BoCan. Get carried away in our buckets! Denmark tel fax Spain tel

Transcription

1 / english BoCan Get carried away in our buckets! Denmark tel fax Spain tel

2 Contents BoCan designers and engineers 2 Product families 4 Injection moulded cylindrical containers 4 Light & medium weight buckets and lids up to 20 litres 5 Film sealed buckets and its lids 6 Pilfer evident heavy duty pails and lids 7 Rectangular containers and its lids 8 Triple lock tapered pail up to 20 litres 9 Services 10 Project verification 10 Design phase 10 Engineering phase 10 Production Phase 10 Mould Design & Construction 11 Training Services 12 Contact information 13 Page #1

3 BoCan designers & engineers The demand for a non-corrosive paint container has been growing fast with the move from solvent-based paints to water-based paints. The Scandinavian countries have been pioneers in implementation of water-based paints along with their well-known public programs for improved general environmental conditions. Therefore, also the development of suitable Cylindrical and Tapered Plastic Containers for water-based paints, as a substitute to the traditional metal cans, has principally taken place in Scandinavia. For several years, the tapered pail with the outside cover was the only plastic paint container in the market. Basically, because when applying the injection moulding technique, it was a difficult and expensive task to match the metal can design, with its inverted rim and plug-in lid. Some futile attempts have been made to manufacture cylindrical plastic containers with the rim pointing inwards. For instance, an approach with collapsible cores proved complicated, expensive, and slow to produce, and the mould would need regular maintenance. Another approach was to ultra-sonic or spin-weld a separate rim section to the body; but high production costs and big investments have limited the use of this method. BOCAN however has succeeded to improve the viability of a solution, by which we mould - as a first step - a cylindrical plastic container with the rim pointing outwards. At any chosen time after moulding and printing of the container, the rim is twisted in a cold-forming operation to point inwards in the container to suit the lid. This unique production method offers several advantages: Firstly: The mould is economic, robust, fast cycling and without moving parts that will need maintenance. Secondly: The production process is simple, as the components must not be moulded to close tolerances, and they don t need any further assembly operations. Thirdly: Collapsible mandrels are not required on the offset printing machine. Till now, BOCAN Cylindrical and Tapered Plastic Containers are being manufactured in sizes ranging from 750 ml. and up to 21,000 ml., and they have been patented in many countries, including several countries in the Far East Region. Page #2

4 BoCan designers & engineers What we can offer you is a license to utilize our component designs and our services as consulting engineers. We can also supply the mould designs and production know-how, including supervision of the acquisition of suitable production machinery and installations, as well as advice on the setting up of an adequate production facility with good production flow that will minimize your production costs. The enclosed photo and drawings will give you a first impression of the product, to which we wish to highlight the following: 1.Our BOCAN Cylindrical and Tapered Plastic Container will substitute the metal can, without any need to substitute the way that metal cans are at present being filled and distributed. You may even use the same labels as for the metal cans. 2. It will suit the present paint filling line without any modifications. 3. The BOCAN Cylindrical and Tapered Plastic Container will not corrode, neither from the outside nor from the inside, or after re-closure of the lid. 4. It will not dent, meaning a scrap percentage close to zero. 5. The body design in one solid piece has eliminated the risk of faulty welded metal cans and has considerably reduced the production costs. 6. The BOCAN Cylindrical and Tapered Plastic Containers will present the water-based paint products or any other products very nicely to the end-users, especially when they are displayed on the shelves in the shops or super-markets. It emphasizes high quality! While we have basically referred to our products as being most suitable for paint products, we wish to emphasize that the Plastic Containers are, of-course, also suitable for most other products, including food products for the domestic market and for export. Page #3

5 Product families / examples BoCan range Injection moulded cylindrical containers from 1/2 litre up to 20 litre Volume 750 ml 4 litres 5 litres 20 litres Dimensions (mm) ø108x108 ø175x202 ø180x237 ø300x370 Weight of bucket with lid (g) Resin COPP COPP COPP COPP Stacking height (meter) Decoration area (mm) 104x x x565 2x175x850 Suited for 'in-mould' labelling yes yes yes yes Buckets per layer (1000x1200 pallet) Cycle time, bucket (sec) Clamping force of moulding machine (tones) Cycle time, lid (sec) Clamping force of moulding machine (tones) *examples of projects already made cyl bocans Till now the containers have been manufactured in following sizes: 750 ml, 850 ml, 1000 ml, 2000 ml, 2500 ml, 3750 ml, 4000 ml, 5000 ml 7000 ml and ml, but may be designed in other sizes you desire. Mould designs - both single- and multi cavity - are available to cover your requirements. On the big containers, a plastic handle has been fixed in such a simple way that it will take you with surprise! BoCan families Page #4

