INDUSTRY. Load carrier application advice

Transcription

1 INDUSTRY Load carrier application advice

2 CONTENTS Company history 4 Test- & Technology Center 6 Full service for efficient logistic processes 8 Industry Business Unit 9 Wooden pallets 10 Two-way entry pallet 11 Four-way entry pallet 11 High-bay warehouse pallet 11 Four-way half pallet 11 Heavy duty pallet 12 Cargo wooden pallet 12 Chemical pallet 12 Prism pallet 12 Rely quality 13 System pallets 15 Cable drum pallet 16 System pallet with metal frame 16 System pallet with stacking corners 16 System pallet for container variants 16 Metal pallets 17 Metal pallet type E9 18 Metal pallet type E11 18 Cargo metal pallet 18 System load carriers for high-bay warehouses 19 Carrier pallet 20 Carrier pallet for customer specific roll containers 20 System load carrier with grid attachment 20 Order picking load carrier 20 Attachment frames 21 K7 wooden attachment frame (medially foldable) 22 K7 wooden attachment frame (diagonally foldable) 22 Metal attachment frame 22 Metal attachment frame type S Metal attachment frame type S Metal attachment frame type Metal attachment frame type Tubular frame pallets 24 Tubular frame pallet type RB/0 25 Tubular frame pallet type RB/3 25 Tubular frame pallet type RB/8 25 Tubular frame pallet type RB/10 26 Tubular frame pallet for insulating materials 26 Bike pallet 26 Wooden containers 27 Wooden container 28 Wooden container 28 Cheese ripening container (metal reinforced) 29 Cheese ripening container (reinforced) 29 Cheese ripening container 29 Cheese ripening container (1 chamber system) 29 Seed and agricultural containers 30 Metal seed container 31 Seed container (nestable) 31 Seed container 31 Drying and storage container 32 Agricultural drying container 32 Tree nursery container 32 Metal containers and racks 33 Pool grid container (rigid) 34 Grid container half height (rigid) 34 Grid container (rigid) 34 Metal container (rigid) 35 Metal container half height (rigid) 35 Hot-dip galvanised metal container (rigid) 35 Metal container (tiltable) 35 Universal container (rigid) 36 Hinged-bottom container 36 Partitioned container 36 Funnel container 36 Grid container (foldable) 37 Grid containers with lining (foldable) 37 Metal container (foldable) 37 Hot-dip galvanised metal container (foldable) 37 Post rack (foldable) 38 Post rack (removable posts) 38 Post rack (extendable) 39 Post rack (rigid) 39 Shelf rack (foldable) 39 Textile container 40 Textile container (foldable) 41 Warp beam pallet 41 Roll containers 42 Roll frame 43 Dolly 43 RollTec 43 Roll container (lockable) 43 Roll container (nestable) 44 Wooden roll container 44 Metal roll container (lockable) 44 Parcel roll container (nestable) 45 HD parcel roll container (nestable) 45 Roll container with shelves 45 Intainer 46 Intainer 47 Top-Intainer (nestbar) 47 Intainer for BigBags 47 Racks for rolls 48 Rack for rolls (rigid) 49 Rack for rolls (nestable) 49 Rack for rolls (foldable) 49 Rack for rolls (adjustable) 50 Rack for rolls with inner support sling 50 Racks for long sized goods 51 Rack for long sized goods (nestable) 52 Rack for long sized goods (removable posts) 52 Rack for long sized goods (can be partitioned) 52 Rack for long sized goods (foldable) 53 Rack for long sized goods (telescopic) 53 Wooden rack for long sized goods 53 Special load carriers 54 Shelf board 55 Modular load carrier (MLC) 55 Tray rack 55 Cashnote container 55 Metal container for sensitive goods 56 Special load carrier for mirrors 56 Cable drums and cable spools 56

3 LOAD CARRIERS AND SYSTEMS FOR EFFICIENT LOGISTIC PROCESSES

4 Your partner for efficient logistic processes Company foundation 1829 Family owned business, now in the sixth generation 500 employees with an annual turnover of over 75 million Euro GEBHARDT develops and produces branch-specific standard and special solutions from wood, metal and plastic for the transport and storage of goods in industry and trade. Active in 30 countries world-wide Our locations in Germany (Cham and Altenmarkt), Czech Republic (Domazlice), USA (Atlanta), China (Shanghai) Quality assurance through own Test & Technology Centre and product safety through additional external tests and certifications 4

5 Innovative full service partner All significant steps for the creation of added value under one roof, from concept to after-market service High level of added value created in-house Development: application technology, Test & Technology Centre Construction: CAD measurement technology Production: laser technology, welding robots Materials: wood, metal, plastic - everything from one source Sales: direct sales by industry specialists Project management: included in customer service throughout Market leader in numerous segments Four business units guarantee a high level of industry expertise due to their deep understanding of the processes involved Industry: special solutions for all industries Food & Retail: efficiency from warehouse to checkout Automotive: load carriers from production to assembly line Tires & Wheels: custom solutions for all types of tires and wheels Reliable production through state of the art machinery Production of future-proof products with clearly defined quality standards Significant investment in technology and state of the art production facilities in recent years 5

