Contents. 1 Introduction to SAP Extended Warehouse Management Preface... 23

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1 Preface Introduction to SAP Extended Warehouse Management The SAP Product Pyramid Introducing SAP Business Suite SAP Event Management SAP Supply Network Collaboration SAP Transportation Management SAP Demand Planning SAP Supply Network Planning SAP Production Planning and Detailed Scheduling SAP Service Parts Planning SAP Auto ID Enterprise SAP Extended Warehouse Management Warehouse Management in General Warehouse Management Solutions from SAP Comparing SAP Extended Warehouse Management and SAP ERP Warehouse Management Mapping a Warehouse Complex in a Warehouse Management System Functionalities Planning Capabilities Monitoring Capabilities Reporting and Analytics Output Management Capabilities Connect with Supporting Warehouse Technologies User Interfaces Business Benefits of SAP EWM Deployment Options of SAP EWM Deploying SAP EWM on SAP ERP Deploying SAP EWM on SAP Supply Chain Management ASAP 8 Implementation Methodology and SAP EWM Project Preparation Business Blueprint Realization Final Preparation

2 1.8.5 Go-Live and Support Run SAP EWM Key Reference Points SAP EWM on SAP HANA Summary Organizational Structure and Definition Client Company Code Plant Storage Location Warehouse Overview of Warehouse Definition and Assignment of Warehouse-Specific Settings in SAP ERP Maintaining SAP EWM Parameters in SAP ERP Distribution Model Generation Define Queue for Transfer to SAP EWM Decentralized Warehouse Management System Integration Assignment of a Decentralized SAP Supply Chain Management System Delivery Split Warehouse Number Customizing Define and Assign the SAP EWM Warehouse Number SAP ERP and SAP EWM Warehouse Integration Summary Warehouse Structure SAP EWM and SAP ERP Linkage Storage Type General Putaway Control Stock Removal Control Goods Movement Control Replenishment Storage Section Storage Bin Storage Bin Types Bin Access Type Storage Bin Structure Storage Bin Master Loading Storage Bins Mass Changes to Storage Bins Generating Storage Bins Loading Storage Bins Sorting Sorting Storage Bins Fixed Bin Assignments Maintaining Verification Field Printing Labels for Storage Bins Staging Area Warehouse Door Activity Area Work Center Specify Work Center Layout Definition of Work Center Optimize Work Center Determination Definition of Master Data Attributes Determination of Work Center Work Center Print Control Summary Master Data Supply Chain Unit Maintaining a Supply Chain Unit Assignment of Supply Chain Units Supply Chain Unit Calendar Assignment Business Partners Maintain Business Partner Screen Plant Customer Vendor Party Entitled to Dispose Carrier Employee Miscellaneous Roles Warehouse Product Master Material Master in SAP ERP Product Master in SAP EWM

3 4.3.3 SAP EWM-Specific Master Data Settings Transportation Data Prerequisite Configuration Transportation Hierarchy Transportation Lanes Transportation Zones Transportation Routes Carrier Profiles Packaging Materials Packaging Specifications Structure of Packaging Specification Maintain Packaging Specification Initial Data Transfer of Packaging Specification Determination of Packaging Specification Activating the Packaging Specification Distribution of Packaging Specifications Route Determination Summary Cross-Process Definitions Handling Units Handling Unit Configuration Settings in SAP Extended Warehouse Management Packing Materials and Specifications Post Processing Framework Customizing for Handling Unit Printing Automatic Packing in Inbound Delivery Packing during Warehouse Task Confirmation Status Management Packing and Deconsolidation Using Radio Frequency Warehouse Order Warehouse Order Overview Warehouse Order Settings Storage Control Storage Control Overview Process-Oriented Storage Control Layout-Oriented Storage Control Exception Handling Configuring Exception Codes Exception Code Profile Assignment Maintain Business Context Batch Management Batch Management-Specific Configuration Batch Management in Goods Receipt Batch Management in Goods Issue Batch Status Management Documentary Batch Management Stock Identification Usage of Stock Identification Splitting Warehouse Tasks Splitting Stock in Goods Receipt Splitting Stock in Goods Issue Resource Management Queue Definition Resource Definition and Execution of Resource Execution Constraints Maintain Resource Group Maintain the Queue Sequence for Resource Groups Maintain Resource Maintain Execution Priorities Maintain Users Processor System-Guided Using Resource Management Resource Monitoring Post Processing Framework Purpose of the Post Processing Framework Structure of the Post Processing Framework Configuring the Post Processing Framework Printing via Post Processing Framework Travel Distance Calculation Settings for Travel Distance Calculation Examples of Travel Distance Calculation Network Generation Serial Number Management Serial Number Profile Provisional Serial Number Settings/Configuration Serial Number in Deliveries

