Site Preparation Guide for

Transcription

1 Site Preparation Guide for Scodix S52 / S74 / S75 Presses and Scodix Rainbow Station Scodix S52 / S75 Pro Press Scodix S74 Pro Press Scodix Rainbow Station

2 Important Notice Copyright Scodix Ltd. All rights reserved. All product names are trademarks of Scodix Ltd. Other names are the property of the respective owners. "Scodix S series" refers to all Scodix S types. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form or by any means, electronic, mechanical or otherwise without prior written permission of Scodix Ltd. Disclaimer of Warranty Scodix Ltd. has made every effort to ensure the accuracy and relevancy of the material in this document. It is expected that all sections of this document will be read thoroughly and that all information and procedures should be fully understood. However, Scodix Ltd. assumes no responsibility for any errors that may have been included in this document, and reserves the right to make changes to the document without notice. Scodix Ltd. makes no warranty of any kind in regard to this document including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Scodix Ltd. disclaims any responsibility for incidental or consequential damages in connection with the furnishing, performance or use of this document. Parts of this document may be based on hardware or software developed by third-party vendors. Scodix Ltd. disclaims any responsibility for the accuracy of this document with respect to such hardware and software, and assumes no responsibility for incidental or consequential damages arising due to discrepancies between this document and such hardware or software. Safety Notice The Scodix S series presses contain a UV lamp and high-voltage power supplies. The system also has moving parts. There is no danger to persons or equipment when the system is operated in accordance with the directions provided by Scodix Ltd. in this and other publications. All high-voltage power supplies are located behind protective covers with warning labels attached. Do not remove these protective covers. Environmental Policy Service personnel are advised that when changing any part of the Scodix S series Digital presses, care should be taken to dispose of those parts in the correct manner and, where applicable, they should be recycled. When the lifecycle of parts such as filters has been completed, the product should be disposed according to the laws and regulations of the local authority. For more detailed information regarding these recommended procedures, refer to your local or regional Scodix Ltd representative. Scodix Ltd. is committed to continuously seek and implement the best possible manufacturing procedures and servicing routines. Part Number: DBK Revision: Rev 05 Edition: December 2014 ii Important Notice

3 Safety Information IMPORTANT SAFETY FEATURE: The Scodix S series uses liquid polymer based called Scodix PolySENSE This liquid may cause eye irritation. This liquid may cause skin irritation after prolonged or repeated contact. Read and practice the safety guidelines as outlined in the Material Safety Data Sheet (MSDS). Print out the MSDS for the PolySENSE, and post it in the work area as required by prevailing law. An excerpt of the MSDS is provided below: Personal Safety: The operator should wear rubber gloves, a protective apron and safety glasses with side shields when handling the PolySENSE. Handling liquid Spills on Surfaces: Observe the following precautions: Ventilate area. Contain spill. Cover with absorbent material. Collect spilled material. Clean up residue with Ethanol or Acetone. Place in a closed container. Do not release to waterways or sewer. Incinerate in a permitted hazardous waste incinerator. Handling Spills on a Person: Observe the following precautions: Eye contact: Immediately flush eyes with large amounts of water. Get immediate medical attention. Skin contact: Flush skin with large amounts of water. If irritation persists, get medical attention. Inhalation: Remove person to fresh air. If there is no breathing, give artificial respiration and get immediate medical attention. If breathing is difficult, get immediate medical attention. If swallowed: Call a physician immediately. Only induce vomiting at the instructions of a physician. Safety Information iii

4 About This Guide This guide is intended to assist with the preparation of a Scodix S press on site. NOTE: All mention of the Scodix S75 Press is equally applicable to the Scodix S52 Press, unless indicated otherwise. This document describes the site preparation requirements of the following presses and configurations: S74, S74 Pro, and Rainbow configurations S75, S75 Pro, and Rainbow configurations Scodix personnel or its representative will assist with the unpacking of the Scodix S press, help move it to its site, position the press, and perform the final installation. This guide contains the following chapters: Chapter 1 - Dimensions, page 6, describes the Scodix S series press Dimensions and Working Area. Chapter 2 - Prerequisites, page 13, describes Scodix S series press installation Prerequisites, the Press Electrical Connections, the Press Environment, and Additional Items Provided. Chapter 3 - Scodix Rainbow Station, page 21, describes the Scodix Rainbow Station Dimensions and Working Area. Appendix - Site Preparation Checklist, page 25, contains the Site Preparation Checklist and Customer Signoff. Support and Contact Information Head Office Scodix Ltd. 13 Amal Street Afek Industrial Park Rosh Ha ayin, Israel Tel: +972 (0) Fax: +972 (0) service@scodix.com Website: iv About This Guide