6 Test- & Technology Center The smooth operation of load carriers not only plays an important part in the profitability of a company, but also in terms of work safety. Our in-house Test & Technology Centre allows us to ensure the increased safety of logistic processes and to offer our customers reliable advice on legal regulations and current guidelines relating to load carriers. Product and material tests are summarised in test reports and certificates, and can be carried out in collaboration with official institutions (e.g. TÜV) on request. Our test portfolio MECHANICAL TESTS THERMAL TESTS MATERIAL TESTS Test example: Pay load capacity of load carriers Testing: Load test with horizontal and vertical forces, e.g. according to VDI 2700 Deformation of side walls Stackability and deflection in the warehouse Dynamic load during transport Typical applications:: Tire racks Attachment frames Seed containers Racks for long sized goods Wooden and metal containers 6

7 Increased quality in a few steps You provide us with the following information: - Product details - Test parameters Our test experts design your individual test plan, including a cost estimate. Your test piece is tested and evaluated in our in-house Test & Technology Centre. You receive a detailed test report with the results of all tests performed. YOUR ADVANTAGES AT A GLANCE + + Quality of load carriers is guaranteed + + Increased safety for your employees + + Risk-free storage of your goods + + Safe transport of your products + + Compliance with legal guidelines and regulations + + Overview of the condition of your storage facility 7

8 Full service for efficient logistic processes GEBHARDT has decades of experience in the development, production and integration of load carriers and offers comprehensive process consulting to its customers. The development of innovative and integrated concepts defines our day-to-day business. When working with GEBHARDT, you are supported by a reliable partner with highly developed industry and process know-how. Expertise from process analysis to after-sales service Analysis of processes Development services - concept development, taking into account the technical environment Design implementation of the concept, selection of appropriate materials Prototype construction and specification Product tests and approvals Production at the plants in Cham, Altenmarkt and Domazlice (CZ) Surface treatment and assembly Delivery performance After-sales service Example of a development process - from sketch to finished product 8

9 Your load carrier specialist in the field of INDUSTRY Development partner of numerous customers from different industry sectors: Own INDUSTRY business unit with high level of expertise in manufacturing, trade and services Approx. 120 employees in the field of INDUSTRY Strong competence in industry sectors, processes and logistics Extensive product range for a wide variety of applications and processes A market leader in load carriers in Europe Growing internationalisation: Current export percentage of 30% 9

10 Wooden pallets Wooden pallets are used in the most various industrial sectors, e.g. machine and plant engineering, chemical industry, textile industry, electronics, etc. Various wooden and block materials, as well as special joining techniques determine the stability of the pallet. Equipment options such as bevelled bottom boards or additional reinforcement with wave bands not only increase the service life of a pallet, but also simplify handling. Every pallet can be matched to your corporate design through freely selectable brands or colouring. YOUR BENEFITS AT A GLANCE + + Economical returnable solution + + Can be integrated into automated processes + + Load carriers made from wood, a sustainable raw 10

11 GEBHARDT wooden pallets are available in any size and entry height required. Wooden pallets Two-way entry pallet (e.g.: 1200 x 800 mm) Surface pressure distribution of point loads, e.g. for storage of drums Stacking is possible without additional aids Suitable for roller and chain conveyors Four-way entry pallet (e.g.: 1200 x 800 mm) All-round used wooden flat pallet Exportable due to IPPC treatment Suitable for all common industrial trucks as well as roller and chain conveyors High-bay warehouse pallet (e.g.: 1200 x 800 mm) Trouble-free facilities operation due to high-precision manufacturing Long service life to due exceptionally high stability High dimensional stability when carrying heavy loads Four-way half pallet (e.g.: 800 x 600 mm) Attractive appearance for in-store presentation of goods Poolable standard solution Flexible handling due to 4-way entry 11

12 Wooden pallets Heavy duty pallet (e.g.: 1350 x 1350 mm) Particularly safe transport of heavy cargoes Suitable for upright roll storage, e.g. paper rolls Optional possibility to secure cargo by screwing it directly to the pallet Cargo wooden pallet (e.g.: 1700 x 1700 mm) Storage and transport pallet with large surface area, for cargo goods Lashing points to secure and fix goods in place Durable construction made of sturdy multilayer board Chemical pallet (e.g.: Typ CP 5 / 1140 x 760 mm) Geared towards the requirements of the chemical industry Meets high quality standards Standardised dimensions available (types CP1, CP3, CP5, CP7, CP9) Prism pallet (e.g.: 1500 x 800 mm) Base pallet with four-way entry Individually adaptable pallet attachment for secure horizontal storage of rolled goods Suitable for all common industrial trucks as well as roller and chain conveyors 12

13 Place your trust in quality Wood grading Selection according to DIN EN 12246, quality class P2 Use of high-quality softwood and hardwood Wood moisture Ideal moisture content 15-18% relative wood moisture High dimensional stability of the resultant load carrier Low warpage No mould growth IPPC treatment Ensures the safe import and export of wood Verification through IPPC stamp on the load carrier and IPPC report Joining techniques Nails have an extraction value up to 4 times higher than conventional pins Additional tubular rivets significantly increase the stability of the connection Hollow rivets allow for the insertion of tubular frames Protection Wave band and chemical tear protection prevent cracks in the wood and increase the life cycle of the load carrier Colour scheme Colouring of pallet components or the entire pallet make it possible to adapt the pallet to a corporate design Milling Bevelled edges reduce risk of injury and wood splitting off Chamfered entry edges for easy handling with pallet truck Markings Labels and brands of customer names or logos increase recognition Technologies RFID tags and bar codes allow automated inventory management 13

