OPTIMIZE YOUR BUSINESS... Parts & Services More than technology

Transcription

1 OPTIMIZE YOUR BUSINESS... Parts & Services More than technology

2 THE OEM ADVANTAGE FOR OPTIMUM RESULTS CONTENT Worldwide Network 03 Parts & Products 04 Plant Services 06 Advisory & Training 16 Contact, Imprint 23 KHD offers high quality spare parts, plant optimization, consultation, and training for all KHD supplied equipment around the world. As your Original Equipment Manufacturer (OEM), KHD is able to customize parts and services to fit your specific needs. Our continuous research and development ensures that you get the latest technology while maximizing efficiency and availability. 02 KHD HUMBOLDT WEDAG INTERNATIONAL AG

3 COLOGNE DESSAU MOSCOW ATLANTA ISTANBUL BEIJING JEDDAH NEW DELHI KUALA LUMPUR BELO HORIZONTE JOHANNESBURG Group Support Center Customer Service Centers Service Point ONE TEAM ONE KHD APPROACH KHD s 750 employees worldwide strive to provide the highest quality services and products. Our local Customer Service Centers (CSCs) provide a convenient frontline of support, backed by KHD s Group Support Center in Cologne. WORLD WIDE NETWORK 03

4 PARTS & PRODUCTS»KHD is the right source for all of your spare parts.«04 KHD HUMBOLDT WEDAG INTERNATIONAL AG

5 HIGH QUALITY PARTS FROM THE RIGHT SOURCE As your OEM, KHD is uniquely equipped to provide accurate, high quality spare parts that can be customized to your needs. Our fast and efficient logistics allow for short down times, so you get the right parts at the right time. Original spare parts for all KHD supplied equipment, regardless of the installation year and service life Proprietary designs for replacements, modifications, or upgrades of non-khd equipment Complete history of parts supplied for your equipment and assistance in keeping your records current PARTS & PRODUCTS 05

6 THE COMPLETE RANGE OF SERVICES, ONSITE AND OFFSITE PLANT SERVICES KHD understands your need for services that enable you to achieve optimum results. Whether you are doing routine maintenance, trying to increase production levels, or reduce emissions, our service team is there to help you onsite and offsite. 06 KHD HUMBOLDT WEDAG INTERNATIONAL AG

7 »We deliver high quality service whenever you need it.«plant SERVICES 07

8 ROLLER PRESS REFURBISHMENT KHD offers complete roller refurbishment at KHD certified workshops in India and Germany. We are also increasing our onsite welding capacity. Inspection and evaluation of the roller surface Roller surface maintenance, including routine profile welding for welded roller surfaces Repair welding of breakouts on both welded and stud surfaces Complete regeneration of welded roller surface Inspection and observation of the hydraulic system Gap control sensor inspection Inspection of roller bearings: check for oil leakage, vibration, and analysis of problems Drive inspection: checking of gearbox, oil cooling station, cardan shaft, and safe-set/fluid coupling Bandage exchange Shrink fitting 08 KHD HUMBOLDT WEDAG INTERNATIONAL AG

9 HYDRAULIC INSPECTION KHD offers inspections and troubleshooting for all KHD supplied hydraulic systems, including recommendations for improved future operation. Oil quality check Pump condition check for oil leak, etc. Girth gear and pinion inspection Control unit check and software updates Recommendation of necessary maintenance steps Reset point and operation parameters for the Programmable Logic Controller (PLC) PLANT SERVICES 09

10 SCANEX, our infra-red kiln shell scanner provides additional kiln information to ensure reliable kiln operation More than 150 SCANEX systems worldwide 10 KHD HUMBOLDT WEDAG INTERNATIONAL AG

