overview that can be specially adapted to the needs of the application by means of a wide variety of individual equipment options. Overview of product options: Mobile access solutions 06 Portal roof working platforms 05 Roof working platforms 03 Front working platforms Side working platforms Rail pit boards Access steps 02 Stationary access solutions 07 Roof working stands 08 Assembly stands universal system platform 3

4 Mobile access solutions Mobile working platforms, adaptable to virtually all contours. With fixed platform height or adjustable in height. With or without struts for unobstructed access to the vehicle. 01 Rail pit boards Suitable for all common types of rail fastenings. Individually designed platform solutions to bridge railway track pits. You can choose from the following versions: Platform flooring: aluminium, with corrugated surface, aluminium checker plate, steel, stainless steel or fibre-glass plastic grating. Railings. Access from the pit. Padding and visual markings. Railway track bridge, mobile with rail brake 02 Comfortable version Access steps Simple design, stationary inboard and traversable Individual versions for parallel or frontal door access. Simple version 4 Access steps with fixed height Frontal access steps with fixed height Access steps parallel to the vehicle, height-adjustable

5 03 Front working platforms Access for work on the windscreen, wipers or destination display. Suitable for all vehicle types and track gauges as a result of perfect alignment to contours. With optional 2-way chassis for moving on normal workshop floors, rails or elevated tracks. Standard heights 1,500 2,300 mm or 2,100 3,500 mm Standard length: 1,000 mm Standard widths: 2,500 or 3,200 mm Other dimensions available on request Consistent flat construction for vehicles with low or high hanging rail guard. Adaptation to contours of the vehicle Height-adjustable front working platform with rail-guided chassis Rail undercarriage with brake can be chosen as an option Electrically height-adjustable with power connection on the platform, for simultaneous work in the front and front side areas Mechanically height-adjustable platform with rail-guided chassis and adaptation to contours Hydraulically height-adjustable front working platform with access via three four-stringer stairs Electrically height-adjustable front working platform with telescopic stair 5

6 Mobile access solutions 04 Side working platforms Access for work along the train, doors and windows. Side working platforms with different height and access variants. Side working platform with fixed height Fixed height with frontal stair Height-adjustable from approx. 1,000 2,700 mm and strut-free working platform Height-adjustable with internally supported steps and access hatch Height-adjustable from approx ,000 mm with vertical ladder access 6

7 05 Roof working platforms One-sided or two-sided access for safe work on the roof. Choice of access variant depending on use case and space available in each case. Portal roof working platform, rail-guided Roof working platform with fixed height and height-adjustable railing cage; cage can be engaged optionally on the left or right Roof working platform adjustable in height by crane with telescopic front fall protections Height-adjustable roof working platform with folding railing cage Telescopic front fall protections that can be hooked up manually to connect two roof working platforms over the roof 7

8 Mobile access solutions 06 Portal roof working platforms Rigid connection of both sides with front fall protections for fenced-off/safe working area. Stationary or mobile. Roof access on both sides with, if required, simultaneous side access through 2nd level. Various mobility options (ground, tracks, guide at the train). Portal roof working platform with two levels, rail-guided Portal roof working platform with two levels and parallel step access Roof access, 2 levels (upper is hinged), strut-free framework to enable simultaneous side access 8 With electrical height adjustment from 700 4,300 mm, electrical lengthways movement on rails With mobile jib crane for removing components from the train roof on the way

9 Modular kit for mobile access solutions The combination of standardised aluminium constructions enables flexible access to different vehicles. The major components of this modular kit are working platforms, platforms, modules, steps, railings and hand-rails. If required, all platforms can be easily and quickly combined to create flexible work areas. Combination examples: Coupling of two portal roof working platforms Modules, platforms and working platforms on all sides Height-adjustable lengthways combination consisting of modules, four-stringer stairs and suspended platforms Combination in U-shape Equipment and details for mobile access solutions Couplings Chassis Gap bridges Padding Adaptations to contours Casters 9