14 Place your trust in quality Wooden block Nailable corner block, either from softwood, hardwood or plywood, suitable for the application of bar code carriers Chipboard block Economical corner block, suitable for the application of bar code carriers Chipboard block round Damage resistant round block for easy entry by industrial trucks Chipboard block round, encased Nailable round block with plastic or metal casing for long service life Plastic block round 12.5 Damage resistant distance block for tubular rivet (also available in heavy duty version) Plastic block round 43 Damage resistant round block for hollow rivet for the insertion of tubular frames (available also in heavy duty version) Metal base Space-saving metal base for small pallets allows individual colour scheme 14

15 System pallets Our system pallets are used in all areas where standard carriers reach their limits. Typically, they represent an integral component of the storage technology, which is also designed for transport on automatic conveyor systems. Our system pallets have already proven themselves in a wide range of industries. Economical and above all reliable use, particularly in areas of automated warehouse technology, is ensured by the special design versions and the consistently high stability and reliability. YOUR BENEFITS AT A GLANCE + + Specially adapted to customer processes + + Can be integrated into automated processes + + Low noise emission 15

16 GEBHARDT system pallets are available in any size and entry height required. System pallets Cable drum pallet (e.g.: 1250 x 890 mm) Economical heavy duty pallet for cable drums and cable spools of up to 4 t Accommodation of different drum diameters with a single load carrier Suitable for outdoor storage due to the use of weather-resistant materials System pallet with metal frame (e.g.: 1900 x 1200 mm) Transport and storage solution for top-heavy cargo Lashing rings to secure cargo Suitable for all common industrial trucks as well as roller and chain conveyors System pallet with stacking corners (e.g.: 1030 x 1230mm) Carrier pallet for storage of containers and racks in high-bay warehouses Stacking corners for the safe transport of goods and for space-saving stacking of empties System pallet for container variants (e.g.: 1050 x 1700 mm) Carrier pallet for storage of a wide range of container sizes in high-bay warehouses Stacking corners for the safe transport of goods Weather-resistant and non-slip surface 16

17 Metal pallets Metal pallets are usually one-piece load carriers made of steel and are used in a wide range of industries, such as machine and plant engineering, automotive and electrical industries, etc. They are cleanable and are designed for heavy loads. Especially for trouble-free operation in high-bay warehouses, metal pallets meet stringent requirements in terms of dimensional and form stability as well as payload capacity. YOUR BENEFITS AT A GLANCE + + Durable, returnable solution for high load capacity + + Can be integrated into automated processes + + Cleanable load carriers 17

18 GEBHARDT Metal pallets are available in any size and entry height required. Metal pallets Metal pallet type E9 (e.g.: 800 x 1200 mm) Closed surface and runners made of profiled steel sheet Runners with U-shaped supports ensure secure positioning and protect easily damaged floors Load carrier complies with fire protection regulations Metal pallet type E11 (e.g.: 1000 x 1200 mm) Steel flat pallet with corrugated surface and angle iron frame for the safe transport of goods Runners with hardwood bottom boards reduce noise and protect the conveyor systems Load carrier complies with fire protection regulations Cargo metal pallet (e.g.: 2100 x 2100 mm) Storage and transport of large-size cargo in transshipment centres, e.g. airports Tie-down fixtures for securing top-heavy goods Four-way entry 18

19 System load carriers for high-bay warehouses System load carriers for automated high-bay racks are specially designed according to customer requirements. They meet particularly high quality standards, to ensure trouble-free use. The developments undergo various material and quality tests in the in-house Test & Technology Centre prior to integration into the logistic processes of the customer. System load carriers for use in high-bay warehouses are always high-quality hybrid solutions that combine the advantages of wood, metal and plastic. YOUR BENEFITS AT A GLANCE + + Particularly high-quality hybrid solutions + + Guarantees trouble-free logistic processes + + Adapted specifically to customer processes + + Optimised handling of fulls and empties 19

20 GEBHARDT system load carriers are available in any dimensions required. System load carriers for high-bay warehouses Carrier pallet (e.g.: 800 x 1200 mm) Allows the storage of four ¼ dollies in high-bay warehouses Dollies can be driven on directly, with built-in self-locking for easy handling Plywood runners to protect the material of the conveyor system Carrier pallet for customer specific roll containers (e.g.: 840 x 1420 mm) Allows the storage of rollable load carriers, such as roll containers, in high-bay warehouses Preformed indentations for self-locking without additional securing devices Easy replacement of spare parts System load carrier with grid attachment (e.g.: 1350 x 2110 x 2190 mm) Modular system load carrier consisting of base pallet and grid attachment can also be used separately Secure storage of a wide range of cargoes prevents errors in the storage process Time-saving loading and unloading processes Order picking load carrier (e.g.: 880 x 1370 x 2300 mm) System load carrier with 3-sided plastic lining for easy order picking on pallets Avoids protrusion of goods during order picking Runners with hardwood bottom boards reduce noise and protect the conveyor systems 20

