Order Information. Technical Data. Dimensions. Roller Conveyors Key Elements RM 6007 Lift

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1 Interroll Lift RM 6007 Technical Data General technical data Max. load capacity 150 kg Stroke velocity ~0.20 m/s Ambient temperature -5 to +40 C Max. stroke height 1,000 mm Start-up position 2 Lifting column 200 x 80 mm (Aluminium profile) Drive Drive medium Pneumatic cylinder (Manufacturer: Festo) Piston diameter 100 mm Air pressure 6.0 bar 700 The lifting station consists of a column construction and a carriage on which a roller conveyor is mounted. The carriage is equipped with flanged rollers that are supported by robust aluminium profiles in the frame construction. A cylinder pneumatically raises and lowers the lift truck. Order Information The module is fully assembled, including sensors, but is not electrically cabled Cable-drag is pre-installed Please request safety fence and safety elements separately Please request pneumatic valves separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Carriage is powder-coated (in yellow RAL 1021) Please create the reference number with the following configurator Lifting height Number of Start-up positions Minimum travel distance FH1 Maximum travel distance FH2 Width of mounted conveyor BB Weight incl. conveying element in kg Special S Roller Conveyors Key Elements RM 6007 Lift Scope of supply Configurator If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: This reference number stands for Interroll Lift RM 6007 with a lifting height of 800 mm, 2 approach positions, a minimum travel distance FH1 of 400 mm, a maximum travel distance FH2 of 1,200 mm, a mounted conveying installation width BB of 500 mm and a weight including conveying element of 100 kg. Order example FH1 GH BB FH2 Clearance FH1 Lower level dimension FH2 Upper level dimension GH Installed height BB Width of mounted conveyors 310 to 1,210 mm (when using Interroll modules) Min. 300 mm FH1 + stroke height FH mm Max. 1,300 mm 80 Overview of Key Elements p. 62 Belt Conveyors p. 86 Accessories p

2 Interroll Lift RM 6008 Technical Data General technical data Max. load capacity 200 kg Stroke velocity 0.10 to 1.0 m/s Ambient temperature -5 to +40 C Max. stroke height 11,000 mm Start-up position Min. 2 Lifting column 200 x 80 mm (Aluminium profile) Drive Motor type Worm gear motor with brake, frequency regulation on site Rated voltage 400 V / 50 Hz / 3 phase Max. electrical power 2.2 kw Drive medium Toothed belt 800 This vertical conveyor consists of a column construction and a carriage upon which conveyor components can be mounted. Lifting motion is by two toothed belts. The drive is located at the top. Order Information The module is fully assembled, including sensors, but is not electrically cabled Energy chain is pre-installed Please request safety fence and safety elements separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Carriage is powder-coated (in yellow RAL 1021) Please create the reference number with the following configurator Lifting height Number of Start-up positions Minimum travel distance FH1 Maximum travel distance FH2 Width of mounted conveyor BB Lifting speed in m/s Weight incl. conveying element in kg Special If you require a non-standard model, add an ``S to the end and describe your requirements. S Roller Conveyors Key Elements RM 6008 Lift Scope of supply Configurator Example for a reference number: This reference number stands for Interroll Lift RM 6008 with a lifting height of 3,000 mm, 2 approach positions, a minimum travel distance FH1 of 500 mm, a maximum travel distance FH2 of 3,500 mm, a mounted conveying installation width BB of 500 mm, a lifting speed 0.2 m/s and a weight including conveying element of 100 kg. Order example FH1 GH BB FH2 Clearance 310 to 1,210 mm (when using Interroll modules) FH1 Lower level dimension Min. 500 mm FH2 Upper level dimension FH1 + stroke height GH Installed height FH mm (max. 12,000 mm) BB Width of mounted Max. 1,300 mm conveyors Note: the upper part of the lifting station must be supported on-site above a construction height of 4,000 mm. 82 Overview of Key Elements p. 62 Belt Conveyors p. 86 Accessories p

3 Interroll Roller Chute RM 5540 The roller runway receives products diverted from a sorter or conveyor line and transfers these at a decline of 6 to 12 to the pickup position. The products are simultaneously buffered. Roller chutes are typically used as sorter destinations. Roller Conveyors RM 5540 Roller Chute Technical Data General technical data Max. load capacity 50 kg Max. transport time 8 sec/container Ambient temperature +5 to +40 C Inclined/declined 6 to 12 gradient Suitable conveyor modules Sorter Sorting and distributing Drive Conveyor roller drive Gravity Brake Pneumatic Scope of supply: The module is fully assembled Order Information This product is designed according to the demands of your application. Please consult your Interroll customer consultant for further information. 84 Overview of Roller Conveyors p. 8 Belt Conveyors p. 86 Accessories p

4 Belt Conveyors, Belt Curves and Belt Merges Overview O v e r v i e w o f b e lt c o n v e y o r s, b e l t c u r v e s a n d b e l t m e r g e s Conveying of lightweight materials over short stretches Conveying over medium stretches Conveying over long stretches Conveying over rising or falling stretches Belt conveyors suitable for curves Belt conveyor with sealed belt surface and angled connecting edge Belt conveyor with strip belts and angled connecting edge Belt Conveyor BM 4070 Belt Conveyor BM 4081 (HD) Belt Conveyor BM 4081 (CD) Belt Conveyor BM 4081 (CD) Inclined/Declined Belt Curve BC 4608 Belt Merge BM 4130 / 4145 Strip Belt Merge BM 4430 / 4445 Drive Head drive Head drive Centre drive Centre drive Form-fit head drive on the internal or external radius of the curve, pushing is also possible Proportional drive Head drive on the straight side Conveyor length 500 to 6,000 mm 700 to 10,000 mm 1,500 to 30,000 mm 1,500 to 30,000 mm Max. load capacity Max. total load capacity 20 kg/m 50 kg/m 50 kg/m 50 kg/m 50 kg/m 50 kg/m 50 kg/m 120 kg 200 kg 550 kg 550 kg 100 kg 100 kg 100 kg Conveyor speed 0.10 to 0.50 m/s 0.10 to 1.00 m/s 0.10 to 2.00 m/s 0.10 to 2.00 m/s 0.10 to 2.50 m/s 0.10 to 2.50 m/s 0.10 to 3.50 m/s Inclined/declined Not suitable Not suitable Not suitable Max. 16 Not suitable Not suitable Not suitable Function Conveying ü ü ü ü ü ü ü Accumulation (ü) (ü) Pulsing (ü) (ü) Reversing (ü) (ü) see page 90 see page 92 see page 94 see page 96 see page 102 see page 104 see page Roller Conveyors p. 8 Accessories p

5 Straight, horizontal, head drive BM 4070 p. 90 Belt Conveyors Overview Straight, horizontal, head drive BM 4081 p. 92 Straight, horizontal, central drive BM 4081 p. 94 Belt Conveyor Straight, inclined/declined, central drive BM 4081 p. 96 Conveying solutions for all applications Can be combined with 99 Flexible and robust Interroll Belt Conveyor can be used flexibly and is adaptable thanks to a robust aluminium profile construction with longitudinal slots on the upper and lower sides (BM 4081) 99 Maintenance-free, cost-efficient and durable Interroll Celt Conveyor is dependable, maintenance-free and durable due to heavy-duty, double-layer polyester belts, high quality ball bearings and robust drive technology Belt Curves & Merges from p. 100 Intelliveyor Conveyor from p. 10 Accumulation Conveyor from p. 46 Non-Driven Conveyor from p. 52 Key Elements from p. 62 Accessories from p Gentle material transport with low noise With polymer-coated timber panel as slider bed (BM 4081) 99 Plug and play Ready for installation and use with pre-assembled modules, and easy, flexible mounting with aluminium profile construction 88 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