4 Serial Number in a Warehouse Task Serial Number in the Warehouse Monitor Summary Integrating SAP Extended Warehouse Management with SAP ERP Dependency of Systems on Business Scenarios Application Link Enabling Intermediate Document Remote Function Call Settings Basic Settings General Settings Delivery Settings and Integration Goods Movement Mapping Map Storage Locations Customer-Specific Movement Types Transportation Settings Data Load Systems Migration from LE-WM Warehouse Product Migration Storage Bin Migration Stock Migration Physical Inventory Completeness Migration Map Storage Unit Type to Packaging Material Map Warehouse Management Unit of Measure to Packaging Material Master Data Integration between SAP ERP and SAP EWM Basic Setup Integration of Master Data via CIF Integration of Master Data via IDoc Logistics Inventory Management Engine Summary Inbound Processing Basic Setup for Inbound Delivery Processing Introduction to Document and Item Categories Defining Document Types Defining Item Type Document Type and Item Type Mapping from SAP ERP to SAP EWM Determining Document Types and Item Types in SAP EWM Existence Check of Packaging Specification Batch Management and Remaining Shelf Life Check in the Inbound Delivery Defining Print Profiles General SAP EWM Delivery Document Structure Inbound Delivery Notification Inbound Delivery Notification against Advance Shipping Notice Notification Delivery in SAP EWM for the Purchase Order/Production Order Inbound Delivery in SAP EWM Communication between SAP EWM and SAP ERP Check-In Process Unloading and Goods Receipt Unloading Goods Receipt Putaway Processing Configuration Setup for Putaway Putaway Rules Availability Group Configuration for Putaway Process-Oriented Storage Control for Inbound Processes Layout-Oriented Storage Control for Inbound Processes Deconsolidation Process Value-Added Services for Inbound Processes Final Putaway Check-Out Process Expected Goods Receipt Push/Pull Expected Goods Receipt from SAP EWM Maintaining the Expected Goods Receipt Notification Maintaining the Expected Goods Receipt Stock-Specific Unit of Measure in the Inbound Process Summary

5 8 Advanced Production Integration Master Data and Settings for Advanced Production Integration Define Production Supply Areas Mapping and Replication of Production Supply Areas Assignment of Bin to Production Supply Area Integration of Production Supply in SAP EWM Component Staging for Production Batches in Staging and Consumption Catch Weight in Staging and Consumption Staging and Consumption Receipt from Production Consumption Posting/Back Flushing for Production Supply Goods Issue for Production Supply Goods Receipt from Production Receipt from Production in Advanced Production Integration Receipt of Handling Units from Production Summary Outbound Processing Basic Setup for Outbound Delivery Processing Document Type and Item Type Mapping Route Determination Batch Management in the Outbound Delivery Warehouse Process Type Determination Warehouse Order Creation for Outbound Delivery Storage Control in Outbound Processes Stock Removal Strategy Definition Storage Type Determination Storage Type Search Sequence Determination Stock Determination and Valuation Stock Determination Stock Valuation Wave Management Wave Templates Wave Template Attributes Door and Staging Area Determination Outbound Delivery Creation Overview of the Outbound Delivery Process Direct Outbound Delivery Process Outbound Process with Cartonization Planning Check-In/Check-Out Process Picking and Loading Execution Execution with the Pick List Execution with Mobile Devices Pick Denial/Handling Differences in Picking Packing Pick, Pack, and Pass Invoice before Goods Issue Post Goods Issue Stock-Specific Unit of Measure in the Outbound Process Canceling Outbound Delivery Summary Shipping and Receiving Yard Management Yard Management Activities Activation of Yard Management Yard Structure Yard Organizational Units Definition and Bin Assignments Transportation Unit Vehicles Check-In and Check-Out Functions of Yard Management Yard Monitoring Yard Activity Updates in SAP ERP Transportation Units and Vehicles Transportation Management Linkage with SAP EWM Basics SAP TM Interfaces Maintain Shipments Maintain Freight Documents Staging Area and Door Determination (Inbound/Outbound) Transit Warehousing Summary

