a Dromont company A DROMONT COMPANY

Size: px
Start display at page:

Download "a Dromont company A DROMONT COMPANY"

Transcription

1

2 A DROMONT COMPANY WE TAKE PRIDE IN THE TECHNICAL FLEXIBILITY OF OUR SCIENCE-BASED ORGANIZATION TO PROVIDE LEADING-EDGE SOLUTIONS IN SINERGY WITH DROMONT, WE DESIGN AND ENGINEER COMPLETE PRODUCTION PLANTS Dromont HQ

3 2 3 FAMILY ENTERPRISE VALUES ENHANCE COMEC AS PART OF DROMONT. IN A FAMILY BUSINESS PASSION CAN BE A UNIQUE SOURCE OF STRENGHT. MULTI-GENERATIONAL THINKING PROVIDES AN UNRIVALLED COMPETITIVE EDGE. PROFESSIONAL MANAGERIAL SKILLS ARE KEY FACTORS TO SUPPORT LONG TERM VISION. Mario Drocco Board Member Engineering & Operations Sandra Brangero Board Member Software & Automation Luca Drocco Board Member Finance & Sales

4 4 5 THE COMEC WAY UNIQUE SOLUTIONS FOR OVER 40 YEARS. RESEARCH AND DEVELOPMENT AS WELL AS TIGHT COOPERATION WITH OUR CUSTOMERS REPRESENT THE COMEC WAY OF DOING BUSINESS. WET AND DRY MATERIAL HANDLING AND STATE-OF-THE-ART AUTOMATION ALLOW US TO DELIVER TURN-KEY PROJECTS IN EVERY PART OF THE WORLD. Comec HQ

5 6 7 MARKETS OF APPLICATION SOLUTIONS Plant Engineering Software & Automation Dry components handling systems Wet components handling systems Mixing Paint & Ink Building Ceramic Automotive Marine Aerospace Pigging systems Tinting & Labelling Filling Packaging Food Packaging Cosmetics Pharmaceuticals Adhesives Electronics

6 8 9 ENGINEERING KNOWLEDGE Concept Engineering Powders Handling Wet Components Handling Mixing and Dispersing Packaging The new century paintmakers ask for lean manufacturing and short production lead time. Dromont and Comec first analyze your market and then define your plant KPI - Key Performance Indicators. We provide you with cutting edge technologies. Comec s product portfolio includes concept engineering, powder transport and weighing systems, mixers and dissolvers, vertical and basket mills, filling lines and palletizers.

7 10 11 SOFTWARE & AUTOMATION In house software department consists of internal programming engineers working on updating our software platform to the latest innovations as well as integrating our machines into the customer s Enterprise Resource Planning. These features include: integrated lab & batch processing, remote diagnosis & support, system architecture, multiple PLC programming, baseline and advanced automation and complete plant process control.

8 12 13 DRY COMPONENT HANDLING SYSTEMS Pneumatic & Vacuum Conveying Aeromechanical Conveying Mechanical Conveying Low residue and self cleaning equipment Contamination-free and Dust-free technology Accurate weighing

9 14 15 WET COMPONENT HANDLING SYSTEMS Self cleaning oriented technology Flexibility in batch management Gravimetric and volumetric dosing concepts Serviceability

10 16 17 MILLING RANGE Self Cleaning in-line mill MECMILL New generation basket mill SMARTMILL High milling yeald MICRONET Basket mill VARIMILL

11 18 SMARTMILL INNOVATIVE PATENTED MILLING 19 Comec s revolutionary immersion mill as multiple batch sizes ( litres) and models ( HP) Revolutionary basket mill Forced recirculation inside milling chamber 70% less microbeads 80% reduced cleaning time Patented technology Inner temperature control

12 20 MICRONET THE ORIGINAL PATENTED MILL 21 Two-in-one dispersion and grinding process: Micronet is the original design and has been manufactured in over unites. Models capacity: litres. No predispersion needed two-in-one dispersion and grinding process Recirculation process control Timing management system saving cycle High repeatability between formulas More than 3000 units sold Patented technology

13 22 23 MIXING RANGE Free-standing and trolley-mounted agitators AP / APC Free-standing and wall-mounted agitators-dispersers ADP / ADM Dispersers with speed variation DC Single or dual-shaft slow mixers-dispersers DCL / DCLV