11 INSTRUMENTATION & AUTOMATION KHD offers a wide range of software and instruments to monitor processes within the plant and control product quality. Flexible and user friendly software solutions Available for plant upgrades as well as for new plants Reduces maintenance and energy costs Monitors and regulates plant activity to meet strict environmental regulations Optimizes use of raw materials and intermediate products Assures quality ROMIX Product Family ROMIX-S Sampling ROMIX-T Sample Transport ROMIX-P Sample Preparation ROMIX-A Sample Analysis ROMIX-C Quality Control ROMIX-Q Quality Management PLANT SERVICES 11

12 KILN INSPECTION KHD provides hot kiln alignments as well as mechanical inspections to ensure a lifetime of operational reliability. HOT KILN ALIGNMENT Geometric Axis Survey: theoretical calculation of the center axis of the kiln, and the position of the roller station Kiln bearing inspection and adjustment Girth gear and pinion inspection Inspection of tire and support roller Inspection of the condition of the kiln shell Inspection of the kiln s thrust system (hydraulics) MECHANICAL INSPECTION Inspection and vibration measurements of the kiln drive, including main drive, girth gear, and pinion Inlet and outlet seal inspection Inspection of supporting rollers and tires, including the contact area between tire and roller surface Inspection of the thrust roller settings Observation and measurement of tire slip Inspection of the supporting roller shaft and bearing condition The customer is supplied with a full set of documentation listing all measurements taken, along with adjustment recommendations and supervision of those adjustments, followed by resurveying 12 KHD HUMBOLDT WEDAG INTERNATIONAL AG

13 THERMOGRAPHIC ASSESSMENT OF PYRO EQUIPMENT Thermal imaging of the preheater and kiln can be used to establish the contact pattern between the girth gear and pinion during operation, as well as to identify cold spots where false air may be entering the system. Identification of hot and cold spots Predict refractory problems Detect material accumulation Detect girth gear issues PLANT SERVICES 13

14 3D SCANNING SERVICES Most cement plants undergo several layout changes over the course of many years of operation, e.g. modification of ducting, installation of additional equipment, electrical cables, air pipes, etc. However, these changes are rarely recorded in plant layout drawings. Using 3D photography, we can measure between any two points in the building and generate a full set of up-to-date layout drawings for the plant. Predict potential problems fitting new equipment to old equipment Reduce project costs by having a complete set of accurate dimensions Predict where potential extra costs may occur Can be completed in a single plant visit 14 KHD HUMBOLDT WEDAG INTERNATIONAL AG

15 CLEAN TECHNOLOGY KHD is a key player and pioneer in the development of environmentally friendly technology. In light of increasingly strict emission regulations and rising fuel prices, our clean technology solutions present our customers with a real competitive advantage. Complete plant modernization with respect to emission regulations Leading alternative fuels solutions optimized for your input material Advice on suitable additives to reduce emissions during the combustion process PLANT SERVICES 15

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17 KHD IS YOUR PARTNER FOR AUDITS, TRAININGS, AND TECHNICAL ASSISTANCE ADVISORY & TRAINING SERVICES We share our knowledge from more than 150 years in the cement industry to help your employees increase plant efficiency. Our auditors systematically identify weak spots in processes, machinery or products and provide customized proposals for improvement. In addition, KHD offers classroom training on the topics of process, maintenance, and operation of the complete cement plant, ranging from raw material to packaging. Using our SIMULEX simulation software, remote training can take place anywhere where there is an internet connection. ADVISORY & TRAINING SERVICES 17

18 AUDITS PROCESS AUDITS Collection of current operation data Onsite measurements Onsite inspection and evaluation of existing running condition Collection of long-term operation data for the evaluation of process reliability Auditing of operation people (long-term) MECHANICAL AUDIT EVALUATION OF THE OPERATION OF KEY EQUIPMENT Collection of actual equipment fault and damage reports Detailed field inspection of key equipment Auditing of maintenance procedures as well as actual maintenance work Auditing responsible maintenance people PRODUCT QUALITY AUDIT STATUS EVALUATION OF EXISTING PRODUCT QUALITY Collection of quality reports and analysis of data Inspection of sampling, preparation and analysis of the different materials Reporting and quality management AUTOMATION AUDIT Field instrumentation (I & E) Interlockings Expert systems (PRODUX, SCANEX, ROLCOX ) 18 KHD HUMBOLDT WEDAG INTERNATIONAL AG