21 Attachment frames Attachment frames turn simple wooden or metal pallets into sturdy containers in just a few seconds, making them a cost-effective alternative to rigid containers. They are used across all sectors and excel through their high compactions of empties, their simple handling, as well as their unique flexibility. In combination with the matching lid, the load is optimally protected from damages and soiling in just a few easy steps. YOUR BENEFITS AT A GLANCE + + Turn pallets into containers + + Saving on storage costs through optimal compaction of empties + + Optimal space utilisation through customised warehouse design 21

22 GEBHARDT attachment frames are available in any dimensions required. Attachment frames K7 wooden attachment frame (medially foldable) (e.g.: 820 x 1220 x 230 mm) Medially foldable attachment frame for space-saving storage of empties without overhang (optionally with lid) Fast assembly and disassembly without additional tools Considerably more sturdy construction than comparable products on the market, due to proven Gebhardt modules K7 wooden attachment frame (diagonally foldable) (e.g.: 820 x 1220 x 230 mm) Diagonally foldable attachment frame for space-saving storage of empties (optionally with lid) Fast assembly and disassembly without additional tools Considerably more sturdy construction than comparable products on the market, due to proven Gebhardt modules Metal attachment frame (e.g.: 820 x 1220 x 230 mm) Diagonally or medially foldable attachment frame with either grid or sheet metal lining High form stability and long service life Space-saving stacking of empties due to simple disassembly and folding 22

23 Attachment frames Metal attachment frame type S-31 (e.g.: 800 x 1200 x 870 mm) Stackable grid attachment frame consisting of two L-shaped frame parts Flaps on long sides allow an easy loading and unloading even when stacked Space-saving stacking of empties due to simple disassembly and folding Metal attachment frame type S-32 (e.g.: 1110 x 1310 x 1020 mm) Stackable attachment frame with diagonal bracing for compact cargo, such as boxes No reduction of the loading area due to external installation Convenient loading and unloading of pallet possible due to subsequent attachment Metal attachment frame type 3625 (e.g.: 820 x 1220 x 900 mm) Diagonally foldable attachment frame for euro pallet size with flap on one long side for easy loading and unloading even when stacked Assembling and disassembling with a few easy steps System can be used as a sales display Metal attachment frame type 3626 (e.g.: 620 x 800 x 870 mm) Diagonally foldable attachment frame for four-way half pallet with flap on a narrow side for easy loading and unloading even when stacked Assembling and disassembling with a few easy steps System can be used as a sales display 23

24 Tubular frame pallets Due to their simplicity and relatively low material costs, tubular frame pallets are an economical design for stacking, particularly of pressure sensitive goods. The attachment frames are mainly used for goods that either cannot support themselves or need lateral protection or support against mechanical loads (e.g. against rolling apart). The tubular frames are attached to the pallet with a few easy steps and can be removed again from the pallet to reduce the volume during return transport. The height and assembly mechanism can be designed individually according to customer requirements. YOUR BENEFITS AT A GLANCE + + Economical returnable system + + Volume-reduced storage of empties and return transport + + Optimal space utilisation due to customised warehouse design 24

25 GEBHARDT tubular frame pallets are available in any dimensions required. Tubular frame pallets Tubular frame pallet type RB/0 (e.g.: 1200 x 800 x 1240 mm) Removable frames that taper upwards allow an easy stacking High load capacity through special base and joining techniques Defined handling direction for users Tubular frame pallet type RB/3 (e.g.: 1260 x 1050 x 1170 mm) Vertical removable frames with stacking corners allow a safe stacking Projecting square tube is flush with pallet Entry is possible on four sides by all commonly used industrial trucks Tubular frame pallet type RB/8 (e.g.: 1250 x 850 x 970 mm) Laterally inserted tubular frames for four-way entry pallets allow a safe stacking Vertical central bars for additional securing of loaded goods Brackets on the horizontal tubes use flat bars to grip the underneath of the central transverse board and securely connect the attachable frames to the pallet 25

26 Tubular frame pallets Tubular frame pallet type RB/10 (e.g.: 1200 x 800 x 1950 mm) Versatile system with 2 removable and 2 hook-in walls Optimal securing of cargo Assembly and disassembly without tools Tubular frame pallet for insulating materials (e.g.: 2350 x 1270 x 1980 mm) Ideal for storage of insulating materials that meets the material requirement Removable frames that taper upwards allow for easy stacking Hook-in back wall and front bar facilitate loading and unloading and allow the load to be secured Bike pallet (e.g.: 1600 x 1600 x 1340 mm) Stackable system for storage and transport of bicycles Suitable for a wide range of sizes - from children s bikes to E-bikes Entry is possible on four sides by all commonly used industrial trucks 26

27 Wooden containers Wooden containers are available as one-way or returnable solutions. They offer an economical alternative to metal containers and can be used to pack goods which require special protection. Depending on requirements, the containers can be equipped with lids or additional loading flaps. A corresponding folding mechanism makes it possible to reduce the volume when transporting returnable containers. Brands of company logos and labels are also possible. YOUR BENEFITS AT A GLANCE + + Economical one-way use or returnable system + + Easy handling + + Load carriers made from wood, a sustainable raw 27

