UltraTemp Insulated Door Systems

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1 UK & Ireland UltraTemp Insulated Door Systems Insulated Doors for Cold and Chilled Applications

2 2 Temperature UltraTemp Insulated Door Systems Introduction, a sub-division of Kingspan Insulated Panels, comprises two ranges of made-to-order, high-specification insulated panel systems, for internal and external applications: Temperature designed specifically for use within the food and drink industry in applications such as food manufacture and temperature controlled storage; alk-in Coldrooms, providing the optimum level of thermal efficiency and ease of assembly for any walk-in coldroom application. Kingspan Benefits arranty All Temperature products are protected by Kingspan Panel Protection arranty. Please contact the Kingspan Technical Services Department for more information. Quality & Durability The Temperature range is manufactured from the highest quality materials using state-of-the-art production equipment to rigorous quality control standards; ensuring longterm reliability and service life. All products are fully compliant with ISO 9001 (Quality), ISO (Environmental) and OHSAS (Health & Safety).

3 Temperature 3 UltraTemp Insulated Door System 4 UltraTemp Sliding Door 5 UltraTemp Hinged Door 9 UltraTemp Service Door 12 Crash / Impact Door 19 Case Study 22 Contacts 23

4 4 Temperature UltraTemp Insulated Door System Insulated Door System The UltraTemp range of Insulated Door Systems has been designed specifically for use within the food and drink industry in applications such as food manufacturing and temperature controlled storage. The range comprises four high specification doors suitable for internal and external applications.

5 Temperature 5 UltraTemp Sliding Door Product Data UltraTemp Sliding Doors feature an innovative frame interface designed to integrate seamlessly with UltraTemp Insulated Panels, withstanding high pressure washing and regular cleaning to provide a durable yet aesthetic solution for a number of applications. UltraTemp Insulated Sliding Doors can be supplied in standard or bespoke sizes, offer a range of door frames with integrated thermal breaks, a choice of fitting and coating options to suit project specific requirements. Integrated low-voltage frame and threshold heaters are supplied as standard to suit negative temperature applications. Application UltraTemp Sliding Doors are designed specifically for use in cold and chilled storage applications and can be installed both internally and externally. Technical Specification Door Leaf External Coatings Internal Coatings Clear Opening idth Clear Opening Height Door Frame Fittings Optional Extra ECOsafe PIR insulation core 80mm (tº+) 100mm (tº-) Kingspan XL Forté Kingspan Spectrum Kingspan CLEANsafe 25 (RAL 9010) Kingspan CLEANsafe 55 (RAL 9010) Kingspan CLEANsafe (RAL 9003) CLEANsafe mm (min) 3,140mm (max) 650mm (min) 4,000mm (max) Standard anodised coated Polyester powder coated Heavy and lightweight track options available Automation 300 x 400mm double glazed UPVC vision panel Internal / external CLEANsafe 316 kick plate (height: 200 / 400 / 0mm) Internal / external 5 bar aluminium 316 kick plate (height: 200 / 400 / 0mm) Notes: Bespoke dimensions are available upon request, please contact the Kingspan Technical Services Department for more information

6 6 Temperature UltraTemp Sliding Door Heavy Duty Track and Frame General Assembly C A B 230 X CO ( ) Maximum Door eight = 200kg Track Type Track Length A Head Length C Lead Leg idth Trailing Leg idth Centre of C/O to End of Head Lead Edge B Door idth (mm) X Clear Opening idth to to to to to to to to to to to to to to to to 3140 Frame Head Board Leading Edge Frame Trailing Edge Frame 230

7 Temperature 7 UltraTemp Sliding Door Heavy Duty Track and Frame General Assembly C A B 230 X CO ( ) Maximum Door eight = 150kg Track Type Track Length A Head Length C Lead Leg idth Trailing Leg idth Centre of C/O to End of Head Lead Edge B Door idth (mm) X Clear Opening idth to to to to to to to to to to to to 2540 Frame Head Board Leading Edge Frame Trailing Edge Frame 230