6 Interroll Belt Conveyor BM 4070 The Interroll Belt Conveyor BM 4070 is designed for the transport of plastic components and material with low weight. Belt Conveyors BM 4070 Straight horizontal Head drive CL Clearance CL Conveyor length 210 to 510 mm in 50 mm increments 500 to 6,000 mm Technical Data General technical data Max. load capacity 20 kg/m Max. total load capacity 120 kg Conveyor speed 0.10 to 0.50 m/s Inclined/declined Not suitable Ambient temperature -5 to +50 C Drive Rated voltage 230 V / 50 Hz / 1 phase 400 V / 50 Hz / 3 phase Max. electrical power 0.37 kw Motor type Shaft-mounted gear motor Diameter of drive roller 63 mm Diameter of return roller 63 mm Bearing Floating ball bearing Materials Belt 2-layer polyester fabric with PVC coating, smooth, black Slider bed Sheet steel, zinc-plated Drive/return roller Al alloy Side profile Side profile Aluminium profile, height 73 mm Side guide Aluminium profile 34 x 34 mm, height 80 mm (model without side guide possible) Order Information The module is fully assembled Please order support stands separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Please create the reference number with the following configurator Clearance 210 to 510 Side guide 0 (without) 80 Load capacity in kg/m Max. 20 Special S Conveyor length CL Conveyor speed in m/s Drive position 500 to 6, Left hand Right hand LH RH If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: LH-10 This order number stands for Interroll Belt Conveyor BM 4070 with a clearance 510 mm, a conveyor length CL of 3,000 mm, without side guide, a conveyor speed of 0.2 m/s, the drive position on the left side and a load capacity of 10 kg/m. Scope of supply Configurator Order example Accessories Support stands, see from p Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

7 Interroll Belt Conveyor BM 4081 (hd) The Interroll Belt Conveyor BM 4081 (Head Drive) is especially suitable for transporting boxes, containers, unit loads etc. Belt Conveyors BM 4081 Straight horizontal Head Drive + 90 CL Clearance CL Conveyor length 310 to 1,010 mm in 50 mm increments 700 to 10,000 mm Technical Data General technical data Max. load capacity 50 kg/m Max. total load capacity 200 kg Conveyor speed 0.10 to 1.00 m/s Inclined/declined Not suitable Ambient temperature -5 to +50 C Drive Rated voltage 230 V / 50 Hz / 1 phase 400 V / 50 Hz / 3 phase Max. electrical power 0.75 kw Motor type Shaft-mounted gear motor / Drum motor Diameter of drive roller 80 mm Diameter of return roller 80 mm (other diameters on request) Bearing Flange bearing (above 0.80 m/s) Floating ball bearing (up to 0.79 m/s) Materials Belt 2-layer polyester fabric with PVC coating, smooth, black Slider bed Timber panel, plastic-coated (Other slider beds on request) Drive/return roller Al alloy Side profile Side profile Aluminium profile, height 120 mm Side guide Folded aluminium sheet, height 80 mm (model without side guide possible) Order Information The module is fully assembled Please order support stands separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Please create the reference number with the following configurator Drive type Head drive HD HD Clearance 310 to 1,010 Conveyor length CL 700 to 10,000 Side guide 0 (without) 80 Conveyor speed in m/s Special S Load capacity in kg/m Max. 50 Drive position Left hand Right hand Drum motor If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: 4081-HD LH-30 This order number stands for Interroll Belt Conveyor BM 4081 with head drive, a clearance 610 mm, a conveyor length CL of 3,000 mm, a side guide of 80 mm, a conveyor speed of 0.5 m/s, the drive position on the left side and a load capacity of 30 kg/m. Accessories Interroll Support Stands RM 5704, see p. 112 LH RH BD Scope of supply Configurator Order example 92 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

8 Interroll Belt Conveyor BM 4081 (CD) The BM 4081 (Center Drive) Belt Conveyor is especially suitable for transporting boxes, containers, unit loads etc. on long lengths. Belt Conveyors BM 4081 Straight horizontal Centre Drive + 90 CL Ø ¹/³ ²/³ Clearance CL Conveyor length 310 to 1,010 mm in 50 mm increments 1,500 to 30,000 mm Order Information Technical Data General technical data Max. load capacity 50 kg/m Max. total load capacity 550 kg Conveyor speed 0.10 to 2.00 m/s Inclined/declined Not suitable Ambient temperature -5 to +50 C Drive Rated voltage 230 V / 50 Hz / 1 phase 400 V / 50 Hz / 3 phase Max. electrical power 3.00 kw Motor type Shaft-mounted gear motor / Drum motor Diameter of drive roller 132 mm Diameter of return roller 80 mm (other diameters in request) Bearing Flange bearing (above 0.80 m/s) Floating ball bearing (up to 0.79 m/s) Materials Belt 2-layer polyester fabric with PVC coating, smooth, black Slider bed Timber panel, plastic-coated (Other slider beds on request) Drive/return roller Al alloy Side profile Side profile Aluminium profile, height 120 mm Side guide Folded aluminium sheet, height 80 mm (model without side guide possible) Module is fully assembled (to max. CL = 10,000 mm) Please order support stands separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Please create the reference number with the following configurator Drive type Centre drive CD CD Clearance 310 to 1,010 Conveyor length CL 1,500 to 30,000 Side guide 0 (without) 80 Conveyor speed in m/s Load capacity kg/m Special Max. 50 S Drive position Left hand Right hand Drum motor If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: 4081-CD LH-30 This order number stands for Interroll Belt Conveyor BM 4081 with central drive, a clearance 610 mm, a conveyor length CL of 3,000 mm, a side guide of 80 mm, a conveyor speed of 0.5 m/s, the drive position on the left side and a load capacity of 30 kg/m. Accessories Interroll Support Stands RM 5704, see p. 112 LH RH BD Scope of supply Configurator Order example 94 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

9 α α α α Interroll Belt Conveyor BM 4081 (CD) Inclined/Declined The BM 4081 Inclined/Declined (Center Drive) Belt Conveyor is especially suitable for transporting boxes, containers, unit loads etc. on inclines and declines. Belt Conveyors BM 4081 Straight Inclined/Declined + 90 Ø CL BL CL Technical Data General technical data Max. load capacity 50 kg/m Ø 132 Drive Max. total load capacity 550 kg Conveyor speed 0.10 to 2.00 m/s Inclined/declined Max. 16 Ambient temperature -5 to +50 C CL TL Materials Belt Rated voltage 230 V / 50 Hz / 1 phase 400 V / 50 Hz / 3 phase Max. electrical power 3.00 kw Motor type Shaft-mounted gear box with brake (400 V) Diameter of drive roller 132 mm Diameter of return roller 80 mm (other diameters on request) Bearing Flange bearing (above 0.80 m/s) Floating ball bearing (up to 0.79 m/s) 2-layer polyester fabric with PVC coating, grooved lengthwise, black BL CL Ø 132 Ø 132 TL Slider bed Drive/return roller Side profile Side profile Side guide Timber panel, plastic-coated Sheet steel, zinc-plated (optional) Al alloy Aluminium profile, height 120 mm Folded aluminium sheet, height 80 mm (model without side guide possible) Clearance CL Conveyor length BL Bottom length 310 to 1,010 mm in 50 mm increments 1,500 to 30,000 mm 0 / 700 / 1,000 mm TL Top length 0 / 500 / 1,000 mm T.O.B. 1 Onload height Min. 400 mm T.O.B. 2 Discharge height Max. 3,000 mm 96 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