5 Contents Important Notice... 2 Safety Information... 3 About This Guide... 4 Support and Contact Information... 4 Contents... 5 Chapter Dimensions... 6 Press Dimensions and weight... 6 Footpad Locations... 8 Working Area Dimensions Floor Load Chapter Requirements Prerequisites Press Electrical Connections Connecting the Scodix S series Press to the Main Power Supply Transformer Environment Press Storage Environment Working Environment Illumination Conditions Compressed Air Requirements Ventilation Waste Disposal Noise Level Additional Items Provided Chapter Scodix Rainbow Station Rainbow Station Dimensions Appendix Site Preparation Checklist Signatures Contents v

6 Chapter 1 Dimensions This chapter contains the following: Press Dimensions and weight... 6 Footpad Locations... 8 Working Area Dimensions Floor Load Press Dimensions and weight The following table describes the Scodix S series press dimensions and weights: Crated Dimensions Crate Width Length Height Weight Feeder (S75, S74) 1,680 mm (67 in) 1,360 mm (54 in) 1,590 mm (63 in) 735 kg (1,620 lbs) Printing Engine 2,740 mm (108 in) 1,960 mm (78 in) 2,190 mm (87 in) 1,980 kg (4,365 lbs) Production Stacker 1,780 mm (70 in) 1,260 mm (50 in) 1,630 mm (65 in) 690 kg (1,521 lbs) Basic Stacker 770mm (31 in) 1,000 mm (40 in) 1,100 mm (44 in) 100 kg (220 lbs) Rainbow 1,130mm (45 in) 1,900mm (75 in) 1,900 mm (75 in) 750 kg (1,654lbs) Uncrated - Hallway & Door minimal dimensions Crate Width Length Height Weight Printing Engine 2,500 mm (99 in) 1,800 mm (71 in) 1,900 mm (75 in) 1,780 kg (3,924 lbs) S74 Feeder 1,578 mm (63 in) 1,518 mm (60 in) 1,325 mm (53 in) 585 kg (1,290 lbs) S75 Feeder 1,578 mm (63 in) 1,276 mm (51 in) 1,325 mm (53 in) 515 kg (1,136 lbs) Production Stacker 1,505 mm (60 in) 1,625 mm (64 in) 1,550 mm (61 in) 540 kg (1,190 lbs) Press assembled S74 Pro 2,576 mm (102 in) 4,831 mm (190 in) 1,883 mm (75 in) 2,905 kg (6,404 lbs) Press assembled S75 Pro 2,576 mm (102 in) 4,469 mm (176 in) 1,883 mm (75 in) 2,835 kg (6,251 lbs) Basic Stacker 906 mm (36 in) 720 mm (29 in) 959 mm (38 in) 75 kg (165 lbs) Rainbow station 1,010 mm (40 in) 2,376 mm (94 in) 1,715 mm (68 in) 520 kg (1,146 lbs) 6 of 26 Chapter 1 Dimensions

7 The following figures show the side and top views of the Scodix Press, including relevant dimensions. Figure 1: Scodix S74 PRO Side View Dimensions Figure 2: Scodix S75 PRO Side View Dimensions Chapter 1 - Dimensions 7 of 26

8 Footpad Locations Figure 3: Scodix S74 and S75 PRO Footpad locations 8 of 26 Chapter 1 Dimensions

9 Figure 4: Scodix S74 top view (Basic stacker configuration) Figure 5: ScodixS75 top view (Basic stacker configuration) Chapter 1 - Dimensions 9 of 26

10 Figure 6: Scodix S74 side view (Basic stacker configuration) Figure 7: Scodix S75 side view (Basic stacker configuration) 10 of 26 Chapter 1 Dimensions

11 Figure 3: Scodix S series Engine width Figure 4: Scodix S series Engine side view Can be removed Chapter 1 - Dimensions 11 of 26