6 11 Physical Inventory Physical Inventory Types Periodic Inventory Cycle Counting Continuous Inventory Sampling Physical Inventory Procedures Ad Hoc Physical Inventory Annual Physical Inventory Cycle Counting Storage Bin Check Low Stock Check Zero Stock Check Putaway Physical Inventory External Procedure Physical Inventory Settings Physical Inventory Area-Specific Settings Warehouse-Specific Settings Printing Physical Inventory Documents Physical Inventory Process Create a Physical Inventory Document Process Physical Inventory Difference Analyzer Stock Comparison with SAP ERP Post Differences Automatically to SAP ERP System Stock-Specific Unit of Measure in Physical Inventory Physical Inventory Counting via Radio Frequency Reporting Reports in Physical Inventory Physical Inventory Progress Report Physical Inventory Count Overview Physical Inventory Document Overview Summary Internal Movements Replenishment Replenishment Configuration Replenishment Strategies Rearrangement Rearrangement Configuration Slotting Data Performing Slotting and Rearrangement Alerts for Rearrangement Stock Transfer Document Type and Item Type Mapping Internal Stock Transfer Process Ad Hoc Movements Creation of Ad Hoc Warehouse Tasks Execution of Ad Hoc Warehouse Tasks Posting Changes Planned Posting Change from SAP ERP Basic Settings Direct Posting Change Processing Posting Changes Automatic Posting Change Summary Warehouse Monitoring Warehouse Management Monitor Understanding the Warehouse Management Monitor Configuring the Monitoring Tree Customizing Warehouse Monitor Nodes Easy Graphics Framework Warehouse Cockpit Graphical Warehouse Layout Alerts Summary Radio Frequency Framework Basic Settings Logical Transactions RF Menu and Screen Manager Verification Control Assign Presentation Profile to Warehouse RF Function Keys RF Navigation Standard Navigation

7 Direct Navigation Virtual Navigation Processing Using RF SAP Solutions for Auto-ID and Item Serialization Summary Labor Management Labor Management Activation Employee Master Formulas and Conditions Engineered Labor Standards Determining Engineered Labor Standards Uploading Engineered Labor Standards Direct Labor Activities Indirect Labor Activities Create External Storage Process Steps for Indirect Labor Capturing Indirect Labor efforts Planning and Simulation Workload Planning for Active Documents Preprocessing View Planned Workload Data Simulation Employee Performance Employee Performance Documents Transfer Performance Documents to Human Resources Labor Demand Planning Summary Quality Management Quality Inspection Engine Architecture Quality Inspection Engine Data Customizing Quality Management Quality Management Master Data Warehouse-Specific Quality Management Data Maintain Inspection Rule Sample-Drawing Procedure Maintain Quality Level Dynamic Modification Inspection Object Type Quality Inspection Groups Quality Inspection Process Recurring Inspections Acceptance Sampling Presampling in Production Goods Receipt Control Quality Inspection Document Creation Inspection Decision Recording Follow-Up Actions Warehouse Inspection Monitoring Quality Inspection Using Radio Frequency Quality Inspection in Returns Management Returns in the Distribution Network Advance Returns Management Summary Value-Added Services Configuration Product Group Type and Product Group Setting Up Value-Added Service Relevance Maintaining Value-Added Service Settings for a Warehouse Master Data Maintaining the Material Master Creation of Packaging Specification for Value-Added Services Warehouse Processes Goods Receipts Process Goods Issue Process Internal Warehouse Processes Orders Value-Added Services Execution Using the Work Center Auxiliary Product Consumption Posting Summary Cross-Docking Planned Cross-Docking Transportation Cross-Docking Merchandise Cross-Docking

8 18.2 Opportunistic Cross-Docking Push Deployment and Pick from Goods Receipt SAP EWM-Triggered Opportunistic Cross-Docking Exceptions in Cross-Docking Summary Material Flow System Structure of MFS Programmable Logic Controller Communication Channel Communication Point Conveyor Segment Resources Setting Up the Material Flow System Repeating or Resending an Acknowledgment Telegram Telegram Repetition and Channel Check Reprocessing Incoming Telegrams Periodic Custom Logic Material Flow System in the Warehouse Management Monitor Exception Handling in the Material Flow System Material Flow System in the Easy Graphics Framework Material Flow System for Case Conveyor Systems Setting Up Material Flow Systems for Case Conveyor Systems Putaway and Stock Removal Strategy Handling Unit Movements Routing for Case Conveyor Systems Material Flow System Actions for Case Conveyor Systems Process Examples Summary Reverse Kitting Summary Dock Appointment Scheduling SAP Dock Appointment Scheduling Settings Docking Locations and Loading Points Docking Location Loading Points Appointment Management Alliance with Carriers Integration with SAP EWM Summary User Maintenance and Archiving Roles for SAP EWM Standard Roles Identity Management Integration Roles for Dock Appointment Scheduling Data Archiving Summary Conclusion The Authors Index Kitting Kit to Order Using Sales Orders Kit to Order Using Sales Orders in SAP CRM Kit to Order Using Sales Orders in SAP ERP Kit to Stock Kit to Stock Using Production Orders Kit to Stock Initiated from VAS in SAP EWM