6 Product families / examples DanTainer range Light & medium weight buckets and lids up to 20 litres Volume 5 litres 10 litres 15 litres Dimensions (mm) ø219x212 ø266x284 ø294x353 Weight of bucket with lid (g) Resin COPP COPP COPP Stacking height (meter) Decoration area (mm) 565x x x300 Suited for 'in-mould' labelling yes yes yes Buckets per layer (1000x1200 pallet) Cycle time, bucket (sec) Clamping force of moulding machine (tones) Cycle time, lid (sec) Clamping force of moulding machine (tones) *examples of projects already made 1 2 dantainers Standard tapered buckets for food and non-food products. We are able to offer designs with the best performance/cost ratio. We can design a pilfer evident water tight containers suitable por paint applications, and much more BoCan families Page #5

7 Product families / examples FilmTainer range Film sealed buckets and its lids Volume 5 litres 8 litres Dimensions (mm) ø219x212 ø300x195 Weight of bucket with lid (g) Resin COPP COPP Stacking height (meter) 1,2 1,2 Decoration area (mm) 565x x160 Suited for 'in-mould' labelling yes yes Buckets per layer (1000x1200 pallet) Cycle time, bucket (sec) 6,5 12 Clamping force of moulding machine (tones) Cycle time, lid (sec) 4,5 9 Clamping force of moulding machine (tones) *examples of projects already made filmtainers Thin wall tapered buckets with film. Suitable to be filled with food products. Lid does not damage the film sealed. Hot weld sealing equipment is available for your customers. BoCan families Page #6

8 Product families / examples RhinoTainer range Pilfer evident heavy duty pails and lids Volume 5 litres 19 litres 20 litres Dimensions (mm) Ø224x190 Ø321x372 Ø323x399 Weight of bucket with lid (g) Resin COPP HDPE COPP Stacking height (meter) 1,9 3 2,3 Drop performance (m) >1 2 1 Decoration area (mm) 600x x x334 Suited for 'in-mould' labelling yes yes yes Buckets per layer (1000x1200 pallet) Cycle time, bucket (sec) Clamping force of moulding machine (tones) Cycle time, lid (sec) Clamping force of moulding machine (tones) *examples of projects already made rhinotainers Most suitable bucket to preserve the product. You can get a high drop performance on a pilfer evident completly water tight bucket. The lid can be designed to fit a pourer spot. Used for paints, engine oils and dangerous products that would need a UN approvals. BoCan families Page #7

9 Product families / examples QuadTainer range Rectangular containers and its lids Volume 5 litres 10 litres Dimensions (mm) 170x280x x283x172 Weight of bucket with lid (g) Resin COPP COPP Stacking height (meter) 1,2 1,5 Drop performance (m) 0,8 0,8 Suited for 'in-mould' labelling yes yes Buckets per layer (1000x1200 pallet) Cycle time, bucket (sec) Clamping force of moulding machine (tones) Cycle time, lid (sec) Clamping force of moulding machine (tones) *examples of projects already made flip top lid Suitable container for painting, it can be combined with a plastic grid to squeeze the roller paint. We can offer you some functional designs. The rectangular container utilizes the pallet area in full in order to decrease the logistics costs. BoCan families Page #8

10 Product families / examples BoTainer range Triple lock tapered pail up to 20 litres Volume 20 litres Dimensions (mm) Ø315x375 Weight of bucket with lid (g) 924 Resin COPP Stacking height (meter) 1,5 Drop performance (m) 0,8 Decoration area (mm) 900x310 Suited for 'in-mould' labelling yes Buckets per layer (1000x1200 pallet) 9 Cycle time, bucket (sec) 15,5 Clamping force of moulding machine (tones) 500 Cycle time, lid (sec) 18 Clamping force of moulding machine (tones) 275 *examples of projects already made botainers Similar performance as the medium weight pail (see page#5) but different closure design, and integrated handle in each side of the container. Can be used for food and non-food products. Commonly used for paints. BoCan families Page #9

11 Services We take an overall look at your needs as packaging manufacturer, and apply our long time experience from many markets to tailor make your products and operations to your customers requirements. BoCan Services include: 1 Project verification Identify and describe the Market Describe Organization needed Budget Production Budget Time Budget Investments Budget Profit and Loss Budget Liquidity Present ROI 2 Design phase Design Products Specify Product Quality Specify Product Control Procedures Design Moulds 3 Engineering phase Mould Construction Design Factory Layout Specify Machines and Equipment Specify Installations Purchase Machinery and Equipment Supervise the Project Commission the Factory Production Phase Educate Staff Assist Production Management to optimize Production and Logistics Page #10

12 Mould Design & Manufacture BoCan takes on the responsibility from product design, mould manufacture and till your staff is able to provide a viable business. High quality bucket moulds from 200mL up to 20 litres. Lid moulds from Ø80mm to Ø350mm. We can also supply multi-cavity moulds for plastic handles. We also supply equipment and machinery for product measuring and testing; dimensional control, stacking performance, static and dynamic behaviour Page #11

13 Training Services Theoretical and practical training: Market requirements Product performance Product test and Quality Control Process understanding Process control and optimization Printing training IML advicing Planning and logistics Calculation and budgeting Page #12

14 Contact information Denmark mail: Valmuevej 6, DK-4340 Tølløose tel fax Spain mail: C/La Granja 5, Barcelona tel Page #13