10 Interroll Belt Conveyor BM 4081 (CD) Inclined/Declined Belt Conveyors BM 4081 Straight Inclined/Declined Scope of supply Configurator Order Information Module is fully assembled (to max. CL = 10,000 mm) Please order support stands separately Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Please create the reference number with the following configurator CD Accessories Interroll Support Stands RM 5705, see p. 114 Drive type Centre drive CD Clearance 310 to 1,010 Bottom length BL 0 (without) 700 1,000 Conveyor length CL 1,500 to 30,000 Top Length TL 0 (without) 500 1,000 T.O.B. 1 T.O.B. 2 Side guide 0 (without) 80 Incline Decline IN DE Conveyor speed in m/s Load capacity kg/m Max. 50 Drive position Left hand Right hand Special S LH RH If you require a non-standard model, add an ``S to the end and describe your requirements. The BM 4081 Incline and Decline Conveyor is also available with head drive on request. Order example Example for a reference number: 4081-CD IN-0.3-LH-10 This order number stands for Interroll Belt Conveyor BM 4081 with central drive, a clearance 610 mm, a conveyor length CL of 5,000 mm, without bottom length BL, a top length TL of 500 mm, an onload height T.O.B. 1 of 600 mm, a discharge height T.O.B. 2 of 1,500 mm, an inclined direction of travel, a conveyor speed of 0.3 m/s, the drive position on the left side and a load capacity of 10 kg/m. 98 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

11 Belt Curve BC 4608 p. 102 Belt Curves and Belt Merges Overview Belt Merge BM 4130 / 4145 p. 104 Belt Merge BM 4430 / 4445 p. 106 Belt Curves & Merges Conveying solutions for all applications 99 Space-saving and flexible Interroll Belt Curves and Belt Merges solve tasks that exceed the capabilities of straight belt conveyors. These products enable the implementation of curves in conveyor lines or angled connections to belt conveyor technology and sorters. Various angles are available. Interroll Belt Curves and Belt Merges have an extremely low top of belt height Can be combined with Roller Conveyors from p. 8 Belt Conveyors from p. 88 Sorting and Distributing from p Maintenance-free, cost-efficient and durable Interroll Belt Curves and Belt Merges are particularly cost-efficient and durable thanks to their specific drive concepts 99 Gentle material transport Interroll Belt Curves and Belt Merges gently transport light to heavy goods with a speed of up to 2.5 m/s 99 Easy to use Interroll products are ready for installation with ready-to-use modules that can be integrated simply in a wide variety of conveyor lines 100 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

12 Interroll Belt Curve BC 4608 The belt curves feature a safe, form-fit drive concept and have been designed specifically for mixed materials with a wide variety of compositions. Their top of belt height is only 160 mm, with a noise emission level of less than 64 db(a), making them one of the quietest belt curves on the market. The Belt Curve has an automatic belt tensioning device, a robust belt guide concept and an especially light and rapidly replaced belt without removal of the motor. Belt Curves and Belt Merges BC 4608 Curve Technical Data General technical data Max. load capacity 50 kg/m Max. load capacity per module 100 kg Conveyor speed 0.10 to 2.50 m/s Inclined/declined Not suitable Ambient temperature -5 to +40 C Drive Rated voltage 400 V / 50 Hz / 3 phase 460 V / 60 Hz / 3 phase Electrical power 0.37 to 2.20 kw Motor type Gear motor Diameter of drive roller 100 mm (cylindrical) Diameter of return roller 100 mm (cylindrical) Materials Belt Slider bed Side profile Height of side guide Textured surface Flame resistant in compliance with DIN EN (optional) Other surfaces on request Polymer-coated timber panel Sheet steel, 3 mm (optional) 120 mm Other side guides on request α Angle 30 / 45 / 60 / 90 / 180 IR Inner radius 800 mm (1,200 mm at 30 ) Clearance 310 to 1,510 mm in 50 mm increments Other dimensions on request T.O.B. Conveying height Max. 1,800 mm Other dimensions on request GH Installed height 160 mm Order Information The module is fully assembled Module is supplied with support stands Steel components are in the choosen RAL colour (s. configurator) prespectively zinc-plated Please create the reference number with the following configurator Angle α Inner radius IR 800 1,200 (at 30 ) Clearance 310 to 1,510 Anti-clockwise Clockwise T.O.B. Conveyor speed in m/s LH. RH 2.5 Load capacity/ module in kg Drive position Inner side IS Outer side OS Special S Side guide 120 (others on request) If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: LH OS-120-S-RALXXXX RAL RAL colour code This order number stands for Interroll Belt Curve BC 4608 with angle α of 90, an inner radius IR of 1,000 mm, a clearance 1,010 mm, anti-clockwise direction of travel, a conveying height 800 mm, a conveyor speed of 1 m/s, a load capacity of 40 kg per module, an external drive position, a side guide of 120 mm, a flame resistant belt and in colour RAL XXXX. Scope of supply Configurator Order example α GH IR 102 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

13 Interroll B e lt M e r g e B M / The belt merge is a belt conveyor with angled connecting edge of 30 or 45. This conveyor element enables the merging of two conveyor lines according to the specific angle. With use of supplementary sorting elements, belt merges also enable the separation of conveyor flows. The closed belt surface transports the material smoothly. α Angle Clearance T.O.B. Conveying height Belt Merges BM 4130 / 4145 Merge 30 / to 1,010 mm in 50 mm increments Max. 1,800 mm Other dimensions on request 500 mm See Application Notes GH Installed height Medium length Technical Data Belt Curves and Order Information General technical data Max. load capacity Max. load capacity per module Conveyor speed Inclined/declined Ambient temperature Drive Rated voltage Electrical power Motor type Diameter of drive roller Diameter of return roller, straight side Diameter of return roller, angled side Materials Belt 50 kg/m 100 kg 0.10 to 2.50 m/s Not suitable -5 to +40 C Slider bed Side profile Height of side guide The module is fully assembled Module is supplied with support stands Steel components are in the choosen RAL colour (s. configurator) prespectively zinc-plated Scope of supply Please create the reference number with the following configurator. 400 V / 50 Hz / 3 phase 1.10 to 3.00 kw Gear motor Secondary friction wheel, 226 mm 80 mm 60 mm Select the direction of travel with the following representations. Textured surface Flame resistant in compliance with DIN EN (optional) Other surfaces on request Sheet steel, 3 mm RAL Angle α 120 mm Other side guides on request Clearance Load capacity/ module in kg T.O.B. Conveyor speed in m/s Direction of travel A B C D Configurator Special S RAL colour code Side guide 120 (others on request) If you require a non-standard model, add an "S" to the end and describe your requirements. Example for a reference number: B S-RALXXXX Order example GH This order number stands for Interroll Belt Merge BM 4145 with angle α of 45, a clearance 1,010 mm, direction of travel B, a conveying height 800 mm, a conveyor speed of 1 m/s, a load capacity of 40 kg per module, α a side guide of 120 mm, a flame resistant belt and in colour RAL XXXX. 104 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

