Pipeline Surveyor Certification 102

Transcription

1 Pipeline Surveyor Certification 102 Pipeline & Hazardous Materials Safety Administration (PHMSA) Regulations plotting experience. charting the future. Learning Objectives Upon Completion of this class, students will: know which PHMSA rules apply to pipeline surveying; understand why the rules are important; especially the concept of traceable, verifiable, and complete; and be able to apply the rules to pipeline surveying work. San Bruno, California 1

2 San Bruno, California Class Topics Topic 1 49 CFR Topic 2 49 CFR Topic 3 49 CFR Topic 4 49 CFR Topic 5 49 CFR Topic 6 49 CFR Topic 7 49 CFR Topic 8 49 CFR Topic 9 49 CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic One 49 CFR In general, title 49 of the Code of Federal Regulations focuses on pipeline safety. In particular the regulation states, This part prescribes minimum safety requirements for pipeline facilities and the transportation of gas, including pipeline facilities and the transportation of gas within the limits of the outer continental shelf To address these safety requirements, PHMSA created a list of definitions and codified them in section.3. 2

3 NO. DESCRIPTION DATE RICHLAND, MILLWOOD, & WILLS TOWNSHIPS GUERNSEY COUNTY OHIO BS DN DWG. NO. REV CFR There are thirty seven key terms and definitions used in title 49. The terms include, but are not limited to these important definitions: Customer Meter; Distribution Line; Gathering Line; Maximum Allowable Operating Pressure (MAOP); Line Section; Service Line Specified Minimum Yield Strength (SMYS); and Transmission Line. Topic Two 49 CFR This section classifies pipeline locations. There are four classifications used in title 49. I. Any location with 10 or fewer buildings intended for human occupancy II. Any location with more than 10 but fewer that 46 buildings intended for human occupancy; III. Any location with 46+ building intended for human occupancy or where a pipeline lies with 100 yards of a building or well-defined outside area and is used with certain frequency; and IV. Any location with buildings of 4+ above ground stories are prevalent. Class Study - Example CLASS LOCATION DETERMINATION CLASS STUDY TITLE SHEET 1" = 1000' TS 1 /14 3

4 Class Study Example Topic Three 49 CFR Government & industry provide many resources and additional guidelines the Code of Federal Regulations incorporates throughout title 49 by reference. Those resources are outlined at 49 CFR Topic Four 49 CFR Is a gathering line regulated? The determining factors are: Whether the line is Type B: Metallic and the MAOP produces a hoop stress of less than 20 percent of SMYS. If the stress level is unknown, an operator must determine the stress level according to the applicable provisions in subpart C of this part; or Non-metallic and the MAOP is 125 psig (862 kpa) or less. or Whether the line is Type A: Metallic and the MAOP produces a hoop stress of 20 percent or more of SMYS; or Non-metallic and the MAOP is more than 125 psig (862 kpa) 4

5 49 CFR Type Feature Area Safety Buffer A Metallic and the MAOP produces a hoop stress of 20 percent or more of SMYS. If the stress level is unknown, an operator must determine the Class 2, 3, or 4 location (see stress level according to the applicable section 192.5) provisions in subpart C of this part. Non metallic and the MAOP is more than 125 psig (862 kpa). None B Area 1. Class 3 or 4 location. Area 2. An area within a Class 2 location the operator Metallic and the MAOP produces a determines by using any of the following hoop stress of less than 20 percent of three methods: (a) A Class 2 location. (b) SMYS. If the stress level is unknown, An area extending 150 feet (45.7 m) on an operator must determine the each side of the centerline of any continuous 1 mile (1.6 km) of pipeline and stress level according to the applicable including more than 10 but fewer than 46 provisions in subpart C of this part. dwellings. (c) An area extending 150 feet Non metallic and the MAOP is 125 (45.7 m) on each side of the centerline of psig (862 kpa) or less. any continuous 1000 feet (305 m) of pipeline and including 5 or more dwellings If the gathering line is in Area 2(b) or 2(c), the additional lengths of line extend upstream and downstream from the area to a point where the line is at least 150 feet (45.7 m) from the nearest dwelling in the area. However, if a cluster of dwellings in Area 2 (b) or 2(c) qualifies a line as Type B, the Type B classification ends 150 feet (45.7 m) from the nearest dwelling in the cluster. Topic Five 49 CFR Determining What Requirements Apply to Gathering Lines This is important for surveyors because for example - if the gathering line is Type B and metallic, a pipeline operator must: Install and maintain line markers according to the requirements for transmission lines in Topic Six 49 CFR General Construction Requirements for Transmission Lines and Mains: Compliance with Specific Standards This regulation simply states, Each transmission line or main must be constructed in accordance with comprehensive written specifications or standards that are consistent with this part. 5

6 49 CFR These specifications or standards include, but are not limited to the following topics. 1. Inspections 2. Repairs of Steel Pipe 3. Repairs of Plastic Pipe 4. Bends & Elbows Topic Seven 49 CFR Inspection In General Each transmission line and main must be inspected to ensure that it is constructed in accordance with this subpart. An operator must not use operator personnel to perform a required inspection if the operator personnel performed the construction task requiring inspection. Nothing in this section prohibits the operator from inspecting construction tasks with operator personnel who are involved in other construction tasks. Topic Eight 49 CFR Inspection of Materials Each length of pipe and each other component must be visually inspected at the site of installation to ensure that it has not sustained any visually determinable damage that could impair its serviceability. 6

7 Topic Nine 49 CFR Protection from Hazards (a) The operator must take all practicable steps to protect each transmission line or main from washouts, floods, unstable soil, landslides, or other hazards that may cause the pipeline to move or to sustain abnormal loads. In addition, the operator must take all practicable steps to protect offshore pipelines from damage by mud slides, water currents, hurricanes, ship anchors, and fishing operations. (b) Each above ground transmission line or main, not located offshore or in inland navigable water areas, must be protected from accidental damage by vehicular traffic or other similar causes, either by being placed at a safe distance from the traffic or by installing barricades. (c) Pipelines, including pipe risers, on each platform located offshore or in inland navigable waters must be protected from accidental damage by vessels. Topic Ten 49 CFR Installation of Pipe in a Ditch (a) When installed in a ditch, each transmission line that is to be operated at a pressure producing a hoop stress of 20 percent or more of SMYS must be installed so that the pipe fits the ditch so as to minimize stresses and protect the pipe coating from damage. (b) When a ditch for a transmission line or main is backfilled, it must be backfilled in a manner that: (1) Provides firm support under the pipe; and (2) Prevents damage to the pipe and pipe coating from equipment or from the backfill material. (c) All offshore pipe in water at least 12 feet (3.7 meters) deep but not more than 200 feet (61 meters) deep, as measured from the mean low tide, except pipe in the Gulf of Mexico and its inlets under 15 feet (4.6 meters) of water, must be installed so that the top of the pipe is below the natural bottom unless the pipe is supported by stanchions, held in place by anchors or heavy concrete coating, or protected by an equivalent means. Pipe in the Gulf of Mexico and its inlets under 15 feet (4.6 meters) of water must be installed so that the top of the pipe is 36 inches (914 millimeters) below the seabed for normal excavation or 18 inches (457 millimeters) for rock excavation. Topic Eleven 49 CFR Section is the initial paragraph of: title 49 chapter 192 subpart B This subpart prescribes minimum requirements for the selection and qualification of pipe and components for use in pipelines. 7

8 Topic Twelve 49 CFR Materials for pipe and components must be: (a) Able to maintain the structural integrity of the pipeline under temperature and other environmental conditions that may be anticipated; (b) Chemically compatible with any gas that they transport and with any other material in the pipeline with which they are in contact; and (c) Qualified in accordance with the applicable requirements of this subpart. Topic Thirteen - 49 CFR This section addresses the required specifications of new and used steel pipe before they can be used in a pipeline project. Effective surveyors should know as much as possible about a project s materials and purpose. Topic Fourteen 49 CFR Underground [Facility] Clearance[s] Anything (clearance) less than 12 inches must be flagged. Any deviation from a, b, c, or d should be addressed or flagged by a surveyor. If you see it, you own it! 8

9 Topic Fifteen - 49 CFR This section addresses the depth of cover a pipe must have depending on its location. Pipe Location Normal Soil Consolidated Rock Class 1 Location 30 or 762mm 18 or 457mm Class 2,3,4 Location 36 or 914mm 24 or 610mm Drainage Ditches of Public Roads & RR Crossings 36 or 914mm 24 or 610mm Topic Sixteen 49 CFR This is the first section of Subpart N which addresses the Qualification of Pipeline Personnel. It is important to note that pipeline surveyors are regulated here. In relevant part, this section states: For the purpose of this subpart, a covered task is an activity, identified by an operator, that is performed on a pipeline facility and affects the operation or integrity of the pipeline. Topic Seventeen 49 CFR Qualification Programs Pipeline operators must maintain a qualification program. All operators have these programs and they are typically monitored by an outside company called Veriforce. Until this program was developed, operators did not have a specific program for their surveyors. Some pipeline operators are adopting APPS courses as a Qualification Program. Others will likely do so in the future. 9

10 Topic Eighteen 49 CFR Record Keeping Pipeline operators must keep records to demonstrate their compliance with the CFR s personnel qualification requirements. In most instances, these records are kept by Veriforce. Topic Review Topic 1 49 CFR Topic 2 49 CFR Topic 3 49 CFR Topic 4 49 CFR Topic 5 49 CFR Topic 6 49 CFR Topic 7 49 CFR Topic 8 49 CFR Topic 9 49 CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Topic CFR Test Questions Question 1: Code 49 CFR classifies four types of pipeline locations. A location is any class location unit that has more than 10 but fewer than 46 buildings intended for human occupancy. Class 1 Class 2 Class 3 Class 4 Question 2: PHMSA stands for: Pipeline & Hazardous Minimum Standards Act Pipeline & Hazardous Materials Safety Administration Pipeline & Hazardous Midsteam Safety Act Pipeline & Hazardous Maximum Security Administration 10

11 Test Questions Question 3: The maximum pressure that occurs during normal operations over a period of 1 year is known as: Maximum normal operating pressure Maximum allowable operating pressure Maximum actual operating pressure Question 4: MAOP means: Allowable Operating Pressure Minimum Maximum Municipality Test Questions Question 5: A means a pipeline that transports gas from a current production facility to a transmission line or main. Storage line Distribution line Gathering line Question 6: All gathering lines are regulated and require additional and special attention. T/F Test Questions Question 7: Regarding inspection of materials, each length of pipe and each other component must be visually inspected at the site of installation to ensure that it has not sustained any visually determinable damage that could impair its serviceability. T/F Question 8: All pipe installed in a navigable river, stream, or harbor must be installed with a minimum cover of 36 inches (1,219 millimeters) in soil. T/F 11

12 Test Questions Question 9: Procurement specifications are often a part of information that a surveyor records on any as-built project, therefore, understanding 49 CFR , Subpart B, the section called Materials is very important. T/F Question 10: Regarding underground facility clearances, anything less than inches apart from any structure must be flagged. 6 inches 12 inches 18 inches Contact Information Instructor APPS Aaron Grau info@pipelinesurveyor.org Aaron.grau@pipelinesurveyor.org