12 Working Area Dimensions The Scodix S series press must be installed in an area large enough to enable its operation and service to be performed normally and comfortably. The minimum room size required for the press is 7.8 x 4.7 x 2.6 m (25.6 x 15.5 x 8.5 ft.) (W x L x H). The ceiling above the Scodix S series press should be at least 2.6 m (8.5 ft.) high. The minimum space required between presses installed in the same area is 1.40 m (4.6 ft.). Figure 8: Scodix S74 and S75 Working Area Dimensions (Top View) Floor The floor must meet the following requirements: Floor level: < 1% Floor vibration-free requirements during operation: Vrm s < 0.2 G; Vpk < 0.6 G. Floor covering material: The covering material must be a hard and smooth surface, such as tiles, flat epoxy or flat concrete without holes or bumps. Load The maximum weight of the Scodix S series press (with Feeder fully loaded): 3,205 kg (7,066 lbs) The maximum paper load permitted on the feeder / stacker: 300 kg (661 lbs) The maximum load per footpad for the Scodix S series press: 450 kg (981 lbs) 12 of 26 Chapter 1 Dimensions

13 Chapter 2 Requirements This chapter contains the following: Prerequisites Press Electrical Connections Connecting the Scodix S series Press to the Main Power Supply Transformer Environment Press Storage Environment Working Environment Illumination Conditions Compressed Air Requirements Ventilation Waste Disposal Noise Level Additional Items Provided Prerequisites NOTE: The Scodix S series should be transported by a forklift that has a minimum lifting capability of 2.5 tons. The following initial requirements must be in place before installation. Before starting the installation process, the customer must verify the compliance and existence of each item in the table below, sign next to each row and then send this page to support@scodix.com. Issue Description Notes Power Supply Power specification: 3 PH+N+G, 400 VAC +/- 10% Frequency: 50 / 60 Hz Current: Max. 25 Amps at peak Current: Avg. 20 Amps in Print mode Circuit Breaker: 32 Amps Power Consumption: 8 kva in Print mode Note: 400 VAC refers to 400 volts between each two phases, e.g. 240V between phases to Neutral. Power Cable and Connectors Mains Cable: 5 x 10 AWG (6mm 2 ) Wire-end Ferrules: Insulated 10 AWG; four units Ring Terminal: M5; one unit Cable to be supplied by the customer, and connected from the wall to press by a local authorized electrician. Mains Plug The Scodix S series press must be hard-wired to the main electrical power supply, or plugged in with a suitable electric plug device. (Not provided) Example: Chapter 2 - Requirements 13 of 26

14 Issue Description Notes Transformer If a Scodix S series press is installed where 400 VAC is not available, a 30 kva capacity transformer is required. Transformer output: 3-phase 400V + neutral + ground, 32 Amps. Refer to the Transformer section below. Compressed Air Buffer air tank Operations Environment Pressure: 7 bar +/-1 Flow: 10 CFM Note: The customer site's air system must have a UL certified over-pressure strain relief. Hose: High pressure air hose, with 10 mm outside diameter. Cleanliness: 20 micron element with an auto-drain Oil and water free, (drier is required). Pressurized Air Requirement: The Scodix S series press requires a continuous air supply (24x7). If the site cannot supply this while the press is shut-down, a buffer air tank must be installed before the Scodix press (not supplied by Scodix) see below. If compressed air is supplied from the customer s main compressor facility (that supplies all the machinery at that site), then we recommend installing a buffer air tank before the Scodix press. This will allow the main air supply to be shut off when the press is also shut off (for example on a weekend). The compressed air in the backup tank will enable the press to maintain the vacuum in the print heads for a short period of time (shut-down state, but not for printing). Temperature: 15 C to 30 C (59ºF to 86ºF) Humidity: 40% to 80% relative humidity, non- condensed Shutdown Conditions: 10 C to 35 C; 20% 80% relative humidity Customer to provide the air hose from the wall to the press. Customer to provide a buffer air tank. Network LAN: TCP/IP Cat. 5E Cable to be supplied by customer. Internet connection Fast (active) Ethernet connections, with open ports to access the Internet. Required for remote support, using TeamViewer. Rainbow Station Electricity: 3 PH+N+G, 400 v 16 Amps Cable to be supplied by customer. 14 of 26 Chapter 2 Requirements

15 Press Electrical Connections Electrical installation must conform to local regulations. It is the customer s responsibility to have a qualified and licensed electrician on site to connect the main electrical power cable to the press and its peripherals. During preparation of the site, contact your Scodix representative to coordinate the preparations for electrical connections, and to coordinate the arrival of the electrician for the press installation. Power specification: 3 PH+N+G, 400 VAC +/- 10% Frequency: 50 / 60 Hz Current: Max. 25 Amps at peak Current: Avg. 20 Amps in Print mode Circuit Breaker: 32 Amps Power Consumption: 8 kva in Print mode NOTE: Scodix Presses are commercial devices, and therefore should be connected to the main power supply directly, without using circuit breakers. If the local regulatory standards require the use of an FI circuit breaker (Residual-current device (RCD), then use a 300 ma rated device. NOTE: If a Scodix S series press is installed where 400 VAC is not available. See the Transformer section on page 17. Chapter 2 - Requirements 15 of 26