14 Interroll St r i p B e lt M e r g e B M / The belt merge is a belt conveyor with angled connecting edge of 30 or 45. This conveyor element enables the merging of two conveyor lines according to the specific angle. With the use of supplementary sorting elements, belt merges also enable the separation of conveyor flows. The conveying belt is available for especially small material units in widths of 100 mm and 50 mm. The belt merge with 120 mm has an especially low installation height. α Angle Clearance T.O.B. Conveying height General technical data Max. load capacity Max. load capacity per module Conveyor speed Inclined/declined Ambient temperature Drive Rated voltage Slider bed Side profile Height of side guide BC 4430 / 4445 Merge Order Information 50 kg/m 100 kg 0.10 to 3.50 m/s Not suitable -5 to +40 C Electrical power Motor type Diameter of drive roller Diameter of return roller, straight side Diameter of return roller, angled side Materials Belt Belt Merges 30 / to 1,010 mm in 50 mm increments Max. 1,800 mm Other dimensions on request 200 mm See Application Notes GH Installed height Medium length Technical Data Belt Curves and The module is fully assembled Please order support stands separately Steel components are in the choosen RAL colour (s. configurator) prespectively zinc-plated Scope of supply Please create the reference number with the following configurator. 400 V / 50 Hz / 3 phase 460 V / 60 Hz / 3 phase 0.37 to 1.10 kw Gear motor 80 / 120 mm 80 / 120 mm 70 mm Configurator Select the direction of travel with the following representations. Textured surface Flame resistant in compliance with DIN EN (optional) Other surfaces on request Belt width 100 mm (50 mm on request) Plastic slide profiles Angle α 30 (BM 4430) (BM 4445) mm Other side guides on request RAL Clearance 310 to 1,010 T.O.B. Load capacity/ module in kg Conveyor speed in m/s 0.1 Direction of travel 0.2. A.. B 3.5 C D Special S RAL colour code Side guide 120 (others on request) If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: B S-RALXXXX GH Order example This order number stands for Interroll Strip Belt Merge BM 4430 with angle α of 30, a clearance 1,010 mm, direction of travel B, a conveying height 800 mm, a conveyor speed of 1 m/s, a load capacity of 40 kg per module, α a side guide of 120 mm, a flame resistant belt and in colour RAL XXXX. 106 Overview of Belt Conveyors p. 86 Roller Conveyors p. 8 Accessories p

15 Accessories Overview a C C e s s o r i e s 99 When developing accessories for the Interroll Conveyor Modules, a reduction in construction effort as well as a quick integration and commissioning time was focused upon. 99 This chapter contains accessories designed for Interroll Conveyor Modules to help you to implement your logistics tasks quickly and efficiently. Support stands RM 5703 Aluminium support stand to 200 kg p. 110 RM 5704 Aluminium support stand to 300 kg with infinitely variable adjustment range p. 112 RM 5705 Steel support stand to 600 kg p. 114 Further accessories End Caps p. 116 Round Head Nuts p. 116 Profile Connectors p. 117 Power Supply p. 117 Interface Card p. 118 SPS Connection Cable p. 118 Photo Cell Kit p Roller Conveyors p. 8 Belt Conveyors p

16 Interroll Support stands RM 5703 The Interroll Support Stands RM 5703 consist of robust aluminium profile upon which the conveyor modules are mounted. The support stands are equipped with an adjustable foot and are fixed to the conveyor side frame via a top coupling bracket. Accessories RM 5703 Support Stand Order Information The module is fully assembled Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Scope of supply Please create the reference number with the following configurator Configurator Technical Data General technical data Max. load capacity Side profile Combination of profile heights left/right Number of cross members 200 kg Suitable for all profile combinations 1 with 350 to 800 mm top of roller height 2 with 800 to 1,400 mm top of roller height 3 with 1,400 to 2,000 mm top of roller height Clearance Special S 210 to 1,010 T.O.R. 350 to 2,000 If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: This reference number stands for Interroll Support Stands RM 5703 with a clearance 510 mm and a top of roller height of roller T.O.R. 700 mm. Order example ø 11 ± Clearance T.O.R. Top of roller height Adjustment range 210 to 1,010 mm 350 to 2,000 mm ±50 mm 110 Overview of Accessories p. 108 Roller Conveyors p. 8 Belt Conveyors p

17 Interroll Support stands RM 5704 The Interroll Support Stands RM 5704 support stands consist of robust aluminium profile upon which the conveyor modules are mounted. They are fixed to the conveyor side frame via a top coupling bracket and due to two nested profiles within the adjustment range infinitely telescopic. Accessories RM 5704 Support Stand Order Information The module is fully assembled With a top of roller height of T.O.R > 2,000 mm longitudinal struts should be stipulated for reasons of stability Add an ``S to the end of the reference number and describe your requirements Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Scope of supply Please create the reference number with the following configurator Configurator Technical Data General technical data Max. load capacity Side profile Combination of profile heights left/right Number of cross members 300 kg Suitable for all profile combinations 1 with 350 to 800 mm top of roller height 2 with 800 to 1,400 mm top of roller height 3 with 1,400 to 2,000 mm top of roller height Clearance 210 to 1,010 T.O.R. 350 to 2,000 Adjustment range Special S If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: Order example This reference number stands for Interroll Support Stands RM 5704 with a clearance 510 mm, a top of roller height T.O.R. 700 mm and an adjustment range of 200 mm. ø 9 60 ø 14 Clearance T.O.R. Top of roller height Adjustment range 210 to 1,010 mm 350 to 2,000 mm 50 to 400 mm 112 Overview of Accessories p. 108 Roller Conveyors p. 8 Belt Conveyors p

18 Interroll Support stands RM 5705 The Interroll Support Stands RM 5705 consist of robust steel profile upon which the conveying modules are mounted. The support stands are equipped with an adjustable foot and are fixed to the conveyor side frame via a top coupling bracket. RM 5705 is suitable for especially heavy weights and provides a very stable support of the conveyors. Accessories RM 5705 Support Stand Order Information The module is fully assembled Scope of supply With a top of roller height of T.O.R > 2,000 mm longitudinal struts should be stipulated for reasons of stability Add an ``S to the end of the reference number and describe your requirements Steel components are powder-coated (in black RAL 9005 or in grey RAL 7030) or zinc-plated Please create the reference number with the following configurator. Configurator 5705 Technical Data General technical data Max. load capacity Side profile Combination of profile heights left/right 600 kg Suitable for all profile combinations Clearance 210 to 1,010 T.O.R. 250 to 2,000 Special S Number of cross members 1 with 350 to 800 mm top of roller height 2 with 800 to 1,400 mm top of roller height 3 with 1,400 to 2,000 mm top of roller height If you require a non-standard model, add an ``S to the end and describe your requirements. Example for a reference number: Order example This reference number stands for Interroll Support Stands RM 5705 with a clearance 510 mm and a top of roller height T.O.R. 800 mm Ø 13 Clearance T.O.R. Top of roller height Adjustment range 210 to 1,010 mm 250 to 2,000 mm ±50 mm 114 Overview of Accessories p. 108 Roller Conveyors p. 8 Belt Conveyors p

19 F u r t h e r a C C e s s o r i e s Accessories End Caps Profile Connectors End caps close the side profiles of a conveying line at the end faces. The following overview shows the five different models. Profile connectors connect the side profiles of two conveyors in one line. Their special form guarantees alignment of the side profiles. Four profile connectors are normally required to connect two conveyor modules together. Description Reference number mm Profile 80 flat 80 x 40 x Profile 120 flat 120 x 40 x Profile 120 medium 120 x 60 x Profile 150 flat 150 x 40 x Profile 150 medium 150 x 55 x Round Half Nuts Description Reference number mm Profile Connectors 80 x Power Supply A power supply is available for the Intelliveyor and RollerDrive Conveyor. The Round half nuts are required for mounting of components to the Interroll standard profile. They can be inserted at any time into the T-slot of the side profiles. power supply units are installed in a robust cabinet, and each power supply has a main switch and internal fuse. Description Reference number mm Round head nut M8 25 x 20 x Round head nut M6 25 x 20 x Description Power supply 24 V / 20 A (for max. 15 RollerDrives) Power supply 24 V / 40 A (for max. 30 RollerDrives) Reference number mm 380 x 380 x x 380 x Overview of Accessories p. 108 Roller Conveyors p. 8 Belt Conveyors p