19 AUDIT REPORTS AND RESULTS Our audit reports give you the status of your plant and/ or individual plant section, depending on the focus area (process, mechanical, etc.). Furthermore, our customized proposals include recommendations for, both, short and long term improvement with regard to efficiency and reliability, as well as recommendations for future upgrades and spare parts to optimize plant operation. KNOWLEDGE SHARING At the end of an audit, KHD technicians share individual procedures for executing the audits as well as our knowledge of creating audit reports, enabling your staff to conduct future audits by themselves. ADVISORY & TRAINING 19

20 TRAINING & ASSISTANCE KHD offers practical and theoretical training on the topics of process, maintenance, and operation of the complete cement plant, ranging from raw material to packaging. Training can take place in a classroom or remotely using our simulation software, such as our topof-the-line SIMULEX Software. Remote training can take place anywhere where there is an internet connection. 20 KHD HUMBOLDT WEDAG INTERNATIONAL AG

21 CUSTOMER WORKSHOPS Covers all KHD core equipment Located at the plant site Lasts approximately 2 to 3 days PROCESS TRAINING For experienced and new personnel TECHNICAL ASSISTANCE Expertly trained KHD technicians are proficient in all KHD products and processes, and have direct access to KHD s product design team. We offer onsite advisory services regarding new installations, special maintenance practices, etc. REMOTE PROCESS CONTROL Remote support for plant operation Improvement of plant operation Trouble shooting support ADVISORY & TRAINING 21

22 KHD HUMBOLDT WEDAG WORLDWIDE NETWORK GROUP SUPPORT CENTER KHD Humboldt Wedag International AG Colonia-Allee Cologne Germany Tel: info@khd.com CUSTOMER SERVICE CENTERS CSC Americas Georgia, USA Humboldt Wedag Inc. 400 Technology Parkway Norcross, Georgia 30092, USA Tel: CSC Asia Pacific Bejing, China KHD Humboldt Wedag Machinery Equipment (Beijing) Co. Ltd CITIC Building, 25A 19 Jianguomenwai Street Beijing, China Tel: CSC India New Delhi, India Humboldt Wedag India Pvt. Ltd A 36, Mehtab House Mohan Co-operative Industrial Estate Mathura Road New Delhi, , India Tel: CSC Russia/CIS Moscow, Russia OOO KHD Humboldt Engineering Mjasnizkaja ul., 24/7, Office 108 Moscow , Russia Tel: Dessau, Germany ZAB Zementanlagenbau GmbH Brauereistr: Dessau-Rosslau Tel: SERVICE POINTS Service Point Belo Horizonte, Brasil Rua Antonio de Albuquerque, 156 9º andar - Sala # 908 Funcionários Belo Horizonte - MG Brasil Tel: Service Point Kuala Lumpur, Malaysia Etiqa Twins, Suite 25, Level 25, Tower 25, No.11, Jalan Pinang, 50450, Kuala Lumpur Malaysia Service Point Jeddah, Saudi Arabia P.O. Box 380 Jeddah Kingdom of Saudi Arabia Tel: Service Point Johannesburg, South Africa 31 Isando Road Isando, Johannesburg South Africa Tel: Service Point Istanbul, Turkey Windowest Tower Eski Büyükdere Cad. No: 26 Kat. 6 Ofis No: 614, Maslak, Istanbul, Turkey Tel: For more information on our Spare Parts and Service offerings, please contact your local Customer Service Center. 22 KHD HUMBOLDT WEDAG INTERNATIONAL AG

23 FOR FAST SUPPORT, CALL US! IMPRINT Publisher KHD Humboldt Wedag International AG Colonia-Allee Cologne Germany Tel: info@khd.com

24 ...AND MUCH MORE. KHD Humboldt Wedag International AG Colonia-Allee Cologne Germany