28 GEBHARDT wooden containers are available in any dimensions required. Wooden containers Wooden container (e.g.: 1630 x 1140 x 1000 mm) Removable nonreturnable packaging in particular for goods with large distributed load Vertical and horizontal loading possible Fast assembly and disassembly without tools, using click-in tenon connection Wooden container (e.g.: 1220 x 820 x 900 mm) Foldable returnable container with connections that can be continuously exposed to high loads Extremely fast assembly and disassembly One piece product, avoids the loss of container components 28

29 Wooden containers Cheese ripening container (metal reinforced) (e.g.: 1200 x 800 x 1440 mm) Turnable wooden container made of Betoplan for the storage and ripening of raw cheese in all temperature zones Suitable for robotic placement, automatic turning process, materials handling and storage in high-bay warehouses High pressure resistance during the ripening process Cheese ripening container (reinforced) (e.g.: 1260 x 930 x 780 mm) 2 chambers for optimal ripening process Additional reinforcements, which absorb the burst pressure Optionally turnable by attaching a second base pallet Cheese ripening container (e.g.: 1220 x 1020 x 710 mm) Optimal ripening container for manual handling Allows efficient block storage using flush stacking profiles High volume utilisation in block storage Cheese ripening container (1 chamber system) (e.g.: 820 x 770 x 1320 mm) Durable ripening container for partly automated shelf storage Sturdy and torsion-free wooden construction Suitable for turning operation 29

30 Seed and agricultural containers Containers for the seed and agricultural industry must meet special requirements, to ensure the optimal protection of the load. Residue-free cleaning is an important aspect, in addition to protection against moisture and pests. Our container program for this specialised sector provides the right solution for every application in the logistic processes of the seed and agricultural industry. Wooden or metal seed and agricultural containers are available, but a combination is also possible. YOUR BENEFITS AT A GLANCE + + Robust and sturdy construction + + Protection against moisture and pests + + Easy cleaning 30

31 GEBHARDT seed and agricultural containers are available in any dimensions required. Seed and agricultural containers Metal seed container (e.g.: 1590 x 1160 x 1440 mm) Stackable container for the long-term protection of high value and delicate seeds Allows unloading by rotary stacker, in turning equipment or using a floor slide Sealed surface allows for easy cleaning Seed container (nestable) (e.g.: 2100 x 1200 x 1300 mm) Nestable wooden container for cost-effective transport of empties Economical returnable solution for the safe storage of seeds Support bars allow containers to be stacked Seed container (e.g.: 1520 x 1120 x 1170 mm) Economical solution for storage of seeds in boxes and bags Ideal for block storage Removable system for space-saving storage of empties 31

32 Seed and agricultural containers Drying and storage container (e.g.: 1650 x 1200 x 1340 mm) Sturdy wooden container for drying and storing of high value seeds High compaction of empties as containers can be dismantled Easy replacement of spare parts Agricultural drying container (e.g.: 1600 x 1200 x 1200 mm) Stackable wooden container for storage and transport of agricultural products, e.g. potatoes Different variants of ventilation (ventilated by room air or forced ventilation) guarantee optimal protection of goods Version ventilated by room air Tree nursery container (e.g.: 1870 x 1070 x 990 mm) Container consisting of pallet with tubular frames and hook-in walls to store pressure sensitive plants Space-saving stacking through use of stacking corners Removable system for space-saving storage of empties 32

33 Metal containers and racks Metal containers and racks are among the most important load carriers and can be found across all industries. They are available in a wide range of versions. Ranging from grid containers, which are economical all-rounders, up to post racks that are specially adapted to particular loads. They are characterised by their sturdy and weatherresistant construction, which guarantees a long service life in the logistic process. Whether rigid, removable, or foldable, you can rely on GEBHARDT metal containers and racks for all applications. YOUR BENEFITS AT A GLANCE + + Robust and sturdy returnable systems + + Durable load carriers + + Can be individually adapted to all customer requirements 33

34 GEBHARDT metal containers and racks are available in any dimensions required. Metal containers and racks Pool grid container (rigid) (e.g.: 1240 x 840 x 970 mm) Container meets the current UIC standard Flap allows easy loading and unloading even when stacked Metal plate at front for attaching notes Grid container half height (rigid) (e.g.: 1240 x 840 x 500 mm) Container for storage of small parts Compatible with pool grid container Flap allows easy loading and unloading even when stacked Grid container (rigid) (e.g.: 1240 x 840 x 970 mm) Economical returnable solution for optimal protection of a wide range of goods Flap allows easy loading and unloading even when stacked Optionally available with wooden or metal floor 34