8 8 Temperature UltraTemp Sliding Door Lightweight Track and Frame General Assembly 2 2 2X /2X X CO ( ) 180 Maximum Door eight = kg Track Type Track Length Head Length Lead Leg idth Trailing Leg idth Centre of C/O to End of Head Lead Edge Door idth (mm) X Clear Opening idth Lightweight Lightweight Frame Head Board Trailing Edge Frame Leading Edge Frame If door has a greater clear opening of 1400mm wide, we would recommend the use of a heavy handle combination with a mm leading leg frame section

9 Temperature 9 UltraTemp Hinged Door Product Data The UltraTemp Hinged Doors feature an innovative frame interface designed to integrate seamlessly with UltraTemp Insulated Panels, withstanding high pressure washing and regular cleaning to provide a durable yet aesthetic solution that prevents water ingress and minimises potential bacteria growth. UltraTemp Insulated Hinged Doors can be supplied in standard or bespoke sizes, and offer a range of door frames with integrated thermal breaks and a choice of fitting and coating options to suit project-specific requirements. Integrated low-voltage frame and threshold heaters are supplied as standard to suit negative temperature applications. Application UltraTemp Insulated Hinged Doors are designed specifically for cold and chilled storage applications, and can be installed both internally and externally. Technical Specification Door Leaf External Coatings Internal Coatings Clear Opening idth Clear Opening Height Door Frame Fittings Optional Extra ECOsafe PIR insulation core 80mm (tº+) 100mm (tº-) Kingspan XL Forté Kingspan Spectrum Kingspan CLEANsafe 25 (RAL 9010) Kingspan CLEANsafe 55 (RAL 9010) Kingspan CLEANsafe (RAL 9003) CLEANsafe mm (min) 1,100mm (max) 900mm (min) 3,200mm (max) Standard anodised coated Polyester powder coat available Lockable pull handle - supplied as standard Adjustable rising hinge Internal / external CLEANsafe 316 kick plate (height: 200 / 400 / 0mm) Internal / external 5 bar aluminium 316 kick plate (height: 200 / 400 / 0mm) Notes: Bespoke dimensions are available upon request, please contact the Kingspan Technical Services Department for more information

10 10 Temperature UltraTemp Hinged Door UltraTemp Hinged Door with Lockable Handle B F mm mm A mm 15mm mm 15mm 70mm 25mm 60mm 57mm G Dimensions 50mm mm Clear Opening idth A Clear Opening Height B Structural Opening (A + 40mm) x (B + 20mm) Overall Frame idth (E) A + 240mm Overall Frame Height (F) B + mm 90º Door Blade Position (G) A + 205mm Panel Thickness

11 Temperature 11 UltraTemp Hinged Door Threshold Details Various threshold options are available to meet project-specific requirements, and low-voltage heaters are supplied as standard for negative temperature applications. Available threshold options include: Option 1: Three-sided frame / blade complete with sweeper gasket; Option 2: Four-sided frame / three-sided blade complete with sweeper gasket; Option 3: Four-sided frame / blade; Option 4: Three-sided frame / blade complete with insulated boot to suit an insulated built-up floor construction. Notes: For more information, please contact the Kingspan Technical Services Department. Threshold Detail Option 1 Threshold Detail Option 2 Threshold Detail Option 3 Threshold Detail Option 4 Heater Options for Freezer Doors Sliding and Hinged Doors Heater configuration supplied as standard: 240v Transformer, Braided Cable Frame Heater complete with a ire Threshold Matt. Optional Extras: Cill Tape Heater Carbon Film Matt Full Blade Heater Notes: For further information please contact the Kingspan Technical Services Department.