10 Stationary access solutions Stationary working platform or walkway, adaptable to virtually all contours. Assembly variants: raised on stands on the ground, suspended from ceiling, using brackets or cantilever arm technology. Access via ladder or stairs. 07 Roof working stands Access and work on the roof and/or in the roof area of rail vehicles or buses: Idle times shortened as a result of short equipping times and maximum work safety. Optimal adaptation to contours with high variability and zero gap dimension. Depending on the hall layout, the stands are divided into adapted individual segments (system modular kit). Examples of versions: Approx. 1,300 m length, 3 tracks, suspended from the ceiling. Mobile overhead crane with swivel arm per track to 250 m length. For ICE maintenance with approx. 920 m length. Cantilever arm technology, raised on stands and suspended from the ceiling. Connection to hall pillars. Overhead crane. Approx. 1,050 m length. Raised on stands and suspended from the ceiling with accessible fall protections. Mobile front fall protections. 10

11 Roof working stands Examples of versions: Approx. 92 m length. Cantilever arm technology, connection to hall construction. Swivelling steps. Approx. 188 m length, on both sides at 2 tracks. Bracket technology, connection to hall construction. Sensor-controlled front fall protections. Length approx. 42 m. Raised on stands with accessible fall protections on the opposite side. Mechanically cranked extensions. Attached storage area. 11

12 Stationary access solutions 08 Assembly stands universal system platform Examples of versions: Equipment and details: 12 Specially made for construction and final assembly of rail vehicles and buses. Individual adaptation of contours and platform heights according to customer specifications. System modular kit with product catalogue. Platforms with cantilever arm technology for best possible access to all relevant assembly positions. Fixed or height-adjustable platform system for optimal access and ergonomic work. Front fall protections can be adapted to set vehicle types and enable safe work at all times. Platform surface made of plywood for high anti-slip safety in conjunction with low footfall sound noise pollution. Load-bearing capacities up to 500 kg/m². Supporting structure made of steel, hot-galvanised or painted. Aluminium stairs could be assembled in- or outside. Fall protections due to railings on all sides, detachable or fixed. Impact protection made of soft PVC for optimal protection of the set vehicles.

13 Equipment and details for assembly stands Material lock On request, 2-wing, horizontally opening and/or lowerable material locks enable simple delivery and supply of mounting materials to the platform system. Roller platform Rail-guided bridge between vehicles and the stands. Optionally with 2-way chassis. Supported platform Rail-guided bridge over the vehicle roof. Height adjustability enables unobstructed entry and exit of the vehicle. Mobile platform modules Special adapter for supports, enabling mobility using air cushion technology. Operation is by means of a separate control unit. Easy to move by hand to gain access to a vehicle section (for example door installation). 13

14 Stationary access solutions Equipment and details for stationary access solutions Platform contour adaptation/extensions Fixed modules without adaptation to contours. Modules with mechanical extensions. Modules with electrical extensions. Railings Fixed segments. Detachable segments with parking position. Self-closing railing door as access side fall protection. Front fall protections Telescopic, can be hooked up manually. Lengthways moving 2-piece gate system with control system. Lengthways moving 2-piece gate system sensor scanning. Access Fixed stairs. Swivelling/lowerable stairs. Emergency descent ladder. Access safeguards Safety components if overhead cables are present. Doors with panic lock. Control system/ control panels Control panel. Touchpanel, stationary. Mobile touchpanel. Media Lighting. Electrics. Pneumatics. Water. Key systems Power systems Overhead/slewing crane. 14

15 Configurator for steps und bridging steps ZARGES offers you individually configurable steps and bridging steps as access or for maintenance work on rail vehicles and/or buses, precisely adapted to your requirements. Steps Platform stairway Platform steps, mobile Bridging steps Bridging steps, mobile Platform stairway Find out for yourself. Use our configurator, plan your individual product step by step and immediately receive the matching offer, including engineering design drawing and 3D CAD model, at: Other product benefits: Delivery within 10 working days within Germany. Fast and simple assembly as a result of plug-in and screwed connections reduced to a minimum. Tested by German Technical Inspection Association complying with DIN EN ISO The ZARGES range The extensive range of standard products offers a wide variety of solutions that meet our customers' requirements. Here is a selection of some of our most popular products. Ladders Mobile scaffoldings Case Trolley More at: 15

16 Further information is available on the internet or from your specialist dealer References (excerpt): The products shown here are only a small excerpt from our overall range. At ZARGES, our focus is on the benefit for the customer. Innovative standard products, special solutions or comprehensive service every day, our customers can rely on the safety and high quality of our range. Find out more now at Art.-Nr. 259GB04 09/2014, ee-zar-2772 Cial FB ZARGES SL. Torrent Tortuguer PI Can Salvatella Barberà del Vallès. Barcelona. España Tel.: Fax: comercial@zarges.es Internet: