Your Single Source Provider For Material Handling Solutions and Systems

Size: px
Start display at page:

Download "Your Single Source Provider For Material Handling Solutions and Systems"

Transcription

1 Your Single Source Provider For Material Handling Solutions and Systems

2 Technology Solutions and Services Consulting Technical Business Operational Engineering Preliminary Evaluation Design & Development Project & Site Management Mechanical and Electrical Design Detail Estimates and Schedule Material Procurement Installation & Commissioning System Training Supplying Heavy Duty Chain Driven Live Roller MDR Carton Handling Equipment MDR Pallet Handling Equipment MDR Sorting Equipment Documentation AutoCAD and SolidWorks P & ID / Device Locator Diagrams Request for Proposals As Built Scope of Work Support Services 24 Hour Technical Support Field Service & Parts Support Applications Progressive Assembly Order Picking Inspection / Quality Control Picking Systems Light, Voice, RF, Monitor Material Tracking & Sortation RFID & Barcode Work in Progress Reporting Weighing, Feeding, & Manifesting Packaging WCS ( Warehouse Control Systems) Industry Experience Material Handling Distribution and logistics Static and Dynamic Storage Systems Food & Beverage Flexible Manufacturing Chemical Distribution Pharmaceutical / Medical Semi Conductor Manufacturing Mechanical Installation Conveyor & Racking Mezzanine Picking Systems

3 System Integration We are a respected solution provider of intelligent Material Handling, with Information & Data Management Services. Since 1987 we have constantly upgraded our portfolio with diverse offerings and challenging projects to many of the largest and most well known corporations worldwide. We are experienced integrators and suppliers servicing many applications from concept and design to installation and start-up. PLC - Allen Bradley, Siemens, Modicon, GE-Fanuc, Automation Direct, Panasonic, Keyence RFID Technology Escort Memory systems, Accusort RFID, Turck RFID systems Bar Code Technology Sick, Datalogic, Accusort, Keyence Networks CANopen, Devicenet, ControlNet, EtherNet, Modbus, Profibus, and Interbus. Our STRENGTH is our technical expertise with high technology products and its use in providing custom solutions for our customers. Our GOAL at Facility Functions is to be regarded as the primary source for excellence, integrity and innovation in the field of system integration. Our MISSION is to provide products and services that exceed our customers expectations by increasing their productivity, profitability, and competitive advantage. Our PHILOSOPHY revolves around people, technology, innovation, quality, and integrity. This provides us an opportunity to grow lasting, and rewarding relationships with our clients. We promise to provide a leading edge solution that is reliable, innovative, affordable, and one that improves your bottom line.

4 Class of Experience Food Packaging Lines including bag filling, wrapping, box filling. Case filling and unitizing. Stretch wrapping Systems. Stainless Steel Lifting Units. Inspection vision systems. Dairy Material Handling of drums, cartons, bottles, and pallets. Recycling Facility Distribution of multiple chemicals and waste. Manufacturing Robot Assembly cells for automated consolidation of parts. Standard and Special Conveyor Fabrication Distribution Conveyor Design & Controls for automated distribution centers. WMS integration, pallet racking and pick module design, Zone routing, pick and place light systems, packaging, sortation, radio frequency identification, barcode reading, and in-motion scaling.

5 System Integration Design to Commissioning Develop automation plan with customer involvement to meet project specifications. Complete a field survey to establish the scope, acceptance, and procedure plan. Generate concept drawings, sequence of operations, price or Bid Packages. Perform functional tests on subassemblies and complete hardware systems. Provide system integration and customer acceptance testing to meet specifications. Provide support services, i.e., on-site training, and maintenance. Remote diagnostics. 24/7 customer support. Provide complete system documentation such as updated drawings, sequence of events, and operation manuals.

6 Food Packing & Processing Design and integrate production, packaging, and distribution systems using Stainless Steel and Food Grade equipment. Bulk Ingredient Feed and Weight Carton Lifts Bucket Elevations Food Grade Cleated Belts C O N V E Y O R S

7 Recycling Created a team that focuses their effort on all types of Secure Information Destruction-including E-Scrap (a.k.a. Product Destruction, and shred truck integration. Shredder Feed (paper, books, wood) Medical waste, Chip Handling Foundry Applications Spring Manufacturing Wood Pallet Production Cardboard Manufacturing & Recycling Stamping and Punch Press Class Cullet Handling Printing Scrap Handling Baler Feed Applications

8 Distribution Tote stocking, tote picking, case picking, packing, and shipping sortation. RFID or bar code equipped totes allow tote direction at each zone and decision point. Multi-tote order consolidation at packing. Tote tracking logs confirm pick zone attendance. CAN bus based intelligent I/O, motor controllers, and intelligent sensor/ actuators. Ethernet connectivity to RFID/ bar code readers, scales, and data entry stations. Tote tracking logs confirm pick zone attendance. In-motion weighing and scanning for shipping sortation and carrier manifest- Pick to Light, and Voice Activated Picking Systems and Pick Carts

9 Distribution Multi Level Pick Modules, Carton and Pallet Flow Racks. Low voltage Motorized Drive Roller Conveyors Lineshaft Conveyors and Sortation Equipment Two or Three Strand Chain Conveyors. And Transfers Low Voltage Chain Driven Live Roller Conveyor Fluid Truck Loading Incline/Decline Belts. High Speed Induction Belts. Trash Take Away Belts.

10 Custom Manufactured Hopper Take Away Belts for Bulk Handling. Accumulation and Turntables Box Flap Opener Two or Three Strand Chain Implementation Services Customized system engineering and design, derived from a standard set of experience-proven functionalities On-site installation of system elements and low voltage cabling On-site commissioning and testing Comprehensive documentation package C O N V E Y O R S

11 Flexible Manufacturing Multi-line, power and free, progressive assembly conveyor systems Precise power chain speed control Carrier identification and tracking for: failure tracking, work-station equipment setup, empty carrier sortation, and flexible manufacturing Assembly station support for subsystem interfacing of robots and other automated process equipment And on system with a variety of operator input devices and visual and audible output Low voltage control Modular hardware design

12 CAD Capabilities Experience with Intelligent Conveying, Warehousing, Order Processing applications. Complete system documentation CAN bus networks & Field Device Diagrams Electrical Diagrams, and process sequence Control System Architecture Updating of Redlines, or Redraws from existing hand drawings or sketches. Provide conversions to a full, compatible CAD format from existing vendor drawings.

13 Installation Services We are experienced with both Electrical and Mechanical installation with our own crews and project managers combined with affiliations throughout the country. Crews are licensed, and insured. Correct functional installation; taking into consideration external electrical noise, voltage drop, and grounding requirements. Our installation teams come to your site with the necessary tools, components, drawings and device programming equipment so your system can be commissioned on time. We do not leave until the job is complete.

14 System Video s See Website for Videos

15