12 12 Temperature UltraTemp Service Door Product Data The UltraTemp Service Door has been designed in-house specifically for use within the food and drink industry in applications such as food manufacturing and temperature controlled storage, ranging from 1 to 40 environments. These Service Doors feature an innovative frame interface designed to integrate seamlessly with UltraTemp Insulated Panels. This lightweight, robust and cost effective door set is designed to withstand regular wash down and cleaning regimes to provide a durable yet aesthetic solution for a variety of applications. UltraTemp Service Doors are locally manufactured within the UK, can be supplied in standard or bespoke sizes and supplied on lead times of less than 2 weeks. There are various options available in the range such as single / double doors, fixed / clamp frame,10 standard stocked furniture sets and multiple coating options to suit project specific requirements. Application UltraTemp Service Doors are designed specifically for use in food process areas, offices, toilets and other amenities and can be used internally and externally. Technical Specification Door Leaf External Coatings Internal Coatings Clear Opening idth Clear Opening Height Door Frame Fittings Optional Extra ECOsafe PIR insulation core 40mm (tº+) Kingspan XL Forté Kingspan Spectrum Kingspan CLEANsafe 25 (RAL 9010) Kingspan CLEANsafe 55 (RAL 9010) Kingspan CLEANsafe (RAL 9003) Stainless Steel 304 (2B) 1,100mm (single) 2,200mm (double) 2.500mm (single) 2,500mm (double) Standard anodised aluminium / Stainless steel available Polyester powder coated Stainless steel level handle Lift off hinge Furniture sets 1-10 Vision panels sets 1-4 Dorma TS71 door closer Internal / external stainless steel kick plate (height: 200 / 400 / 0mm) Internal / external 5 bar aluminium 316 kick plate (height: 200 / 400 / 0mm) Notes: Bespoke dimensions are available upon request, please contact the Kingspan Technical Services Department for more information

13 Temperature 13 UltraTemp Service Door UltraTemp Single Service Door with wrap around aluminium frame E B A G F Dimensions Clear Opening idth A Clear Opening Height B Structural Opening (A + 90mm) x (B + 45mm) Overall Frame idth (E) A + 140mm Overall Frame Height (F) B + 70mm 90º Door Blade Position (G) A + 38mm Panel Thickness

14 14 Temperature UltraTemp Service Door UltraTemp Double Service Door with wrap around aluminium frame E A C C F G B F Dimensions All dimensions in mm. Clear Opening idth A Clear Opening Height B Structural Opening (A + 90mm) x (B + 45mm) Overall Frame idth (E) A + 140mm Overall Frame Height (F) B + 70mm 90º Door Blade Position (G) A/2 + 47mm Panel Thickness Notes: Bespoke dimensions are available upon request, please contact the Kingspan Technical Services Department for more information.

15 Temperature 15 UltraTemp Service Door UltraTemp Single Service Door with wrap aluminium fixed frame E B A 5 G F Dimensions All dimensions in mm. Clear Opening idth A Clear Opening Height B Structural Opening (A + 90mm) x (B + 45mm) Overall Frame idth (E) A + 80mm Overall Frame Height (F) B + 40mm 90º Door Blade Position (G) A + 38mm Panel Thickness

16 16 Temperature UltraTemp Service Door UltraTemp Double Service Door with wrap aluminium fixed frame E 40 A 40 F B 40 Dimensions All dimensions in mm. Clear Opening idth A Clear Opening Height B Structural Opening (A + 90mm) x (B + 45mm) Overall Frame idth (E) A + 80mm Overall Frame Height (F) B + 40mm 90º Door Blade Position (G) A/2 + 47mm Panel Thickness

17 Temperature 17 UltraTemp Service Door UltraTemp Service Door with wrap around frame All dimensions in mm.

18 18 Temperature UltraTemp Service Door UltraTemp Single Door with Vision Panel Central to Door Blade Central to Door Blade mm from FFL 1500mm from FFL to ctr of view area max Option x 350 Central to door blade, 1500mm from FFL to start of view Option x 400 Central to door blade, 1500mm from FFL to centre of view Option x 500 & 250 x 750 DDA Regulation 200mm from leading edge, vertical location within DDA specified range Option x 1400 DDA Regulation 200mm from leading edge, vertical location within DDA specified range Option 3 & 4 Dimensions stated are in accordance with BS 8300:2009 and DDA Regulations UltraTemp Service Door Threshold Details 564 Rebated Threshold 8197 Door Sweep/Rain Drip All dimensions in mm.