20 F u r t h e r a C C e s s o r i e s Accessories Interface Card Photo Cell Kit The interface card enables a supplementary PLC interface via connection to the Intelliveyor Easy-Bus. For further information please consult the Interroll Z-Card installation instructions. Photo cell kits are available for the Interroll RollerDrive Conveyor and Intelliveyor. They can be used as start or zone photo cells. The set consists of a sensor, the appropriate fastener and a reflector. Fig.: with plastic clip Description Reference number mm Interface card 88 x 36 x PLC Connection Cable Connecting an PLC to an PLC connection cable activates a function of the Intelliveyor. For further information please consult the Interroll Z-Card installation instructions. Fig.: with screwed steel fastener Description Properties Reference number Photo cell kit with plastic Tool-free mounting clip Simple remounting Cannot be adjusted horizontally or vertically Suitable for Interroll standard pressings Description Reference number PLC connection cable 4-core, open-ended, length 3,000 mm Photo cell kit with screwed steel fastener Mounting by drilling of profile Can be adjusted horizontally and vertically Suitable for Interroll standard pressings Overview of Accessories p. 108 Roller Conveyors p. 8 Belt Conveyors p

21 Sorting and Distributing Overview s o r t i n g a n d d i s t r i b u t i n g The overview shows all conveyor elements for sorting and distributing. You can find these products on the following pages and also in the roller conveyors chapter. You can move directly to the product details of the additional products via the page references. Highspeed Popup 30 /45 Push Crank Diverter Pusher Belt Transfer 90 Chain Transfer 90 Intelliveyor Diverter 45 Intelliveyor Transfer 90 Crossbelt Sorter ST 5446 ST 6110 RM 5730 RM 5710 RM 5711 RM 5545 RM 5590 ST 6130 / 6160 Max. throughput 5,000 items/h 4,000 items/h 1,200 items/h 1,200 items/h 1,200 items/h 2,500 items/h 1,200 items/h 15,000 items/h Max. unit load weight 45 kg 50 kg 30 kg 50 kg 100 kg 50 kg 35 kg 35 kg Function Sorting ü ü ü ü ü ü ü ü Non-contact accumulation ü ü Accumulation (ü) (ü) Conveying ü ü ü ü Sorting ü ü Drive 400 V gear motor and pneumatic cylinder 400 V gear motor Pneumatic cylinder 400 V gear motor and pneumatic cylinder 400 V gear motor and pneumatic cylinder 24 V gear motor 24 V gear motor 400 V gear motor Suitable conveyor modules Belt Conveyor Roller Conveyor Belt Conveyor Roller Conveyor Roller Conveyor Roller Conveyor Roller Conveyor Intelliveyor Intelliveyor see page 122 see page 123 see page 70 see page 72 see page 74 see page 18 see page 20 Brochure Crossbelt Sorter 120 Roller Conveyors p. 8 Belt Conveyors p. 86 Accessories p

22 Interroll H i ghspeed Popup ST 5446 Interroll Push Cr ank D iverter ST 6110 Sorting and Distributing Product Description The Highspeed Popup diverts unit loads in 30 or 45 angles to a continuing conveyor line without interrupting the flow. Product Description The push crank diverter pushes material at an angle of 90 to the direction of travel. Despite high speeds this is implemented gently due to the electrically driven crank principle. This product is designed according to the demands of your application. Please consult your Interroll customer consultant for further information. This product is designed according to the demands of your application. Please consult your Interroll customer consultant for further information. Technical Data General technical data Max. load capacity 50 kg Max. throughput 5,000 items/h (depending on material) Ambient temperature +5 to +40 C Angle 30 / 45 Suitable conveyor modules Belt Conveyor Roller Conveyor Drive Conveyor roller drive 400 V gear motor Conveyor roller pivoting movement Pneumatic cylinder Technical Data General technical data Max. load capacity 50 kg Max. throughput 4,000 items/h (depending on material) Ambient temperature +5 to +40 C Angle 90 Suitable conveyor modules Belt Conveyor Roller Conveyor Drive Pusher drive 400 V gear motor Scope of supply: The module is fully assembled 122 Overview of Sorting and Distributing p. 120 Accessories p

23 Application Notes Application Notes What are the Application Notes for? Your task and your transport material 126 Product selection here s what to do 127 Solutions with Roller Conveyors Basic principles for trouble-free transport 128 Classification of Roller Conveyors 129 General notes about Roller Conveyor technology 130 Calculations 134 Side profiles of the Roller Conveyor modules 135 Information about Roller Conveyor product types Intelliveyor 138 RollerDrive Conveyor 141 Driveshaft Roller Conveyor 142 Tangential Chain Roller Conveyor 143 Toothed Belt Roller Conveyor 145 of feeders, diverters and transfers 146 Solutions with Belt Conveyors General technical information 148 Classification of the Interroll Belt Conveyor BM Calculations 153 Solutions with Belt Curves and Belt Merges General technical information 154 Side profiles of Belt Curves and Belt Merges 155 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

24 What are the Application Notes for? Application Notes The Application Notes help you to select the conveying modules most suitable for your conveying task. The catalogue has three conveyor module chapters: Roller conveyors Belt conveyors Sorting and distributing Product selection here s what to do The task to be carried out by the conveying technology guides you via the following diagram directly to the three main chapters of the catalogue: roller conveyors, belt conveyors and sorting and distributing. The fourth chapter lists accessories. If you know your conveying task and your transport materials you can select the most suitable conveyor module chapter with the aid of the diagram in the chapter ``Product selection here s what to do. Further selection of the conveyor elements is shown in the following chapters, ranging from general principles to selection of the correct power capacity for a conveyor section. Your task and your transport material You must ask three questions prior to selection of the conveyor modules: What task must the conveyor technology fulfil? Transporting and/or accumulation Sorting and/or distributing What properties does your transport material have? Length, width and height: minimum and maximum dimensions of the material to be transported together on one line Weight: minimum and maximum weights of the unit load, ideally assigned to the dimensions Composition and surface of the transport material base: the base for example determines the suitability for roller conveyors Does the composition of your transport material or the surroundings require special measures? Are extreme temperatures, a high level of humidity or chemical influences prevalent? Is static electricity likely to be a problem? Is the material fragile or problematic in any other way? Your Interroll customer consultant will be glad to help you in answering these questions. Interroll particularly recommends a consultation with regard to special measures. After selecting the chapter suited to your conveying requirements, you can then make a more detailed product selection with the corresponding overview pages according to the properties of your transport material and the desired functions. The conveying elements are listed on the overview pages with the following properties: Maximum load capacity Maximum conveyor speed Function of the conveyor module: -- Non-contact accumulation -- Accumulation -- Conveying -- Separating -- Synchronising -- Reversing 126 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

25 Solutions with roller conveyors Application Notes Roller Conveyors Basic principles for trouble-free transport Classification of roller conveyors In order to transport material flawlessly upon a roller conveyor, the following basic principles must be adhered to: Interroll classifies roller conveyors according to weight classes and drive technology. Roller pitch The roller pitch P must be selected so that at least three conveyor rollers are below the transport material at any Interroll divides conveyor modules into the following classes according to the weight of transport material: Weight classes one time: Up to 30 kg: Light P L 3 Up to 100 kg: Medium Up to 250 kg: Heavy P Roller pitch Up to 1,500 kg: Pallet L Transport material length This catalogue covers the Medium and Heavy classes. Please contact your Interroll customer consultant for information concerning the other classes. Load capacity The weight of the transport material must be distributed upon the load-bearing conveyor rollers so that the maximum load capacity of the individual conveyor rollers is not exceeded. This may mean that more than three Medium class conveyor rollers must support the transport material. Transport material Boxes, plastic containers, trays, tyres etc. You can find out more about conveyor rollers in the Conveyor Rollers Catalogue from Interroll. Load capacity Conveyor speed 0 to 100 kg/m 0.2 to 1.2 m/s Clearance With straight sections, the clearance of the conveyor consists of at least the width of the transport material + 50 mm: B 50 mm Clearance 210 to 1,010 mm Roller pitch P 55, 75, 100, 125 mm Rollers Interroll Series 1700, Interroll Series 3500 and Interroll Series 1100 in PVC or steel, zinc-plated Ambient temperature -5 to +50 C or +5 to +40 C (depending upon product) B Clearance Transport material width Heavy class In the following cases a greater clearance must be selected: The following applies with conveyors into which the transport material is to be diverted: B 100 mm For curves: See p. 170 for calculation Transport material Castings, small pallets, automotive components, trays etc. Load capacity 0 to 250 kg/m Conveyor speed 0.2 to 2 m/s Clearance 310 to 1,010 mm Roller pitch P Depends upon product Rollers Interroll Series 3500 and Interroll Series 3800 in PVC or steel, zinc-plated Interroll Automation Series 5330 in steel, zinc-plated Interroll Automation Series 5350 in Polyamide Ambient temperature -5 to +50 C Interroll divides conveyor modules according to drive technology into the following classes: Drive classes Non-driven roller conveyors Driven roller conveyors Non-driven gravity conveyors are used as low-cost, simple solutions for many conveying areas. The transport material is moved via gravity (angle of conveyor) or manually. Optional speed controllers limit the conveyor speed of the transport material on inclined roller conveyors. Driven conveyors are used for the continuous transport, storage and distribution of transport material, and throughput can be precisely set. Accurate positioning of the material carried on the conveying line is possible as well as automatic diverting to or from the conveyor. 128 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

