Flexible Packaging Industry

Transcription

1 Flexible Packaging Industry

2 General information

3 Founder Silvano Severini Selene S.p.A. was founded in 1959 in Lucca (Italy) by Silvano Severini. Today the Company is managed by his sons Marco and Valter. Since then Selene has gained a leading position on the Italian and international markets. The constant investments over the years have permitted to pass from the traditional PE packaging to the latest PE products now available on the market.

4 About us Selene production is principally concentrated on flexible packaging for industrial consumption. We convert plastic materials through the phases of: EXSTRUSION PRINTING SEALING

5 Numbers Product portfolio FFS Tube and Film Power Stretch Hood Lamination Film Label Film Bags Turnover Employees 100 people Machinery 11 Three-layers extruders

6 Blown Film Lines Lucca facility 11 Blown film lines: FFS, FORM FILL SEAL, 5 lines Capacity t PSH, STRETCH HOOD, 3 lines Capacity t TECHNICAL FILM, 3 lines Capacity t Technical film lines have a delimited area for protection from contaminations. All lines are three-layers coextruders and Windmöller & Hölscher technology

7 Blown Film Lines Marghera facility (since December 2013) 4 Blown film lines: FFS, FORM FILL SEAL, 3 lines Capacity t TECHNICAL FILM, 1 lines Capacity t Technical film lines have a delimited area for protection from contaminations. All lines are three-layers coextruders and TECHNICAL FILM LINE is a REIFEHAUSER COEX

8 Selene Production Lucca facility (Tons/year)

9 Sales and Customers Sales trend has indeed increased following the innovation strategies of our products. These improvements can be guaranteed by the product quality through investments made in machinery and sophisticated automatization. SALES TREND Mt/year N CUSTOMERS

10 Economic & Financial Statement K

11 Market

12 Suppliers The partnership with the main players in Europe assures a continuous evolution of the production blends and allows to achieve the highest quality standards for innovative products. Suppliers/Partner Customers

13 Fields of Activity Food FILM FOR SELF-ADHESIVELABELS FFS BAGS FOR SALT Agriculture Petrochemical Chemical Other Ceramics Feed Electronics Cements Bricks Building

14 Customers Agriculture Other Food Petrochemical, Chemical Building

15 Products

16 Categories FFS Tube + Bags Stretch Hood Palletless Power Stretch Hood Film for Lamination Shrink sleeves Label Film

17 FFS Tube Innovation It is a more sophisticated product with a non-standard low thickness for Heavy Duty Bags. This foil allows us to achieve a long-standing goal. Characteristics and advantages: Thickness reduction up to 40% Quality better performances together with outstanding cost saving Costs lower production costs Drop in sealing temperature, C less and reduction of sealing time High resistance to puncture and laceration Cost reduction per packaging unit Packaging speed up to bags per hour

18 FFS Tube for human foodstuffs / pet feeding Selene has also implemented an Hazard Analysis and Critical Control Points plan (HACCP) to be able to guarantee a high level of contamination control that is essential for customers in the food industries

19 BEST PRESENT SOLUTION NEW ONGOING RECIP 2014 NEXT FUTURE 2015 FFS Future Prospects Film Structure External layer: Enhanced printing brightness Intermediate layer: Very good mechanic qualities Internal layer: Excellent sealing properties PROPERTIES UNIT 110my mll/md 100my mll/hd 80my MDO X6 Thickness my Yield Rate M2/Kg 9,46 10,41 13,02 Tensile Strength Break - ASTM D882 MD/TD (MPa) 30/28 36/32 85/20 Tensile Strength at Yield - ASTM D882 MD/ TD (MPa) 13/13 18/16 35/19 Creep Resistance - 90 C, 1h, 500gr MD (%) Dart Test - ASTM D1709/A g

20 Power Stretch Hood It is an innovative packaging product which allows to get an outstanding stability. Advantages Security during transport To save on material with a single hood size To save on management costs Suitability for heat-sensitive products

21 FFS Ventilene Solution for powdery products FFS tube, starting from a flat film, containing a venting channel with a labyrinth System Powder Air Removal and perforation on the inner ply. Pallets: more stable cleaner well shaped Properties: - Good venting - Low dust amount - Good humidity protection - Flexible printing Benefits: - Environmentally friendly packaging - Safe outdoor storage - Waterproof - Tear resistant easy handling - Extended shelf life - Printed up to 16 colors (front 8+8 back).

22 Skills

23 Research and development We constantly improve the functioning of our processes and products. Selene operates taking into account technological, environmental and security integrated solutions. Some of our activities: Optimization of production processes (use of products, problem solving, energy recovery) Identification of critical points in the quality of the product Search for new recovery systems and resource management and reuse of waste products

24 Laboratory Mechanical - Dard test - Slip test - Offline thickness measurement - Tensile properties - Hot-Tack / Heat-seal - Tear resistance - Creep resistance Chemical - Melt flow tester - DSC (differential scanning calorimeter) - Infrared spectroscope - Microscope Optical - Gloss - Optical density

25 Total Quality Each stage of the converting process follows a well defined procedure which allows to determine the advancement state of the conversion order and the complete traceability of the order itself at any time ISO 9001:2008 Quality management system Central cooling system Optimization and efficiency Raw material and additives distribution: Automatic dosing Complete traceability Automatic recipe mixing Winfactory ERP Complete integrated production process Information system production Check plant production

26 SAP Integrated Management System It s a software that allow the operator to interface with the equipment from a remote station and, once the operative parameters have been set, to control the operative status of every single machine. Benefits WinFactory can dialogue with any other systems, allowing the exchange of data arriving even from different computer source; Automatic feeding system of raw materials and additives analysis of stocks of materials; batch analysis; products traceability; analysis of productive efficiency; maintenance operations;

27 I.S.P. Information System Production

28 News

29 Most important production investments PIOVAN cooler Printing Dpt Settlement (viscosimeters) SALDOFLEX Printing FLEXO OFF_LINE Various Lab devices W&H COEX- EXTRUSION LINE PSH small size W&H COEX- EXTRUSION LINE FFS GAVO Cutting/jointing plastic core W&H COEX-EXTRUSION LINE LABEL PIOVAN Raw material transportation AMUTEC Bag Welding Machine W&H New Air RING for FFS line AMUTEC Embossing FFS OFF_LINE BOCEDI PSH packaging unit SCHWING Vacuum Head Cleaning Oven Cliché automatic storage Label coex-line control unit KUNDIG thickness control lamination lines W&H retrofitting cooling rings W&H Politex W&H MDO Colours printing line W&H 5 Layers COEX- EXTRUSION LINE PSH

30 Plant Reduction CO2 Energy recovery Energy Recovery Environmental Reduction Carbon sustainability Dioxide Kg/year Energy recovery MWh/year Increase production +12% (Kg) Ventilation bubbles area: Extruders +2% Plant cooling water circuit: Production +10% Vacuum pumps recovery Kg/year MWH/year n 2 dry-cooler Kg/year MWH/year Bubble hot air recoveryf or printing Kg/year +778 MWH/year Process water recovery from cooling units Kg/year MWH/year Bubble hot air recovery for areas heating Kg/year

31 Thank you for your kind attention!