35 Metal containers and racks Metal container (rigid) (e.g.: 1240 x 840 x 970 mm) Sturdy returnable solution for transport and storage of small parts or bulk materials Flap allows easy loading and unloading even when stacked Durable container with very high fill level Metal container half height (rigid) (e.g.: 1240 x 840 x 490 mm) Sturdy returnable solution for transport and storage of small parts Flap allows easy loading and unloading even when stacked Durable container for optimal protection of products Hot-dip galvanised metal container (rigid) (e.g.: 1240 x 840 x 600 mm) Heavy duty container, suitable for loading with crane, allows handling even without industrial truck Extremely weather-resistant due to high-quality surface treatment Flap allows easy loading and unloading even when stacked Metal container (tiltable) (e.g.: 1760 x 1230 x 600 mm) Stackable container for transport and storage of small parts and bulk materials Entry channels allow overhead discharge Front wall can be detached using a cable pull 35

36 Metal containers and racks Universal container (rigid) (e.g.: 1250 x 870 x 740 mm) Container for wide range of goods, suitable for handling by crane Small and longitudinal walls are detachable and storable Durable container with very high load bearing capacity Hinged-bottom container (e.g.: 840 x 640 x 680 mm) Closed and stackable metal container with hinged bottom Particularly suitable for small parts and bulk materials Emptied with cable pull via forklift truck Partitioned container (e.g.: 1200 x 800 x 470 mm) Container with replaceable plastic partitions for individual parts and small parts Simple stacking due to stacking pins Safe transport due to defined handling direction Funnel container (e.g.: 1260 x 1210 x 1760 mm) Sturdy and durable container for bulk materials Can be stacked safely and easily Emptied by opening the slide 36

37 Metal containers and racks Grid container (foldable) (e.g.: 1220 x 830 x 960 mm) All-purpose returnable system with proven GEBHARDT lock bar system Container completely foldable and stackable Compatible with pool grid container Grid containers with lining (foldable) (e.g.: 1210 x 1350 x 760 mm) Stackable container lined with twin-wall sheets for storage and transport of a wide range of parts Easy loading and unloading by using flap at both long sides Easily folded, reducing space requirements for storage of empties Metal container (foldable) (e.g.: 1220 x 830 x 970 mm) Closed container with proven GEBHARDT lock bar system Half flap allows easy loading and unloading even when stacked Very sturdy construction ensures long service life Hot-dip galvanised metal container (foldable) (e.g.: 1220 x 820 x 650 mm) Completely foldable metal container with small gap dimensions, for small parts and bulk materials Suitable for overhead discharge Extremely weather-resistant due to high-quality surface treatment 37

38 Metal containers and racks Post rack (foldable) (e.g.: 2050 x 790 x 1070 mm) Rack for customised applications with foldable posts Safe stacking due to square stacking feet No loose parts when volume is reduced during return transport Post rack (removable posts) (e.g.: 1450 x 1200 x 1040 mm) Stackable rack for storing pallets, boxes or small containers Optionally with closed bottom made of wood or metal for bulk material Optimal use of storage capacity through stable block storage 38

39 Metal containers and racks Post rack (extendable) (e.g.: 1200 x 800 x 800 mm) Stackable transport rack for optimal securing of loaded goods, e.g. for gears Space-saving storage of empties due to retractable posts Interior can be customised to customer requirements Post rack (rigid) (e.g.: 1280 x 880 x 850 mm) Rigid metal rack without loose parts Entry is possible on four sides by all commonly used industrial trucks Stacking corners allow for safe stacking Shelf rack (foldable) (e.g.: 2400 x 1250 x 2060 mm) Stackable rack with optional hook-in bars for the storage of various goods Simple assembly and disassembly within seconds Space-saving storage of empties due to foldable side walls 39

40 Textile container Textile containers are returnable systems and are ideal for storing and transporting delicate bales and rolled goods. They meet special requirements for the protection of loaded goods. The material and condition of the container lining is of particular importance in this regard. From coated wooden panels, to panels made from recycled textiles, to metal lining - we offer a wide range of trim levels for side walls and floor, which are specifically adapted to the designated purpose. YOUR BENEFITS AT A GLANCE + + Reliable protection of high value textiles + + Optimised handling of fulls and empties + + Can be individually adapted to all customer requirements 40

41 GEBHARDT textile containers are available in any dimensions required. Textile container Textile container (foldable) (e.g.: 1650 x 1200 x 1100 mm) Stackable container with smooth surface for careful storage of delicate textiles Economical empties logistics due to foldable side walls Suitable for all common industrial trucks as well as roller and chain conveyors Standardised DTB container Version with metal lining and additional safety chain Version lined with panels made from recycled textiles Version with intermediate shelf and dividing frame Warp beam pallet (e.g.: 1970 x 960 x 280 mm) Stackable metal pallet with removable posts for heavy loads and sensitive cargo, such as warp beams Prisms made of recycled textile material stop the loaded goods from rolling away Suitable for all common industrial trucks as well as roller and chain conveyors 41

42 Roll containers Roll containers have become an integral part of intralogistics and external logistics, as a flexible and economical means of transport. They are used in various industries; whether in retail chains, delivery of fresh goods, department stores and furniture stores, laundries or courier, express and parcel services. Roll containers provide valuable services in transport, order picking and storage of a wide range of products in all these areas and beyond. Handling characteristics are optimised with additional equipment such as intermediate shelves, tension belts, special rollers or braking systems. YOUR BENEFITS AT A GLANCE + + Economical returnable system + + Transport is possible without additional aids + + Easy and ergonomic handling + + Can be individually adapted to all customer requirements 42

43 GEBHARDT roll containers are available in any dimensions required. Roll containers Roll frame (e.g.: 1230 x 830 x 195 mm) Rollable base for easy transport of pallets or containers Can be used as shelf extension for the lower shelf level Can be cleaned to reach perfect hygienic standards Dolly (e.g.: 600 x 400 x 180 mm) Proven solution for the transport of crates and boxes Ideal for mobile merchandising applications on the sales floor Economical empties logistics due to stackability RollTec (e.g.: 810 x 720 x 1660 mm) Roll container that has proven itself millions of times, for loads up to 500 kg Optionally with intermediate shelves made of wood, grid or plastic Optimal space utilisation due to side walls that can be removed without tools Roll container (lockable) (e.g.: 810 x 720 x 1830 mm) Lockable roll container for the protection of items at risk of theft Folding intermediate shelf allows flexible expansion of the loading space Extremely weather-resistant due to high-quality surface treatment 43

44 Roll containers Roll container (nestable) (e.g.: 810 x 740 x 1800 mm) Metal roll containers that can be rolled into each other, for transporting a wide range of goods A-frame nesting mechanism saves approximately 80% of space during transport of empties Also available as a closed, theft-proof roll container Wooden roll container (e.g.: 810 x 780 x 1550 mm) Rollable transport container consisting of wooden dolly and metal attachment walls Metal insert allows unmixed storage inside the container Minimal time required for assembly and disassembly Metal roll container (lockable) (e.g.: 1190 x 790 x 1800 mm) Lockable roll container, completely made of metal, for the protection of items at risk of theft Can be customised to loaded goods with optional equipment, such as intermediate shelves, partitions, single or double door, etc. Low investment and maintenance costs 44

45 Roll containers Parcel roll container (nestable) (e.g.: 1190 x 990 x 1970 mm) Roll containers that can be pushed into each other, for deliveries between central warehouses and depots for courier, express and parcel services High compaction of empties due to nesting mechanism Reliable braking systems prevent rolling away during truck transport and on slopes HD parcel roll container (nestable) (e.g.: 1190 x 1060 x 2050 mm) Roll containers that can be pushed into each other, for deliveries between central warehouses and depots for courier, express and parcel services Extremely stable and robust construction, e.g. due to impact protection at the wheels High compaction of empties due to nesting mechanism Roll container with shelves (e.g.: 600 x 400 x 1580 mm) Roll container with several shelves for order picking of a wide range of goods Simple loading and unloading at each level Additional securing of goods with tension belts 45

46 Intainer Intainer offer an excellent way to optimise storage capacity. They can be stacked in columns and nested to reduce their volume. Intainer are made of a metal frame, which is open to the front. The sides and bottom can be lined with wood, grid, or metal as required. They can also be expanded with shelves. Entry on 4 sides is possible for all models. Depending on requirements, we manufacture the floor construction with a different number of square tubes, running in a long or narrow direction. Closed covering surfaces made of metal or wood can also be provided. When the Intainer is filled, goods can be removed from it in the same way as from a shelf. As a result, they are perfectly suited as a replacement for shelves, especially for seasonal articles. YOUR BENEFITS AT A GLANCE + + Extremely sturdy returnable system + + Flexible and customised warehouse design + + Approximately 80% space saving when handling empties + + Can be individually adapted to all customer requirements 46

47 GEBHARDT Intainer are available in any dimensions required. Intainer Intainer (e.g.: 1100 x 1360 x 1440 mm) Returnable system with high compaction for storage of all types of goods. Goods can be stored with or without a pallet Ideal solution for block storage or shelving replacement Top-Intainer (nestbar) (e.g.: 1400 x 1360 x 2400 mm) Inverted Intainer for no-load stacking of two loaded pallets Economical solution for doubling of storage space Open bottom makes it possible to drive in pallet at floor level with fork lift Intainer for BigBags (e.g.: 1200 x 1110 x 1420 mm) Intainer with head frame for storing big bags, with four-point suspension Easy placement using a forklift truck Enables direct supply to production 47

48 Racks for rolls GEBHARDT racks for rolls are proven systems that provide efficient and safe handling when storing rolls. Due to the high compaction of empties and ease of transport, these systems are the optimal load carriers for all types of rolls. Whether rolls are inserted loosely, on supporting tubes or slings, racks for rolls can be individually adapted to the designated purpose. It is even possible to store rolls with different roll width in one rack, using an adjustable mounting fixture. YOUR BENEFITS AT A GLANCE + + Optimal protection of roll against damage + + Can be integrated into automated processes + + Can be individually adapted to all customer requirements 48

49 GEBHARDT racks for rolls are available in any dimensions required. Racks for rolls Rack for rolls (rigid) (e.g.: 1200 x 1000 x 1150 mm) Stackable rack for round goods, such as rolls or coils Safe transport of pressure sensitive goods Entry is possible on four sides by all commonly used industrial trucks Rack for rolls (nestable) (e.g.: 1220 x 800 x 910 mm) Metal rack with high compaction for storage and transport of rolled goods Nesting mechanism saves approximately 80% of space during transport of empties Secure stacking using stacking pins Rack for rolls (foldable) (e.g.: 1790 x 1220 x 1050 mm) Foldable metal rack with supporting tube that can be placed in different positions Suitable for multiple rolls Entry is possible on four sides by all commonly used industrial trucks 49