16 Connecting the Scodix S series Press to the Main Power Supply NOTE: The press requires electrical isolation and lockout during service and maintenance procedures. Mount an isolator box and key on the wall near the press. The key must be accessible to the press operator. NOTE: The neutral line in this product is permanently connected to the power supply. It is not switched on or off. Electrical Connections (without transformer) Stacker Press Mains from Wall CB 3 phase 400 V +G+N (400 V between phases) 32 Amp Feeder S Series + Rainbow Electrical Connections (without transformer) Stacker Rainbow Mains from Wall CB 400 V, 16 Amp. Press CB 400 V, 32 Amp. Feeder 16 of 26 Chapter 2 Requirements

17 Transformer If the site does not have 400 VAC available, a 30 kva capacity transformer is required. Transformer output: 3-phase 400V + neutral + ground, 32 Amps. NOTE: Approved Transformers manufacturers: USA: Dongan Electric Manufacturing Company 2987 Franklin street, Detroit, MI USA Tel: , Fax: , Dongan Transformer P/N SH S Series Electrical Connections (With transformer) Stacker Mains from Wall Press Feeder CB after Transformer 400 V, 32 Amp. Transformer Output: 400 V, 32 Amps. 30 kva CB before transformer. Current rate is according to the local voltage available. See list below. * S Series + Rainbow Electrical Connections (With transformer) Stacker Rainbow CB after Transformer 400 V, 16 Amp. Mains from Wall Press Feeder CB after Transformer 400 V, 32 Amp. Transformer Output: 400 V, 32 Amps. 30 kva CB before transformer. Current rate is according to the local voltage available See list below. * *Electrical current (Amps.) required when using a transformer USA VAC input Press Stand alone Press + Rainbow 208 VAC 56 Amp. 78 Amp. 240 VAC 48 Amp. 68 Amp. 480 VAC 24 Amp. 35 Amp. Japan 200 VAC 58 Amp. 80 Amp. NOTE: The 3-phase circuit breaker, tripping characteristic type G, 5000 AIS to comply with local regulations: Use a circuit breaker with the nearest Amp rating higher than mentioned value Chapter 2 - Requirements 17 of 26

18 Environment Press Storage Environment The following data assumes that the Scodix S press is stored in its original crate: Storage Environment Temperature Relative Humidity Description 5ºC to 35ºC (41ºF to 95ºF) 5% to 80% relative humidity, non-condensing The Scodix S series press should not be stored for longer than one month in an environment with a relative humidity greater than 60%. Make sure you have storage space for the following items: PolySENSE: The PolySENSE container should be stored under the following conditions: Store the PolySENSE in an environment below 35 C (95ºF). Avoid direct sunlight, UV radiation and strong oxidizers. Keep containers tightly closed in a dry, cool and well-ventilated place. Store in a place that is only accessible by authorized personnel. Keep out of reach of children. Only store PolySENSE in the original HDPE container. Never mix liquids from one container with that from another. Do not store near inert gas, such as nitrogen. Keep the container away from oxidizing materials, acids and bases. Spare Parts: Ensure that an appropriate location, in a controlled environment is available for spare parts, such as electronics boards, print heads and hardware. Paper (Printed Jobs): Protect paper from direct sunlight. In order to avoid moisture absorption, store the paper on shelves, pallets or in cabinets and not directly on the floor. Temperature and humidity are critical factors. A minimum temperature of 15 C (50 F) with 30% relative humidity should be maintained. A maximum temperature of 27.2 C (81 F) with 85% relative humidity should be maintained. Most environments with air conditioning systems provide the required mix of temperature and humidity. For optimal results, coated paper should be stored a minimum of 48 hours in standard conditions before production. 18 of 26 Chapter 2 Requirements