14 24 25 HIGH POWER DISPERSION Full automation and control system TRIPLE SHAFT MD DISPERSERS Vacuum ex-proof version DUAL SHAFT MD DISPERSERS Lid-up disperser with automatic powder and liquid feeding MD DISPERSERS Automatic cleaning MD DISPERSERS

15 26 27 ROTOR-STATOR INNOVATIVE DISPERSING Born to increase efficiency and fastness when making a powder slurry, our revolutionary high speed dispersing technology works according to the rotor-stator-principle. The continuous inline dispersion - thanks to its combined effect of different particle reduction - achieved a high shear gradient and a very fine distribution of solid particles (suspensions) and liquids (emulsions). This innovative system is simple to install and offers an easy integration into the existing process and a large range of applications thanks to frequency inverter.

16 28 LAB EQUIPMENT 29 Laboratory agitators Laboratory butterfly mixers Vacuum turbo-emulsifiers AP - LAB DCL - LAB CVM Electronic laboratory milling and dispersing (10 different tools) VARITEST Forced recirculation mill MICROLAB

17 30 31 COLORMEC IN-PLANT TINTING SYSTEMS In-batch Dispensing Dispensing machines with multiple head designs each available with up to 100 valves, capable of producing portable containers, IBCs and drums. These machines are designed using multiple scale integration to allow for high volume and high accuracy production all in one machine. In-can Dispensing Comec produces dispensing machines that dose all the components into empty cans and/or pails. These containers also function as the final shipping container. This allows for rapid, low waste and low cost manufacturing of custom products without the need to carry finished goods inventory. This technology integrates complete handling lines including labelling, agitation and palletizing.

18 32 33 PIGGING SYSTEMS Pigging technology is a must in today s efficient cleaning technology for pipes when switching from batch to batch without loosing time and avoiding product loss. Main advantages arising from pig cleaning system - beside the no product loss - are the increased productivity and reduced downtime during product change, the environment friendly cleaning system, with less rinsing agents and less product waste, and contamination-free guarantee in the pipelines, thanks to integrated pigging system with CIP cleaning processes. 01 Cleaning Station 02 Hub 03 Manifold 04 Launch Station 05 Pigging detail 06 Dissolvers

19 34 FILLING LINES Labelling 02 Filling 03 Lidding 04 Cartooning 05 Box sealing 06 Output buffer

20 36 37 INTEGRATED PRODUCTION LINE Automatic filling and packaging lines Volumetric/Gravimetric Remotely controlled and serviceable In-line labelling Automatic cleaning Cartooning Palletizing Wrapping-hooding

21 38 39 AUXILIARIES Pressure-type trolley-mounted filters VELOCE Self cleaning pressure-type trolley-mounted filters FAS CAR Extruders for high viscous products packaging PRESS - PLATE 26 types of impellers IMPELLERS

22 40 41 EX-PROOF ATEX ZONE 0 Comec is one of the few global producers to hold the ATEX ZONE 0 by virtue of certificate EX II 1/2 GC IIB T4, confirming the supply of plants and machinery with Zone 0 certification under CE ATEX Directives.

23 42 43 GLOBAL NETWORK 30 MINUTES RESPONSE GUARANTEE Comec offers world wide service through its network and via the latest remote control technologies. By providing tele-assistance, on-site service and preventative maintenance packages, our customer feels secure anywhere in the world according to his needs. Extended warranty possibilities are also available in flexible options, based on the machine and its usage. Tele-assistance provides the customer with instant support for the machine. Comec can assist the customer with any type of software, mechanical, or training problem. This service is provided in 30 minutes or less with over 97% rate of problem solving using this method. The preventative maintenance package gives the customer complete security in the operation of the machine. Comec provides regular on-site inspections during which time all aspects of the machine are checked and evaluated.

24 COMEC SRL VIA CONSOLINI, CANOSSA ITALY T DROMONT S.P.A. VIA BORZONE, GRINZANE CAVOUR (CN) ITALY T Dromont Japan Co. Ltd JAPAN Dromont Eastern Europe Sp. z o.o. POLAND Dromont China CHINA Dromont Corp. UNITED STATES OF AMERICA Comec, Production site, Italy

25