26 Solutions with roller conveyors Application Notes Roller Conveyors General notes about roller conveyor technology Excessive accumulation pressure can cause a line of accumulating boxes to concertina. This may damage transport material and cause personal injury. Concertina effect Accumulation pressure The accumulation pressure F L is defined as the force required to prevent the moving forward of the transport material being conveyed. Accumulation pressure values refer to a stable conveying situation, i. e. with constant conveyor speed and without consideration of supplementary influences. The following applies: F L m T g m 4 m 3 m 2 m 1 F L The concertina effect may be prevented by the following measures: Overhanging stops at the danger point F L m T g μ Accumulation pressure in N Total m 1 + m 2 + m in kg Gravitational acceleration in N/kg Coefficient of friction Drive type μ Friction conveyor rollers 0,06 Drive shaft 0,20 Round belt rollers 0,25 Fixed drive* with chain, tooth belt or PolyVee belt ~ 0,35 Supplementary stops F L /2 F L /2 * With use of a fixed drive, the value for μ may vary according to the product and the roller material. 130 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

27 Solutions with roller conveyors Application Notes Roller Conveyors Ejection of Interroll recommends avoiding the accumulation of transport material in curves, except with zero pressure The roller pitch and the dimensions of the transition gap between two conveyors are highly important factors for Trouble-free transport accumulation conveyor systems. trouble-free transport. transport material in curves As accumulation pressure creates forces that project outwards, transport material on the curve section may be pushed over the side of the conveyor. This may damage transport material and cause personal injury. Transport disturbances can be prevented by taking the following measures: The roller pitch P must be selected so that at least three rollers support the transport material F L P L The transition gap LG for all conveyors should be selected so that it consists of less than one third of the The accumulation pressure in a curve may be prevented by taking the following measures: transport material length An additional blade stop immediately before the curve F L LG L With transition between belt and roller conveyors, the roller pitch P and transition gap LG should be selected so that the gap is less than one third of the transport material length, and when material exits a conveyor at least two conveyor rollers are below the transport material LG L LG L P Transition gap Length of transport material Roller pitch 132 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

28 Solutions with roller conveyors Application Notes Roller Conveyors Calculations Side profiles of the roller conveyor modules Clearance in curves The clearance in curves must be greater than with straight sections. The clearance depends upon the dimensions of the transport material and corresponds to the outer radius minus the inner radius. If the inner radius is known, the minimum outer radius can be calculated as follows: L 2 2 R ( R W ) ( L / 2 a i ) Each module has a side profile on both the left and right sides. In the case of driven modules, a differentiation is made between drive side and non-drive side with side profiles. Drive technology is situated on the drive side (chain, drive belt, drive shaft etc.). The side with the control electronics of the conveyor is specified as the electric side (usually the non-drive side). 1 2 Definition of the conveyor sides The clearance is calculated as follows: ' R a R i ' + 50 W R i R a ' 1 Drive side 2 Non-drive side (electric side) The designations right (R) and left (L) correspond to the direction of travel : R L W R a R i Maximum length of the transport material Maximum width of the transport material Clearance (lane width) Clearance (lane width), calculated Outer radius of the curve with rectangular transport material Inner radius* of the curve L * The inner radius with roller conveyors is normally of 825 mm. Interroll curve modules are available with clearance values in steps of 50 mm. Throughput The throughput T p of a conveyor system is specified in units of quantity per hour and is dependent on the transport material size and conveyor speed v. The window size T is required for calculation of the throughput. The window size T is the distance from the leading edge of a transport unit to the leading edge of a subsequent transport unit regardless of the actual length of the unit. The following applies for straight conveying sections: T p v T T p v T Throughput in units of quantity per hour Conveyor speed in m/s Window size With merging and diverting, throughput is additionally influenced by the actual length and weight of the transport material as well as the transfer cycle. Please contact your Interroll customer consultant for calculating. 134 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

29 Solutions with roller conveyors Application Notes Roller Conveyors Properties of the Interroll profiles Interroll differentiates between three main side profiles designated according to their total height. Profile 150 Standard profile for all roller conveyor modules Extruded, anodised aluminium profile for structural stability Forms an integrated, 65 mm high side guide (65 mm above top of roller) Black PVC Cover The space behind the cover can be used as a cable channel or can be used on-site for accommodation of the control components With T-slot for peripheral devices, e.g. additional guides, sensors and support stands AL 35 3 Profile Extruded, anodised aluminium profile for structural stability Enables sideways movement e. g. for 90 transfers, push over sections or lanes with overhanging transport material. The top of the profile is 5 mm below the top of roller Black PVC Cover The space behind the cover can be used as a cable channel or can be used on-site for accommodation of the control components With T-slot for peripheral devices, e. g. sensors and support stands AL Profile Extruded, anodised aluminium profile for structural stability Forms an integrated, 35 mm high side guide (35 mm above top of roller) Black PVC Cover The space behind the cover can be used as a cable channel or can be used on-site for accommodation of the control components With T-slot for peripheral devices, e.g. additional guides, sensors and support stands AL AL Cover panel 136 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

30 Information about roller conveyor product types Application Notes Roller Conveyors Intelliveyor Each Z-Card communicates with its adjacent controls via a data cable. This cable transmits signals to the start, for accumulation, for error detection and for the execution of specific control processes along the conveyor system. Control Zones As an intelligent conveyor with accumulation conveyor logic, the Interroll Intelliveyor simplifies the transport of unit loads. The internal control, the Z-Card, transforms a roller conveyor into an single position conveyor that assigns each transport material its own zone in the flow. In this way unit loads can be buffered without contact and transported onwards as needed in order to achieve a continuous transport flow. Each Intelliveyor conveyor line is divided into zones defined from the maximum length of the material to be conveyed. Each zone has: A Z-Card has four connections for input and output signals to the PLC, e.g. for signal exchange with external systems or for initiating merging and diverting processes. As well as the digital inputs and outputs, a CAN bus connection is available for connection to a superior control via which the complete system can be controlled and with which status data can be read out. The Intelliveyor features two operating modes: Single release mode Operating modes A RollerDrive Idlers driven via belts A Z-Card as internal control that controls a maximum of four zones simultaneously A sensor An accumulation zone communicates with the upstream and downstream zone. With this operating mode an accumulation is dispersed in a single flow that allows simple removal or additional loading. Intelliveyor Z-Card Train release mode Direction of travel 1 Start photoeye (optional) 2 RollerDrive connection 3 Photoeye connection 4 Communication cable (Easy-Bus) 5 24 V-Power-Bus A start/stop signal is transmitted to all controls, thus enabling the simultaneous starting and stopping of all connected zones. A pre-installed conveyor module with complete cabling forms one to four zones that can be connected via plug and play with other Intelliveyor modules. Photo cell An optional photo cell is situated at the beginning of a line (accessories p. 148) that initiates the system. 138 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