19 Working Environment The Scodix S press function normally in a typical controlled print shop environment. The area in which the Scodix S press is installed should be reasonably free of dust and other airborne particles. Dust and particles can affect the printing quality. The Scodix S press should not be installed near equipment that produces strong radio frequency interference. The Scodix S press should not be installed near equipment that produces strong mechanical impact. Working Environment Operation conditions temperature and humidity Power-off conditions temperature and humidity External exhaust, air evacuation Description 15 C to 30 C (59ºF to 86ºF) 40% to 80% relative humidity, non-condensing 10 C to 35 C (50ºF to 95ºF) 20% to 80% relative humidity In case the site requires, or Scodix recommends installing an additional air suction pipe above the press, the customer should provide an air extractor above the press engine. The air suction flow should be at least 700 CFM. Excessive vibrations generated by heavy machinery, such as shears or punchers, may affect print quality, and should not be located in the operating environment of the Scodix S series press. Illumination Conditions Do not install the Scodix S series press in an area exposed to direct sun light. Compressed Air Requirements The pressurized air used in the Scodix S press must be clean, dry and oil-free, and it must be delivered at the minimum pressure of 7 ± 1 bars (117.6 PSI). To ensure a moisture-free air supply, an air dryer must be installed on the air line. The Scodix S press is supplied with a pneumatic hose. It is the customer s responsibility to connect between the air compressor and the press. The compressed air hose that connects to the press has a 10 mm (0.03 ft.) connector. Note: If a dedicated air compressor is used for the Scodix press, then we recommend the following specifications: Air tank minimum capacity: 150 liters (39 gallons). Ventilation For correct ventilation of the Scodix S press site, six air-room cycles per hour are required. Heat emission reaches a maximum of eight kilowatts power during production. In case the site requires or Scodix recommends to add an additional air suction pipe above the press; customer to provide an air extractor, air suction flow should be 700 CFM above the press Chapter 2 - Requirements 19 of 26

20 Waste Disposal Dispose of the consumables and cleaning materials that you use in accordance with applicable regulations. Consult with your local authorities to determine the correct manner in which to dispose wastes, including the following wastes: Liquid from the printing heads cleaning station. Polymer should be disposed of as chemical waste according to local regulations. For more details, refer to the MSDS document for varnish material. Noise Level Maximum noise level generated by the press with the service doors closed is less than 70 dba. Additional Items Provided The following items are provided with the Scodix S series press: # Description Quantity Unit 1 Clean room wipers 1 Package 2 Scodix PolySENSE 10 Kg 3 Cleaning fluid bottle 1 Empty bottle 5 Pink paper sheet (signature test) 1 Package 6 A4, P.P.C FILM, 1 Package 7 Nitrile gloves 1 Package 8 Waste bottle & cork 3 9 Protective glasses 1 20 of 26 Chapter 2 Requirements

21 Chapter 3 Scodix Rainbow Station Chapter 3 - Scodix Rainbow Station 21 of 26

22 Rainbow Station Dimensions Figure 9: Side view Figure 10: Rainbow front view 22 of 26 Chapter 3 Scodix Rainbow Station

23 Figure 11: Scodix S74 PRO with a rainbow station total length Figure 12: S74 with Rainbow configuration - optional 2 basic stackers 6550 mm (257.9 ") Figure 13: S75 with Rainbow configuration - optional 2 basic stackers 5939 mm (234") Chapter 3 - Scodix Rainbow Station 23 of 26

24 Figure 14: Scodix S74 + Rainbow Station Work Area Figure 15: S75 Pro with Rainbow top view (with basic stacker) 24 of 26 Chapter 3 Scodix Rainbow Station

25 Appendix Site Preparation Checklist Use the following Site Preparation Checklist to ensure that all requirements have been met before installing and operating the press: Environment and Safety Status Warning signs to ensure safety Fire and first aid equipment Eyewash station Required lighting conditions Required ambient temperature Required ambient relative humidity Required fresh air flow Safety glasses and rubber gloves Waste disposal Floor Floor is completely level or less than one degree from level Floor meets vibration-free requirements Floor cover material and flatness Floor withstands maximum loads and press weight Location and Accessories Waste receptacles for Scodix PolySENSE Storage area and its ambient Work table for examining printed outputs Ethanol and Acetone Press Transport and Positioning Lifting and transport equipment Hallway and door opening dimensions sufficient for transporting press components Elevator dimensions and weight limits sufficient for transporting press components Work-space dimensions Work-space height Appendix - Site Preparation Checklist 25 of 26

26 Connections Clear access to main electrical switch and circuit breaker Internet connection: Fast (active) Ethernet connections, with open ports to access the Internet. Continuous air pressure flow 24/7 Electricity supply meets press requirements Transformer location (if needed) Main electrical connection location Single-phase electrical outlet for service equipment and compressor (if needed) Due date for site readiness: Planned Installation date: Signatures The Customer signs at the end of the Site Preparation Checklist to confirm that all site preparation requirements are understood and will be accomplished by the installation day. Customer Scodix / Distributor 26 of 26 Appendix Site Preparation Checklist