CERUTTI NEW DEVELOPMENTS IN PACKAGING PRINTING AND CONVERTING ERA PACKAGING CONFERENCE NOV 2011 GRAZ AUSTRIA

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1 CERUTTI NEW DEVELOPMENTS IN PACKAGING PRINTING AND CONVERTING ERA PACKAGING CONFERENCE NOV 2011 GRAZ AUSTRIA

2 MORE LESS FOR FLEXIBILITY AND COMPATIBILITY TO GIVE A TAILOR-MADE PRESS TO OUR CUSTOMERS AT COMPETITIVE PRICES THANKS TO COMMON PLATFORM TO INCREASE THE CRITICAL MASS AND TO REDUCE COSTS AUTOMATION AND LEAN PRODUCTION TO REDUCE ASSEMBLY AND DELIVERY TIMES

3 WHY? MARKETS ARE BECOMING MORE AND MORE UNPREDICTABLE AND VOLATILE DECISIONS, QUITE OFTEN, ARE TAKEN WITH VERY SHORT NOTICE WE HAVE TO SUPPORT OUR CUSTOMERS WITH THE BEST SOLUTION IN THE SHORTEST POSSIBLE TIME THE SUCCESS OF OUR CUSTOMERS IS OUR SUCCESS

4 COMMON PLATFORM TO INCREASE THE CRITICAL MASS AND TO REDUCE COSTS Taking as an example the largest manufacturers of the automotive field, we now develop our products on a That means : COMMON PLATFORM 70% of the finished product is made of common components 30% of the finished product is developed according to our Customers needs

5 AUTOMATION AND LEAN PRODUCTION TO REDUCE ASSEMBLY AND DELIVERY TIMES Our Goal: Having the most agile supply chain in the industry by joining our efforts to reduce lead time Our result: In less than 1 year we HALVED our lead time switching from a PUSH SYSTEM: Make all we can just in case we need it to a PULL SYSTEM: Make what we need when we need it

6 FLEXIBILITY AND COMPATIBILITY TO GIVE A TAILOR-MADE PRESS TO OUR CUSTOMERS SAME CUSTOMER SAME PRODUCT or RANGE OF PRODUCTS but DIFFERENT PRINTING CENTRES WORLDWIDE DIFFERENT LOCATIONS DIFFERENT INKS AND SOLVENTS DIFFERENT WORKING CONDITION DIFFERENT OPERATORS SKILL

7 WHAT DOES IT MEAN? The same technical solution is not always feasible or applicable We have to adapt our products to our Customer s needs in order to allow them to print a top-quality product, while reducing their costs. The whole without changing or affecting the heart of our presses: web tension control doctor blade group ventilation electronics

8 A typical example of our flexibility is our 980 series, covering all needs:

9 R 981 With printing cylinder with bearings and bearing housings or with air chuck (sleeve cylinder) With standard inking system or with idle inking roller at 6 o clock position Possibility of replacing the sleeves of the impression rollers on the printing units not being used in production

10 R With air chuck or with special bearings, built in the unit side frames (new design) With idle inking roller at 6 o clock position or with driven inking roller at 4 o clock position

11 R 982 New easy-handling trolley, carrying printing cylinder and inking system Possibility of selecting the most cost/time effective change-over procedure, according to the specific working conditions, for each printing station: a) Change-over of both inking system and printing cylinder, or b) Change-over of the printing cylinder only, or c) Change-over of the inking system only, leaving the printing cylinder.

12 R 982 Ink tank on board or Ink tank off board, operator side Possibility to wash the trolley in a washing machine Rinsing system of the printing cylinder Press production speed up to 500 m/min

13 R 983 Specifically designed and sized to print paper and cardboard up to 300 g/m 2 Production speed up to 400 m/min with printing and converting operations Equipped with 0-speed butt splicers Pre-printing featuring preconditioning + web cleaning + decurling to prepare material for printing After-printing gives the Customer the possibility to rewind or sheet or die cut the printed product

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15 CERUTTI ENTERS THE CONVERTING FIELD FOCUSING ON SPECIALTIES!!!

16 TARGET BY PERFORMANCES TARGET BY INNOVATION TARGET BY FLEXIBILITY TO BE CLOSER TO CONVERTERS

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18 COATING OFF-LINE LAMINATION IN-LINE LAMINATION TYPICAL LAYOUT OF A PRESS WITH IN-LINE HOT MELT COATING

19 IN-LINE OFF-LINE COATING AND LAMINATING TROLLEY SOLVENTLESS LAMINATING MACHINE COATING AND LAMINATING UNIT

20 20 LAYOUT OF A TRIPLE LACQUERING MACHINE USING GRAVURE, FLEXO AND SEMIFLEXO TECHNOLOGY TUNNEL N 2 TUNNEL N 3 TUNNEL N 1 COATING STATION N 2 AUTOMATIC SHAFTLESS UNWINDER COATING STATION N 1 COATING STATION N 3 AUTOMATIC SHAFTLESS REWINDER

21 Some examples / layout of special lamination machines ERA PACKAGING CONFERENCE NOV 2010 GRAZ AUSTRIA

22 We are used to face problems with structural solutions Our market share in packaging and converting has considerably grown That s why

23 GRAVURE PRESSES FOR PACKAGING PUBLICATION GRAVURE AND FLEXO FOR NEWSPAPERS

24 PUBLICATION GRAVURE AND FLEXO FOR NEWSPAPERS PACKAGING GRAVURE PRESSES AND CONVERTING EQUIPMENT

25 OFFICINE MECCANICHE G. CERUTTI S.P.A. CERUTTI PACKAGING EQUIPMENT S.P.A. Fully owned by O.M.G. CERUTTI S.P.A.

26 CERUTTI: SOUL IN TECHNOLOGY THANK YOU FOR YOUR KIND ATTENTION!