31 Information about roller conveyor product types Application Notes Roller Conveyors Drive side, electric side, side With the straight Intelliveyor, the drive side and the electric side with control can be selected and specified in the product configurator. RollerDrive Conveyor profiles With straight conveyors the control is in Profile 150. This means that with a 150/80 side profile combination, the electric side must be the left side. For information about the side profiles see p Each RollerDrive Conveyor conveyor line is divided into zones defined from the maximum length of the material to be conveyed. Zones The control is situated on the outer profile with curves and opposite the transfer side with transfers. Each zone has: Selection of the RollerDrive The selection of the RollerDrive depends mainly upon the following factors: Conveyor speed and rated torque define the maximum load capacity A RollerDrive Idlers driven via belts A DriveControl control The construction type influences the lifetime. The EC (electronically commutated) construction type has a significantly higher lifetime when compared to BT (mechanically commutated) In comparison with the Intelliveyor, a RollerDrive Conveyor has no internal logic and is therefore typically controlled by a superior control (PLC). The control is carried out via the Interroll DriveControl (see The following table shows the main properties for selection of the RollerDrive: BT100 EC200 EC300 Max. conveyor speed 0.9 m/s 0.98 m/s 1.27 m/s Max. load capacity 50 kg 80 kg 50 kg Max. rated torque 2.5 Nm 3.6 Nm 0.9 Nm Mechanical power 11 W 25 W 44 W Noise level 47 db(a) 55 db(a) 50 db(a) The number of zones possible in a straight module is defined by module length divided by zone length. The maximum module length is 3,000 mm. Z Z ML ZL Number of zones Max. number of starts/ stops per minute Commutation type Mechanical Electronic, internal Electronic, internal Min. lifetime 6,000 h 15,000 h 20,000 h ML ZL Module length Zone length Selection criteria for the RollerDrive and the drive medium are the same for the RollerDrive Conveyor as the Selection of Selection of the drive medium Three drive mediums are available: PU round belt Ø 5 mm Intelliveyor (p. 138). the RollerDrive and the drive medium For transport material to max. 50 kg/zone For max. 11 idlers per zone (i.e. 11 round belts per zone) Reduced acceleration and braking performance due to slippage PolyVee belt For transport material to max. 80 kg/zone For max. 20 idlers per zone (i.e. 20 PolyVee belts per zone) Hardly any slippage, therefore very good acceleration and braking performance Belt (conveyor belt on the rollers) For zero accumulation pressure transport of units that are unsuitable for roller conveyors Also for compact transport units Closed belt Only available for straight sections 140 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

32 Information about roller conveyor product types Application Notes Roller Conveyors Driveshaft Roller Conveyor Driven roller conveyors with Driveshaft are friction drive accumulation conveyors with a low level of accumulation pressure. The rollers are driven via PU round belts with a drive shaft (Ø 25 mm) mounted along the longitudinal axis of the conveyor. Each drive belt runs via a drive spool connected to the drive shaft. During an accumulation situation the drive shaft rotates within the drive spool, and the rollers stop. The combination of a drive module with several slave modules enables long conveying lines with a low number of drives. A maximum of 300 conveyor rollers per drive is possible. The maximum length of a conveyor line with one drive can be calculated with the following formula: LF L F L m v 0,246 L m v Max. length of conveyor line Length of transport material Weight of transport material in kg Conveyor speed in m/s Driveshaft curves always have a fixed drive. Otherwise they have the same properties as Driveshaft straight sections. Tangential Chain Roller Conveyor With the Tangential Chain Roller Conveyor a standard roller chain drives each roller via a drive pinion. The maximum length per drive is 15,000 mm. The required power capacity is calculated as follows: v x m x 0 1, p 100 p Power capacity in kw v Conveyor speed in m/s m Total weight of the transport units per drive in kg µ Coefficient of friction = 0.1 Planning conveyor lines with a tangential chain There are three types of Tangential Chain modules. These three types are only permitted at specific positions on the conveyor line: A drive module at the beginning of a conveyor line always has a chain terminal A slave module (module without own drive) with chain terminal at the end of a conveyor line Slave modules (modules without own drives) without chain terminal as a line extension between the drive module and the terminating slave module with terminal Curves are available with angles of 30, 45, 60 and 90. A curve with a drive (drive module) has an angle of 90. For each drive a maximum of two curves or one curve with one straight section with maximum length of 5,000 mm are possible. 142 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

33 Information about roller conveyor product types Application Notes Roller Conveyors With terminal modules, the drive side (left or right in the direction of travel) must be defined. The following representations clarify the possible drive sides and positions of the end terminals AS L R AS L L L 2 Curves with Tangential Chain For each drive a maximum of two curves or one curve with one straight section with a maximum length of 6,000 mm is possible. A straight section connected with a curve requires a curved chain (side bow chain). When ordering such a straight section an ``S for special version must be entered in the configurator and the curved chain noted. Toothed Belt Roller Conveyor Toothed belts drive the rollers with the Toothed Belt Roller Conveyor. The maximum number of rollers on each side of the motor is 50. The power capacity must not exceed 0.75 kw. With speeds greater than 1.5 m/s, a soft start is recommended for the motor. The required power capacity is calculated as follows: 2 R 1 AS R L AS R 1 2 R p p v v x m x 0 1, 100 Power capacity in kw Conveyor speed in m/s Fig.: Drive side right (R) and left (L) and end terminals m Total weight of the transport units per drive in kg µ Coefficient of friction = 0.1 Direction of travel 1 Motor 2 End terminal AS R Drive side right AS L Drive side left Planning conveyor lines with a toothed belt Toothed Belt modules must be ordered according to their position in the conveyor line. There are two Toothed Belt module types: Drive module Slave module (module without own drive) Fig.: Example of a conveyor line with three modules Direction of travel 1 Motor 2 Drive module, terminal left: DL; Drive side right: R 3 Intermediate slave module: SI; Drive side right: R 4 Slave module, terminal right: SR; Drive side right: R 144 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

34 Information about roller conveyor product types Application Notes Roller Conveyors of feeders, diverters and transfers The angle and clearance of a feeder or diverter module define the dimensions of the module. The following tables show the standard dimensions for modules. Interroll Intelliveyor Transfer RM 5550 (feeder) / Interroll Intelliveyor Transfer RM 5545 (diverter) (RM 5545 to clearance 760 mm) Clearance Module length ML with angle α = 45 and roller pitch P = 75 mm Face length F Module length ML with angle α = 30 and roller pitch P = 75 mm Face length F , , , ,500 1, ,500 1, , ,800 1, , ,800 1, , ,800 1, , ,800 1, , ,800 1, ,500 1, ,400 1, ,500 1, ,400 1, ,500 1, ,400 1, ,500 1, ,400 1, ,010 1,500 1, ,400 2,004.5 Interroll Driveshaft Roller Conveyor RM 5622 (feeder) / Interroll RollerDrive Conveyor RM 5662 (feeder) Clearance Module length ML with angle α = 45 and roller pitch P = 75 mm Opening width FW Module length ML with angle α = 30 and roller pitch P = 75 mm , , , , , , , , , , , ,117 1, , ,188 1, , ,259 1, , , , , , , ,400 1, , , ,471 1, ,080 1,010 1, , , ,180 Interroll Intelliveyor Transfer RM 5590 Opening width FW Two module lengths per belt and roller pitch are possible. Please select the module length that most closely approximates your zone length in the straight sections. Number of belts Module length ML with roller pitch P = 75 mm ,140 1, ,185 1,160 with roller pitch P = 100 mm 146 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