19 Temperature 19 Crash / Impact Door Specification Details The UltraTemp Crash Doors are designed for use within the food and drinks industry within areas of high traffic. These doors are designed where by minimum maintenance is required. UltraTemp Insulated crash doors are locally manufactured within the UK and are custom made to suit each individual project. There are various options available in the range such as single/double doors a stainless steel or anodised aluminium door frame, internal/external impact bumper and the door blade which is available in a range of colours. Application UltraTemp Crash Doors are designed specifically for supermarket, retail establishments, kitchens, restaurants and food and service operations. Crash / Impact Door Frame Technical Specification Door Leaf Colour Options Dimensions Clear Opening Height Door Frame Fittings Optional Extras 15mm HM-PE500 polyethylene with flat clear acrylic window 350 x 650mm complete with radius corners complete with 30mm clear PVC finger trap at lead edge hite (standard offer), Red*, Green*, Blue*, Yellow* Min. 650 x 2000mm (single leaf) and min x 2000mm (double leaf)** Max x 2800mm (single leaf) and max 2330 x 2800mm (double leaf)** 2000mmm, 2200mm, 2400mm, 2600mm, 2800mm Grade 304 stainless steel 1.2mm as standard. Grade 316 stainless steel available on request. Aluminium frame available for 80 and 100mm thickness only Hinge: Castel 5100 Tube system Stainless steel Tear drop bumpers available * May incur additional cost and/or extended delivery lead times. Minimum order quantities may apply. ** Special sizes available on request. Note: Detail shown is for 100mm wall/wall panel thickness. 40mm Double Action Door also Available please refer to our technical department. All dimensions in mm.

20 20 Temperature Crash / Impact Door UltraTemp Single Impact Door A F D B I 0 0 Section A-A 55 A E H C 55 A 55 G Dimensions 30 Clear Opening idth Clear Opening Height Structural Opening idth (C) Structural Opening Height (D) Overall Frame idth (E) Overall Frame Height (F) Door in Open Position (G) Inside Frame idth (H) Inside Frame Height (I) A B CO + 101mm CO + 40mm CO + 201mm COH + 85mm 90º position = CO CO + 91mm COH + 30mm

21 Temperature 21 Crash Door UltraTemp Double Impact Door A F D B I 0 0 Section A-A A E C A G 30 Dimensions Clear Opening idth Clear Opening Height Structural Opening idth (C) Structural Opening Height (D) Overall Frame idth (E) Overall Frame Height (F) Door in Open Position (G) Inside Frame idth (H) Inside Frame Height (I) A B CO + 194mm CO + 40mm CO + 294mm COH + 85mm 90º position = CO + 15mm CO + 184mm COH + 30mm C C Header Channel

22 22 Temperature Case Study UltraTemp Hinged Door Industrial Project Type: Dairy, new build Installer: Composite Panel Services Products Used: UltraTemp Service Door System UltraTemp QuadCore UltraTemp Sliding Door System

23 Temperature 23 Temperature Contacts Technical Services Our technical engineers are a key part of our design and development process, providing a wide range of technical support and working with customers on an individual project basis to ensure that the correct products are specified and ordered. UK Tel: +44 (0) or (freephone) CEtechnical@kingspanpanels.co.uk Ireland Tel: +353 (0) technicalkc@kingspan.net Quotes To receive a quote and expected lead times for your project requirements, please call a member of our team. UK Tel: +44 (0) TCSQuotations@kingspanpanels.co.uk Ireland Tel: +353 (0) quotationskc@kingspan.net Marketing Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with material planning and client approval. Brochures, case studies and videos are all available on the website at UK Tel: +44 (0) info@kingspanpanels.com Ireland Tel: +353 (0) info@kingspanpanels.com Customer Service / Sales From order forms to on-time deliveries and fast turn around of orders, we offer unrivalled customer service to ensure orders are received on site and in pristine condition. Field Service & Training e recognise that customer staff training is key to maximising the performance of our products, therefore we provide extensive training on the whole procedure from safe off-loading and product handling through to installation. Area Sales Managers To find your nearest area sales manager, simply visit:

24 United Kingdom Kingspan Limited Greenfield Business Park No.2, Greenfield, Holywell, Flintshire, North ales CH8 7GJ T: +44 (0) F: +44 (0) Ireland Kingspan Limited Carrickmacross Road, Kingscourt, Co Cavan, Ireland T: +353 (0) F: +353 (0) For the product offering in other markets please contact your local sales representative or visit Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 11/2018/Rev.1