50 Rack for rolls Rack for rolls (adjustable) (e.g.: 1440 x 1170 x 1220 mm) Folding metal rack with adjustable slides to accommodate cores of a wide range of rolled goods Suitable for different core diameters and lengths Suitable for all common industrial trucks as well as roller and chain conveyors Rack for rolls with inner support sling (e.g.: 1420 x 850 x 980 mm) Stackable metal rack for horizontal storage of pressure sensitive rolled goods Foldable posts allow space-saving storage of empties Easy and secure stacking using stacking pins 50

51 Racks for long sized goods GEBHARDT racks for long sized goods are proven solutions for the safe handling of a wide range of long goods. They are used for in-house interim storage, as well as for external deliveries and offer maximum flexibility in warehouse design. The special design versions are tailored to individual customer requirements and guarantee a high level of stability. The racks for long sized goods ensure reliable and economic operation in the entire logistics process. YOUR BENEFITS AT A GLANCE + + Optimal protection of easily damaged long goods + + Flexible and customised warehouse design + + Can be individually adapted to all customer requirements 51

52 GEBHARDT racks for long sized goods are available in any dimensions required. Racks for long sized goods Rack for long sized goods (nestable) (e.g.: 6030 x 800 x 750 mm) Optimum product protection with plastic pads on posts and supporting surface Nestable, resulting in high compaction of empties Ideal for block and shelf storage Rack for long sized goods (removable posts) (e.g.: 6010 x 750 x 550 mm) Storable posts allow increased compaction of empties Posts with plastic coating for protection of loaded goods Easy loading possible from all sides Rack for long sized goods (can be partitioned) (e.g.: 6160 x 780 x 760 mm) Closed floor construction for secure storage of sensitive cargoes Rack suitable for loading with crane, with separate loading area due to removable posts Removable posts and side panels for high compaction of empties 52

53 Racks for long sized goods Rack for long sized goods (foldable) (e.g.: 6090 x 800 x 840 mm) Folding mechanism, resulting in high compaction of empties No loose parts during transport of empties Ideal for block storage as it can be stacked and loaded with a crane Rack for long sized goods (telescopic) (e.g.: x 800 x 600 mm) Rack can be adjusted to length of loaded goods Nestable, resulting in high compaction of empties Ideal for block storage as it can be stacked and loaded with a cranet Wooden rack for long sized goods (e.g.: 6000 x 790 x 660 mm) Economical one-way solution made from wood, a sustainable raw material Ideal for block storage as it can be stacked Suitable for export due to optional IPPC treatment 53

54 Special load carriers GEBHARDT special load carriers are used where standard carriers reach their limitations. Developed for special applications, they are customised to suit individual customer processes down to the smallest detail. In-depth industry know-how is required, in particular when such demanding goods and processes are involved. GEBHARDT consider itself to be an industry specialist, and has many years of experience in the field of special load carriers. YOUR BENEFITS AT A GLANCE + + Specially developed for the logistic processes of the customer % adapted to the individual process + + Many years of experience in the construction of special 54

55 GEBHARDT special load carriers are available in any dimensions required. Special load carrier Shelf board (e.g.: 2500 x 1600 x 150 mm) Special load carriers for automatic conveyor systems for space-saving storage of parts in the storage bay Slip-resistant supporting surface for a wide range of goods Low installation height and deflection Modular load carrier (MLC) (e.g.: 1200 x 790 x 990 mm) Modular container attachment with separation of external and internal container for high flexibility Quick payback as basic modules are reusable and interiors can be changed easily Different versions possible, e.g. pull-outs, cantilever arms, folding floors, pocket systems, etc. Tray rack (e.g.: 1200 x 1000 x 1000 mm) Extremely heat-resistant rack with pull-out shelves and central locking system for security Access to individual levels is possible at any time Rack height individually selectable Cashnote container (e.g.: 1070 x 880 x 1270 mm) Durable, returnable transport container with variable interior High-quality workmanship and high dimensional stability Highest level of product safety due to coated, smooth interior surfaces 55

56 Special load carriers Metal container for sensitive goods (e.g.: 900 x 1100 x 1890 mm) Metal container for the transport of sensitive goods, protected against dust and splashing water Protection against unauthorised access by lead sealing Interior can be customised Special load carrier for mirrors (e.g.: 1620 x 1140 x 1890 mm) Economical hybrid solution made of wood and metal, e.g. for worldwide returnable shipping of mirrors Optimum all-round protection for loaded goods Low transport costs for return of empties as they can be dismantled Cable drums and cable spools (e.g.: Ø mm) Weather-resistant returnable solution for transport and storage of cables in a wide range of diameters and lengths 100% recyclable Suitable for automatic winding by robot 56

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60 Product catalogue industry - status March 2015 GEBHARDT Logistic Solutions GmbH Fruehlingstrasse Cham Germany Phone: / Fax: / info@gebhardt.eu