35 Solutions with belt conveyors Application Notes Belt Conveyors Belt conveyors are used mainly for transport tasks that can only be implemented with difficulty or not at all with roller conveyors. Interroll offers among other products the following belt conveyors: Incline and decline conveyors Acceleration conveyors Conveyors for compact or irregularly-shaped transport material Conveyors for high conveyor speeds Interroll belt conveyors are not suitable for outdoor operation or for the transport of bulk material. The horizontal Interroll Belt Conveyor BM 4081 is supplied fully assembled to a length of 10,000 mm. Longer conveyors are constructed with several module segments. These segments must be assembled and adjusted on-site. The required power capacity depends upon the conveyor length, the belt speed and the belt load of the conveyor. Calculation of the required power capacity is carried out by Interroll in accordance with your specifications. As an indication you can calculate the power capacity with the simplified formula on p A head drive is possible with the Interroll Belt Conveyor BM 4081 if the total weight of the transport material is less than 220 kg and the conveyor speed does not exceed 1 m/s. If greater values are required, a central drive is used. Please refer to the belt conveyor overview on p. 86. Horizontal conveyors General technical information CL Drive The Interroll Belt Conveyor BM 4081 is driven with either a head drive, or a central drive with attachable gear motors, or Interroll drum motors. Conveyor belts Double-layer polyester belts with PVC or PU coating are used as conveyor belts. Incline, decline and acceleration conveyors are equipped with laterally grooved surface structures to avoid slippage of the transport material. Belt bed The Interroll Belt Conveyor BM 4081 is equipped with a plastic coated timber panel as bed. Other belt beds are available on request. 2 1 Classification of the Interroll Belt Conveyor BM 4081 The Interroll Belt Conveyor BM 4081 is classified according to the following properties: Use as a horizontal conveyor or incline/decline conveyor Conveyor length Clearance Conveyor speed Maximum load capacity Max. total bearing load Fig.: Interroll Belt Conveyor BM 4081 (Head Drive) 1 1 CL Transport material Boxes, packages, plastic containers, plastic parts, trays etc. Load capacity 0 to 50 kg/m Max. total bearing load 550 kg Conveyor speed 0.1 to 2 m/s Clearance 310 to 1,010 mm Conveyor length 700 to 30,000 mm Inclined/declined Max. 16 Ambient temperature -5 to +50 C ¹/³ ²/³ Fig.: Interroll Belt Conveyor BM 4081 (Center Drive) CL Conveyor length Direction of travel T.O.B. Onload/discharge height 1 Return roller 2 Head drive (shaft-mounted gear box motor or drum motor) 3 Central drive (attachable gear motor or drum motor) Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

36 α α α α Solutions with belt conveyors Application Notes Belt Conveyors Incline and decline conveyors The Interroll Belt Conveyor BM 4081 Inclined/Declined is used when height differences are to be bridged. The conveyors can be equipped above with a horizontal component with a fixed angled frame (nose over) as well as below with a horizontal incline power feeder or decline power feeder. 1 CL 3 TL The maximum angle of incline or decline depends on the material to be conveyed. For containers and boxes the angle should be a maximum of 16 to ensure trouble-free transport. The drive type is a central drive with a shaft mounted gear motor. The gear motor has a brake with a voltage of 400 V. The required power capacity depends upon the conveyor length, the construction form of the belt conveyor, the belt speed and the belt load of the conveyor. Calculation of the required power capacity (in kw) is carried out by Interroll in accordance with your specifications. T.O.B. 1 Ø Fig.: Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with nose over above T.O.B. 2 Note about support stands: For incline and decline conveyors please use the RM 5705 steel support stands (see page 114). With an onload height or discharge height of T.O.B. 2 > 2000 mm, longitudinal struts are stipulated by Interroll for reasons of stability. T.O.B Fig.: Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) 1 BL CL CL Ø T.O.B T.O.B. 1 BL CL 3 Ø 132 TL 2 1 Fig.: Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with nose over above and incline power feeder or decline power feeder below CL Conveyor length BL Bottom length TL Top length T.O.B. Onload/discharge height Direction of travel α Angle, max Return roller 2 Central drive (shaft mounted gear motor or drum motor with brake) 3 Nose over T.O.B. 2 T.O.B. 2 Ø 132 T.O.B. 1 Fig.: Interroll Belt Conveyor BM 4081 Inclined/Declined (Center Drive) with incline power feeder or decline power feeder below 150 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

37 Solutions with belt conveyors Application Notes Belt Conveyors Calculations The power capacity p of an Interroll Belt Conveyor BM 4081 is specified in kw. The power capacity depends upon the total weight m of the transport material in kg and the speed v in m/s. Power capacity Throughput The throughput T p of a conveyor system is specified in units of quantity per hour and is dependent upon the size of the transport material and the conveyor speed (V). The window size T is required for calculation of the throughput. The window size T is the distance from the leading edge of a transport unit to the leading edge of a subsequent transport unit regardless of the actual length of the unit. The following applies for straight conveying sections: T p T p v T v T Throughput in units of quantity per hour Conveyor speed in m/s Window size With merging and diverting, throughput is additionally influenced by the actual length and weight of the transport material as well as the transfer cycle. Please contact your Interroll customer consultant for calculations. Please contact your Interroll customer consultant for exact calculation of the power capacity p. In simplified form, p can be calculated as follows: p p v m v m 0,005 Power capacity in kw Conveyor speed in m/s Total weight of transport material in kg For example, with a speed of 0.5 m/s and a total weight of 200 kg, the power capacity p can be calculated as follows: p m 0,5 s 200 kg 0,005 0,50 kw Because the actual power capacity should always be greater than the calculated value, in this example it is recommended to select a power capacity of 0.55 kw. 152 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

38 Solutions with belt curves and belt merges Application Notes Belt Curves and Belt Merges General technical information Side profiles of belt curves and belt merges Definition of sides for ordering With belt curves, the sides are defined with regard to the position in the inner circle of the belt curve: The left side is seen from an anticlockwise direction, the right side from a clockwise direction (see the following representation). Extruded, anodised, satin gloss aluminium profile for structural stability With T-slots for peripheral devices, e.g. central drives, sensors and support frames 36 Profile R 6 4 L Direction of travel R Clockwise L Anticlockwise 1 Drive roller 2 Belt 3 Return roller 4 Inner side guide 5 Drive roller 6 Gear motor 7 Outer side guide Extruded, anodised, satin gloss aluminium profile for structural stability With T-slots for peripheral devices, e.g. central drives, sensors and support frames Optional cover of black polymer With most products the space behind the cover can be used as a cable channel Profile 120 Dimension table for belt merge The standard dimensions depend upon the clearance and the angle of the merge. Clearance Face length F at to 460 1,000 1, to 810 1,500 1, to 1,010 1,800 2,000 Face length F at AL 35 AL Cover panel 154 Roller Conveyors p. 8 Belt Conveyors p. 86 Sorting and Distributing p

39 Interroll Corpor ate Art Art has a positive influence on the work environment and the internal processes governing these structures. Interroll Corporate Art is to channel this creative potential to create a dialogue that embraces art and business as vehicles of communication and to establish an environment in which the spirit of thought is allowed to flourish. He lives in dreams. He loves the dark arts and arising out of the unconscious. All this is what Steffen Geisler represents in grandiose spatial art with theatrelike installations and bold imagery. This Berliner artist allowed his unusual works to convert the familiar into the alien and the alien into the familiar when his art was exhibited at Interroll s Swiss headquarters in Sant Antonino thus, he provokes. To think about to rethink to consider in advance. He stimulates the explorer s spirit and challenges toward innovative creativity. Exactly into that which turns even good conveyor technology into something decisively better.